CN203320156U - Electrolytic manganese post-processing moisture stripping production line - Google Patents

Abstract

Provided is an electrolytic manganese post-processing moisture stripping production line. Five function modules comprising a plate layout machine, a desulfurization machine, a stripping machine, a steering butt joint machine and a plate washing machine are sequentially connected in series in an end-to-end mode to constitute the electrolytic manganese post-processing moisture stripping production line, and a pole plate conveying system conveying manganese pieces to an oven is arranged below the stripping machine and the steering butt joint machine. The oven comprises a case provided with a feeding hopper, a discharging hopper and a moisture removal port, the two ends of the case are respectively provided with an upper link plate, a middle link plate and a lower link plate, and an infrared heating pipe is arranged above each link plate. The electrolytic manganese post-processing moisture stripping production line has the advantages that when pole plates enter the stripping machine for stripping, the pole plates are in a moist state, dust will not occur while the negative pole plates are stripped, the environment can be prevented from being polluted, the environment-friendly effect is achieved, energy and electricity are saved, and the service life of equipment is prolonged. In addition, the manganese pieces processed by the stripping machine and the steering butt joint machine in a stripped mode are conveyed to the oven through the conveying system to be baked, and the oven is simple in structure, ingenious in design, good in baking effect and high in efficiency, saves energy, and is environmentally friendly.

Description

The wet stripping of a kind of electrolytic manganese aftertreatment production line

Technical field

The utility model relates to mechanism, specifically, is to provide the wet stripping of a kind of electrolytic manganese aftertreatment production line.

Technical background

The technological process of production of electrolytic manganese is: chemical combination (leaching), purification, electrolysis and electrolytic manganese aftertreatment four-stage.The electrolytic manganese aftertreatment refers to the sequence of operations of electrolysis aftertreatment electrolytic metal Mn finished product, comprises passivation, washing, dries, peels off, the step such as packing and pole plate processing.Most enterprises production technology means are simple, the general manual type that adopts when negative plate is processed, and labour intensity is large, and production efficiency is low.Present inventor Chen Tian is expensive waits the people to be engaged in for many years the research of electrolytic metal Mn production unit always, obtained multinomial achievement in research, and applied for multinomial patent to State Intellectual Property Office, comprise stripping machine patent (patent No. 2012100533736), wash plate machine patent (patent No. 2012202562194), arrange anode machine patent (application number 2012104147434) and turn to docking machine patent (application number 2013200055950).In order to solve the technical problems such as electrolytic manganese stripping technology relative complex and efficiency are lower, need on the basis of these equipment, design production line.Application number is 2012102768793, name is called " production line is peeled off in the electrolytic manganese automatization " patent of invention: it advances panel assembly and will amass the manganese negative plate through chain and send in drying baker after drying and deliver to the input board device again, long-pending manganese negative plate is automatically controlled after the input board device is cooling enters manganese stripping machine through entering plate mechanism, manganese stripping machine is peeled off long-pending manganese layer, automatically enter ejecting plate mechanism from manganese stripping machine without the manganese negative plate, send into the pickling tub pickling through rushing board mechanism and panel turnover mechanism, by panel turnover mechanism and chain, negative plate is sent into to ultrasonic cleaning pond and flushing tank cleaning successively again, negative plate is served out grillage after cleaning up.The shortcoming that production line is peeled off in this electrolytic manganese automatization is:, due to peeling off after long-pending manganese negative plate desulfurization, oven dry, so dust is large when peeling off, pollute greatly (1), and energy consumption is large.(2) peel off after long-pending manganese negative plate is dried, around automatic equipment, deposit a large amount of manganese metal dust, cause taking leave equipment attrition serious, thereby shorten service life of equipment, increase the flight-line maintenance cost.(3) during the sulphur-cake do not washed off can be fallen into product in dry stripping process, thus the sulphur content of increase product.

Summary of the invention

The object of the invention is to overcome the deficiency of existing electrolytic manganese automatic production line, the wet stripping of a kind of electrolytic manganese aftertreatment production line is provided, after to long-pending manganese negative plate desulfurization, peel off at once, without dust, the manganese sheet stripped down is dried and is got final product by a small power Far infrared baking oven, has energy saving, and dust is few, environmental protection, the advantage in extension device work-ing life.

