CN203343318U - Carbon fiber tooling used in stamping production line - Google Patents
Carbon fiber tooling used in stamping production line Download PDFInfo
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- CN203343318U CN203343318U CN 201320300307 CN201320300307U CN203343318U CN 203343318 U CN203343318 U CN 203343318U CN 201320300307 CN201320300307 CN 201320300307 CN 201320300307 U CN201320300307 U CN 201320300307U CN 203343318 U CN203343318 U CN 203343318U
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- carbon fiber
- tooling
- mobile jib
- robot
- main rod
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Abstract
The utility model relates to carbon fiber tooling used in a stamping production line. The carbon fiber tooling comprises a main rod, a plurality of auxiliary rods, connectors and a connecting flange. The main rod is a connecting main rod formed by blending and winding high-modulus and high-strength carbon fibers; the auxiliary rods are connecting auxiliary rods formed by blending and winding high-modulus carbon fibers; the auxiliary rods are connected to the main rod through the connectors, and the connecting flange is arranged on the main rod. Compared with the prior art, the carbon fiber tooling has the advantages that the weight of the tooling made of the carbon fibers is only 1/5 of the weight of tooling made of steel, load of a robot can be reduced, working rhythms of the robot are quickened, a working cycle of 10 seconds in the prior art is shortened to 5 seconds, and namely, working efficiency is improved by one time.
Description
Technical field
The utility model belongs to carbon fibre composite application study technical field, especially relates to a kind of carbon fiber tooling for stamping line.
Background technology
Carbon fibre composite is as structure, function or structure/functions formed material.Bringing into play irreplaceable effect in the fields such as Aero-Space, power generation and conveying, oil exploitation and auto industry.
Flourish along with auto industry, reduce production costs, and increasing economic efficiency is the direction that each producer makes great efforts.Reducing the required cost of raw material of production automobile is an aspect, but space is very limited at present; Another aspect strengthens organizing production management exactly, reduces cost of labor, enhances productivity, and just seems particularly important.At some, consume on the operation of a large amount of manpowers, with robot, replacing is a good method.At important step-metal plate punching of auto-producing, taken the lead in realizing that the robot automation produces at present, after robot puts into diel by terminal-collecting machine by steel plate, taken out finished product, reciprocal with this, whole process only needs several seconds.But how further to promote the operating efficiency of punching press, reduce the load of robot, the prolongation robot life-span becomes technical bottleneck, and original steel used or the terminal-collecting machine of aluminum just were not suitable with production requirement, need the terminal-collecting machine of research and development new material, the carbon fibre composite terminal-collecting machine just arises.
The carbon fibre composite terminal-collecting machine has the advantages that quality is light, specific strength is high, specific modulus is high, be applied to the plates of automobile end automatic punching line, accelerate the robot work tempo, enhance productivity, reduce the robot load, can really meet the needs that modern cars is manufactured.
The carbon fiber tooling used on current plates of automobile stamping line has rectangle, T-shaped, cross, portal frame type etc., but all has some limitations in process of production, and some structures are small and exquisite, but adaptability is not strong; Some Stability Analysis of Structures, but volume is larger, needs high-power robot; Some strong adaptabilities, but mechanism's complexity, cost of manufacture is high.Therefore need a kind of simple in structure, strong adaptability of exploitation, high efficiency, lower-cost carbon fibre composite terminal-collecting machine for the robot stamping line.
The utility model content
The purpose of this utility model is exactly the replacement all steel provided or the terminal-collecting machine of full aluminium in order to overcome the defect that above-mentioned prior art exists, adaptability is good, simple in structure, high efficiency, can meet the needs of plates of automobile end automatic punching line, improve the work tempo of stamping line, the carbon fiber tooling for stamping line of enhancing productivity.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of carbon fiber tooling for stamping line, comprise mobile jib, secondary bar, joint and adpting flange,
Described mobile jib is that high-modulus and high-strength carbon fiber mix Wrapping formed connection mobile jib;
Described secondary bar is that high modulus carbon fiber mixes Wrapping formed auxiliary connection bar;
Described secondary bar has several, through joint, is connected on described mobile jib,
Described adpting flange is arranged on mobile jib.
Described secondary bar is movably connected on mobile jib through joint.
Described adpting flange connects robot mechanical arm.
Described secondary boom end is provided with the sucker that captures sheet metal component.