For achieving the above object, embodiment of the present utility model is: the wet stripping of a kind of electrolytic manganese aftertreatment production line, successively by arrange anode machine, desulfurizing machine, stripping machine, turn to docking machine and wash five functional modules of plate machine and be in series from beginning to end, five functional modules have the plate channels that width is identical, and the both sides of plate channels are provided with the pole plate running gear; Five functional modules adopt synchronous drive mechanism to carry out transmission, adopt intelligent control system to be controlled, and turn to docking machine (12) to be arranged on stripping machine and wash between the plate machine; Be provided with the pole plate transfer device between adjacent block; Stripping machine is provided with the manganese sheet is transported to the pole plate delivery system in baking box with the below that turns to docking machine.

As preferably, described baking box comprises cabinet, be provided with hopper, discharge bucket and moisture exhausting port on cabinet, the two ends of cabinet are respectively arranged with three groups of upper, middle and lower driving component and driven subassembly, be provided with carrier bar between every group of driving component and driven subassembly, the top of every layer of carrier bar is provided with infrared ray heating tube, and the direction of rotation of adjacent two layers carrier bar is provided with charging guide plate between adjacent two carrier bars.

As preferably, described every group of driving component comprises an active rotating shaft, driving chain wheel is installed on active rotating shaft, on the output shaft of the motor of installing on cabinet, output chain gear is installed, adopt a driving chain connection for transmission between three driving chain wheels in output chain gear and upper, middle and lower, output chain gear, upper driving sprocket wheel and underdrive sprocket wheel are triangularly arranged, and the three is positioned at the inboard of driving chain, the centre of middle driving chain wheel in upper driving sprocket wheel and upper driving sprocket wheel also is positioned at the outside of driving chain, the direction of rotation of upper and lower adjacent two driving chain wheels.

As preferably, described steam drain is equipped with the dehumidifier fan.

As preferably, limited flitch is set on described hopper.

The beneficial effects of the utility model: pole plate directly enters stripping machine and is peeled off after desulfurizing machine from arrange anode machine, now due to negative plate in moisture state, so not there will be dust when the anticathode plate is peeled off, can avoid contaminate environment, reach the effect of environmental protection, energy saving, environmental protection, extension device work-ing life.In addition, from stripping machine and turn to that docking machine peels off out be transported to baking box by manganese sheet delivery system and toasted, only need a small power baking box to dry and get final product, there is energy saving.

The accompanying drawing explanation:

Fig. 1 is front view of the present utility model;

Fig. 2 is vertical view of the present utility model.

The structural representation that Fig. 3 is mechanical clutch protector in the utility model;

Fig. 4 is the lifting chain of washing plate machine and stripping machine and the tension force protector schematic diagram in the utility model;

The enlarged view that Fig. 5 is tension force protector in Fig. 4;

Fig. 6 is production line schematic flow sheet in the application;

The front view that Fig. 7 is baking box;

The vertical view that Fig. 8 is baking box.

In figure: 1-arrange anode machine, 2-desulfurizing machine, 3-baking box, 4-stripping machine, 5-wash the plate machine, the 6-electric motor, 7-turns to variator, the 8-driving chain wheel, the 9-main driving axle, 10-branch transmission shaft, the 11-driving chain, 12-turns to docking machine, 13-mechanical clutch protector, 14-tension force protector, 15-optoelectronic induction protection probe, the 16-thumb wheel, the 17-slide plate, the 18-step-down gear, the 19-lifting chain, the 20-plate channels, 21-elevator chain wheel assembly, the 22-chain drive-belt, the 23-driven unit, the 24-support, 25-tension adjustment bolt, 26-tension spring cover, the 27-tension spring, the 28-rotating shaft, 29-sprocket wheel retaining plate, the 30-tightener sprocket, the 31-sensing chip, the 32-inductor block, the 33-output shaft, the 34-output flange, 35-rubber, 36-extrusion spring cover, the 37-extrusion spring, 38-squeeze adjustments bolt, 39-input flange dish, the 40-input shaft, the 41-supporting base, 42-manganese sheet delivery system, 101-cabinet, 102-driving component, 103-driven subassembly, 104-motor, 105-carrier bar, the 106-infrared ray heating tube, the 107-hopper, 108-limits flitch, 109-dehumidifier fan, the 110-charging guide plate, the 111-discharge bucket, the 112-output chain gear, the 113-driving chain, the 114-active rotating shaft, the 115-driving chain wheel, the 116-drive sprocket, the 117-driven sprocket, the 118-driven spindle.

Embodiment

As shown in Fig. 1～Fig. 6, the wet stripping of a kind of electrolytic manganese aftertreatment production line by arrange anode machine 1, desulfurizing machine 2, stripping machine 4, turn to docking machine 12 and wash 5 five functional modules of plate machine and be in series successively, arrange anode machine 1, desulfurizing machine 2, stripping machine 4 and wash plate machine 5 and there is the plate channels 20 that width is identical, the both sides of plate channels 20 are provided with the pole plate chain, be provided with thumb wheel 16 and slide block 17 between adjacent block, on thumb wheel 16, there is moving tooth.Electric motor 6 and step-down gear 18 drive main driving axle 9, and five driving chain wheels 8 are installed on main driving axle 9, are respectively used to drive arrange anode machine 1, desulfurizing machine 2, stripping machine 4, turn to docking machine 12 and wash plate machine 5.Main driving axle 9 is connected in series and forms by shaft coupling by a plurality of shaft parts, the driving chain wheel 8 be arranged on main driving axle 9 is connected with turning to variator 7 by driving chain 11, turn to variator 7 to be connected with branch transmission shaft 10 by driving chain wheel 8, driving chain 11 again, then further drive arrange anode machine 1 or desulfurizing machine 2 or stripping machine 4 or turn to docking mechanism 12 or wash plate machine 5.Be provided with failure detector and autoalarm in each functional module.Turn to docking machine 12 be arranged on stripping machine 4 and wash between plate machine 5.Stripping machine 4 and the pole plate delivery system 42 that turns to the below of docking machine 12 to be provided with, pole plate delivery system 42 is transported to the manganese sheet in baking box 3 and is dried.Described arrange anode machine 1 has been applied for patent by applicant Hunan Hong Yang Science and Technology Ltd., and its patent No. is 2012104147434, and its name is called " a kind of automatic arrange anode machine "; Described stripping machine 4 is designed and has been applied for that on 03 03rd, 2012 patent, its patent No. are 201220076096.6 by people such as Chen Tiangui, and its name is called " a kind of novel electrolytic metal Mn detachment machine "; The described plate machine 5 of washing has applied for that on 06 01st, 2012 patent, its patent No. are 2012202562194 by designer Chen Tian is expensive, and name is called " a kind of novel electrolytic manganese type plate washing machine "; The described docking machine 12 that turns to has been applied for patent by applicant Hunan Hong Yang Science and Technology Ltd. on 01 07th, 2013, and its patent No. is

2013200055950, name is called " a kind of electrolytic manganese negative plate turns to docking machine "; Described desulfurizing machine 2 has applied for that on 03 11st, 2013 patent, its patent No. are 2013201087910 by designer Chen Tian is expensive, and name is called " a kind of desulfurizing machine ".

Negative plate enters desulfurizing machine from automatic row's plate out, desulfurizing machine carries out desulfurization and flushing to pole plate, and hairiness roller brush is installed on the desulfurization cleaning machine, and chain travels forward with negative plate, after negative plate runs to mao roller brush workspace, hair roller brush carries out round brush to sulphur mud; Negative plate after desulfurization moves forward under the drive of chain, when arriving and stripping machine 4 joints, under the effect of gravity, along guiding fin 17, glides, and enters on the chain of stripping machine 4.

Negative plate travels forward under the drive of the chain of stripping machine 4, then the thumb wheel 16 by both sides lifts, send in the hook of lifting chain 19, lifting chain 19 first drives negative plate and from bottom to top moves under the drive of chain drive-belt 22 and driven unit 23, now two pairs of cylinders that rotate in opposite directions start the roll extrusion negative plate from the upper end of negative plate, thereby reach the purpose of peeling off the manganese sheet.Then lifting chain 19 moves downward along slope with negative plate, when arrival pole plate transition guide wheel is thumb wheel 16 place, negative plate from linking up with slippage along slide plate 17 down slidings, sliding to pole plate transition guide wheel is thumb wheel 16 places, is caught to take advantage of a situation by the moving tooth of thumb wheel 16 and puts into the delivery track that turns to docking machine 12.

After negative plate enters the delivery track that turns to docking machine 12, by the pole plate pusher, send into the conveying cylinder group, then move forward, finally by turning to the docking sliver to import thumb wheel 16 places of washing plate machine 5.The conveying cylinder group can also be peeled off manganese sheet remaining on negative plate totally when carrying pole plate, has played the effect of smart stripping.