With existing steel terminal-collecting machine, compare, the terminal-collecting machine weight that the utility model adopts the making of carbon fiber material to obtain only has 1/5th of steel terminal-collecting machine, can reduce the robot load, improve the robot work tempo, can work one back and forth from original 10 seconds, bring up to and work one 5 seconds back and forth, the operating efficiency be doubled.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Embodiment
A kind of carbon fiber tooling for stamping line, its structure as shown in Figure 1, comprises mobile jib 1, secondary bar 2, joint 3 and adpting flange 4,
There are anisotropic characteristics based on carbon fibre composite, need to when design carbon fibre reinforced pipe part, consider the working method of robot terminal-collecting machine, design the laying of carbon fibre reinforced pipe part according to the stressing conditions of its different parts, the material property of performance carbon fiber is maximized.Simultaneously in order to make carbon fiber tooling can adapt to the production requirement of various metal plate punchings, employing is connected robot with adpting flange, be fixed in the middle of mobile jib, the single-ended cantilever design be fixed on mobile jib of secondary bar, make the coverage rate maximum of terminal-collecting machine, only need slightly adjust the punching press that just can start next model panel beating to the robot terminal-collecting machine after changing diel, greatly improve the production efficiency of stamping line.Adopt the carbon fiber tooling broad covered area of this connected mode, maximum can be picked up the sheet metal component of 3 meters * 2 meters, substantially can include sheet metal component punching presses all in automobile production.
By the research to robot terminal-collecting machine working method, the carbon fibre reinforced pipe part needs higher axial strength and rigidity, therefore adopt the carbon fibre pipe fitting of low-angle, hightension wet winding technology technique, by aluminum alloy joint, pipe fitting is connected, be arranged on the robot terminal-collecting machine and just can work.
Mobile jib 1 is connected with robot mechanical arm by adpting flange 4, high to the bulk strength requirement, with high strength fibre, mix Wrapping formed with high-modulus; Fixing sucking disk on secondary bar 2, for capturing sheet metal component, be executing agency, determines the positioning precision of robot work, therefore high to rigidity requirement, need to be wound around with high modulus fibre; Aluminium alloy is that each carbon fibre reinforced pipe part is connected to moulding, guarantees the installation accuracy of whole terminal-collecting machine.Secondary bar 2 is mounted on mobile jib 1 by the joint 3 of aluminum alloy material, and position can arbitrarily be regulated according to the specific requirement of punching production, also can increase or reduce secondary bar quantity according to need of production, meets need of production and gets final product.Whole terminal-collecting machine is simple in structure, strong adaptability, if occur aborning, the secondary bar of terminal-collecting machine damages, and only need be more with the secondary bar that changes broken parts, later maintenance cost is very low, and large-scale application is in automobile robot stamping line well.
Claims (4)
1. the carbon fiber tooling for stamping line, is characterized in that, this terminal-collecting machine comprises mobile jib, secondary bar, joint and adpting flange,
Described mobile jib is that high-modulus and high-strength carbon fiber mix Wrapping formed connection mobile jib;
Described secondary bar is that high modulus carbon fiber mixes Wrapping formed auxiliary connection bar;
Described secondary bar has several, through joint, is connected on described mobile jib,
Described adpting flange is arranged on mobile jib.
2. a kind of carbon fiber tooling for stamping line according to claim 1, is characterized in that, described secondary bar is movably connected on mobile jib through joint.
3. a kind of carbon fiber tooling for stamping line according to claim 1, is characterized in that, described adpting flange connects robot mechanical arm.
4. a kind of carbon fiber tooling for stamping line according to claim 1, is characterized in that, described secondary boom end is provided with the sucker that captures sheet metal component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320300307 CN203343318U (en) | 2013-05-28 | 2013-05-28 | Carbon fiber tooling used in stamping production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320300307 CN203343318U (en) | 2013-05-28 | 2013-05-28 | Carbon fiber tooling used in stamping production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203343318U true CN203343318U (en) | 2013-12-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320300307 Expired - Fee Related CN203343318U (en) | 2013-05-28 | 2013-05-28 | Carbon fiber tooling used in stamping production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203343318U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666523A (en) * | 2014-11-20 | 2016-06-15 | 宜兴中碳科技有限公司 | Large-size carbon fiber mechanical arm |
| CN107649725A (en) * | 2016-07-25 | 2018-02-02 | 杭州宝伟汽车零部件有限公司 | A kind of plate fine pruning Automation workstation |
-
2013
- 2013-05-28 CN CN 201320300307 patent/CN203343318U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666523A (en) * | 2014-11-20 | 2016-06-15 | 宜兴中碳科技有限公司 | Large-size carbon fiber mechanical arm |
| CN107649725A (en) * | 2016-07-25 | 2018-02-02 | 杭州宝伟汽车零部件有限公司 | A kind of plate fine pruning Automation workstation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANGHAI NUCLEAR INDUSTRY NO.8 INST. Free format text: FORMER OWNER: NUCLEAR INDUSTRY NO 8 INSTITUTE Effective date: 20140721 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20140721 Address after: 201800, 1719 Jia Luo Road, Shanghai, Jiading District Patentee after: Shanghai Nuclear Industry No.8 Inst. Address before: 201800, 1719 Jia Luo Road, Shanghai, Jiading District Patentee before: Nuclear Industry No 8 Institute |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20210528 |