Stripping machine 4 and turn to docking machine 12 below be provided with manganese sheet delivery system, stripping machine 4 and the manganese sheet that turns to docking machine 12 to strip down, through manganese sheet delivery system 42, finally enter baking box 3.As shown in Figure 7, Figure 8, described baking box 3 comprises cabinet 101, and its upper left quarter is provided with hopper 107, and right lower quadrant is provided with discharge bucket 111, and limited flitch 108 is set on hopper 107.Cabinet 101 left sides are equipped with three groups of upper, middle and lower driving component 103, cabinet 101 right sides are equipped with three groups of upper, middle and lower driven subassembly 103, between every group of driving component 102 and driven subassembly 103, carrier bar 105 is installed, the top of every layer of carrier bar 105 is provided with infrared ray heating tube 106.Every group of driving component 102 all comprises an active rotating shaft 114, and driving chain wheel 115 and drive sprocket 116 are installed on active rotating shaft 114; Every group of driven subassembly 103 comprises a driven spindle 118, and driven sprocket 117 is installed on driven spindle 118, and carrier bar 105 is arranged between drive sprocket 116 and driven sprocket 117.Cabinet 101 left sides are equipped with motor 104, output chain gear 112 is installed on the output shaft of motor 104, output chain gear 112 is realized transmission with three of upper, middle and lower driving chain wheel 115 by driving chain 113, thereby drive active rotating shaft 114, driven spindle 118 and carrier bar 105, rotates.Output chain gear 112, upper driving sprocket wheel 115 are triangularly arranged with underdrive sprocket wheel 115, and the three is positioned at the inboard of driving chain 113, the centre of middle driving chain wheel 115 in upper driving sprocket wheel 115 and upper driving sprocket wheel 115 also is positioned at the outside of driving chain 113, the direction of rotation of upper and lower adjacent two driving chain wheels 115.Cabinet 101 tops are provided with moisture exhausting port, and moisture exhausting port is equipped with dehumidifier fan 109.Upper, in two-layer carrier bar 105 right-hand member and in, the left end of lower two-layer carrier bar 105 is provided with charging guide plate 110.

During work, the manganese metal sheet be stripped from enters baking box from hopper 7, drop on upper link plate 105, upper link plate 105 drives the manganese metal sheet toward moving right, then through charging guide plate 110, drop on intermediate plate 105, intermediate plate 105 drives the manganese metal sheet toward moving left, and then drops on lower carrier bar 105 through charging guide plate 110, lower carrier bar 105 drives the manganese metal sheet toward moving right, and through discharge bucket 111, from baking box, exports.When the manganese metal sheet moves on upper, middle and lower-ranking carrier bar 105, carry out three bakings under the effect of infrared ray heating tube 106, the hot vapour produced during baking is discharged baking box by dehumidifier fan 109, thereby reaches the purpose of drying the manganese metal sheet.

The thumb wheel 16 of washing plate machine 5 both sides lifts the negative plate after peeling off, and delivers on the lifting chain of washing plate machine 5.Negative plate enters the pickling tank of washing plate machine 5 with lifting chain, about acidleach 1 minute, negative plate after acidleach enters service sink with chain after draining acid solution, about rinsing 1 minute, negative plate after rinsing is scrubbed the hairbrush turned by a pair of low speed, with tap water, rinsed, the negative plate compact reactor after scrubbing is placed on pole plate and parks on chain simultaneously

The lifting chain 19 arranged on stripping machine 4 is driven by elevator chain wheel assembly 21, elevator chain wheel assembly 21 is driven by chain drive-belt 22 and driven unit 23, described tension force protector 14 is arranged on the active side of chain drive-belt 22, comprise support 24, tension spring 27, tightener sprocket 30, inductor block 32, sprocket wheel retaining plate 29 and sensing chip 31, sprocket wheel retaining plate 29 is connected by rotating shaft 28 with support 24, tightener sprocket 30 and sensing chip 31 are arranged on sprocket wheel retaining plate 29, tension spring 27 is arranged in the tension spring cover 26 between sprocket wheel retaining plate 29 and support 24, be provided with tension adjustment bolt 25 on support 24.When machine runs well, the active side tensile force of chain drive-belt 22 is less than the tension force of tension spring 27, the induction region of sensing chip 31 in inductor block 32, and inductor block 32 can be sensed the sensing chip 31 on sprocket wheel retaining plate 29; When the fault such as clamp appears in stripping machine, the active side tensile force of chain drive-belt 22 surpasses the tension force of tension spring 27, and sensing chip 31 breaks away from the induction region of inductor blocks 32, production line stop now, thus play the effect of protection machine and pole plate.

Be provided with mechanical clutch protector 13 near on the main driving axle 9 of electric motor; comprise supporting base 41, input shaft 40 and output shaft 33; output flange 34 is installed on output shaft 33; input flange dish 39 is installed on input shaft 40; there is gap between output flange 34 and input flange dish 39; be provided with extrusion spring cover 36 on input flange dish 39; in extrusion spring cover 36, extrusion spring 37 is installed; one end of extrusion spring 37 is connected with squeeze adjustments bolt 37; the other end is connected with rubber 35, and rubber 35 contacts with input flange dish 39.After passing to the rear generation friction of rubber 35 by the elastic force of extrusion spring 37 between input flange dish 39 and output flange 34, be synchronized with the movement, adjusting the tension force that squeeze adjustments bolt 37 changes extrusion springs 37 is the size of capable of regulating frictional force.When if machine moves faults such as clamp occur, electronic protection is simultaneously malfunctioning, after pulling force exceeds the frictional force between rubber 35 and input flange dish 39, " skidding " phenomenons appear in two ring flanges, thereby protection machine and pole plate are without prejudice.

Before optoelectronic induction protection probe 15 is arranged on to negative plate and is entered and turned to docking machine 12 delivery tracks by stripping machine 4.When negative plate enters the delivery track that turns to docking machine 12; at setting-up time, do not enter while turning to docking machine 12; optoelectronic induction protection probe 15 provides signal to the PLC programing system; PLC programing system production control line is shut down; thereby play the effect of protection machine and pole plate, this is the optical pickocff protector.

During work, with driving, the negative plate after passivation is hung on the chain of arrange anode machine 1, what arrange anode machine 1 was sent the negative plate automatic synchronization into desulfurizing machine 2 advances the plate chain; Desulfurizing machine 2 anticathode plates carry out desulfuration operations, and after completing, negative plate is admitted to stripping machine 4 and advances the plate chain; After peeling off drum peel manganese sheet, negative plate enters and turns to docking machine 12, is toasted and the manganese sheet of peeling off is transported to baking box 3 by manganese sheet delivery system 42, thereby completes whole process.

Claims (5)

1. an electrolytic manganese aftertreatment is wet and is shelled production line, it is characterized in that, successively by arrange anode machine (1), desulfurizing machine (2), stripping machine (4), turn to docking machine (12) and wash (5) five functional modules of plate machine and be in series from beginning to end, five functional modules have the plate channels that width is identical (20), and the both sides of plate channels (20) are provided with the pole plate running gear; Five functional modules adopt synchronous drive mechanism to carry out transmission, adopt intelligent control system to be controlled, and turn to docking machine (12) to be arranged on stripping machine (4) and wash between plate machine (5); Be provided with the pole plate transfer device between adjacent block; Stripping machine (4) and turn to the below of docking machine (12) to be provided with the manganese sheet is transported to the pole plate delivery system (42) in baking box (3).

2. electrolytic manganese aftertreatment according to claim 1 is wet and is shelled production line, it is characterized in that, described baking box (3) comprises cabinet (101), be provided with hopper (107) on cabinet (101), discharge bucket (111) and moisture exhausting port, the two ends of cabinet (111) are respectively arranged with, in, lower three groups of driving components (102) and driven subassembly (103), be provided with carrier bar (105) between every group of driving component (102) and driven subassembly (103), the top of every layer of carrier bar (105) is provided with infrared ray heating tube (106), the direction of rotation of adjacent two layers carrier bar (106), be provided with charging guide plate (110) between adjacent two carrier bars (106).

3. electrolytic manganese aftertreatment according to claim 2 is wet and is shelled production line, it is characterized in that, described every group of driving component (102) comprises an active rotating shaft (114), driving chain wheel (115) is installed on active rotating shaft (114), on the output shaft of the upper motor (104) of installing of cabinet (101), output chain gear (112) is installed, output chain gear (112) is with upper, in, adopt a driving chain (113) connection for transmission between lower three driving chain wheels (115), output chain gear (112), upper driving sprocket wheel (115) is triangularly arranged with underdrive sprocket wheel (115), and the three is positioned at the inboard of driving chain (113), the centre of middle driving chain wheel (115) in upper driving sprocket wheel (115) and upper driving sprocket wheel (115) also is positioned at the outside of driving chain (113), on, the direction of rotation of lower adjacent two driving chain wheels (115).

4. the wet stripping of electrolytic manganese aftertreatment according to claim 3 production line, is characterized in that, described moisture exhausting port is equipped with dehumidifier fan (109).

5. the wet stripping of electrolytic manganese aftertreatment according to claim 4 production line, is characterized in that, limited flitch (108) is set on described hopper (107).

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