CN203317161U - Lathe for machining of grooved rollers - Google Patents
Lathe for machining of grooved rollers Download PDFInfo
- Publication number
- CN203317161U CN203317161U CN201320312934XU CN201320312934U CN203317161U CN 203317161 U CN203317161 U CN 203317161U CN 201320312934X U CN201320312934X U CN 201320312934XU CN 201320312934 U CN201320312934 U CN 201320312934U CN 203317161 U CN203317161 U CN 203317161U
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- lathe
- slide carriage
- tool
- cutting roller
- tool holder
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Abstract
The utility model discloses a lathe which is stable in grooving quality and low in cost and which is used for machining of grooved rollers. A slide carriage component of the lathe comprises a tool holder which is connected with a tool holder transverse motion mechanism through a slide carriage. A rotary shaft which is connected with a motor and a corresponding tool clamp are mounted on the tool holder. A rotary tool clamped by the tool clamp is connected to the rotary shaft. A safety cover connected with a dust collector is disposed on the side of the tool clamp. The tool holder is further provided with a tool cooling system. The slide carriage component further comprises a follow-up grating detector with a digital display function. A pitch regulation handle, a feed regulation handle, a left-hand and right-hand thread and enlarged pitch switching handle and a high and low spindle speed switching handle are disposed on a spindle box. The lathe has the advantages that grinding amount and grooving feed can be controlled accurately, groove parameters of grooved rollers are guaranteed, and the lathe is mainly used for modifying conventional lathes to allow the lathes to adapt to machining of grooved rollers.
Description
Technical field
The utility model relates to a kind of lathe, especially a kind of lathe for rubber rollers cutting, grinding.
Background technology
Increase eddy-current loss for preventing between core lamination stack being short-circuited, the electrical sheet surface needs coated insulating film.For the performance that guarantees dielectric film meets instructions for use, the more employing cutting of the coating machine line with rubber applicator roll of current domestic silicon steel manufacturer completes the coating of dielectric film.And coating process is controlled and the major influence factors of coating quality is cutting roller grooved parameter, be coated with roller pressure, baking and curing technique etc., and key factor is whether science of grooved parameter, whether adapt to the site technique requirement, the grooved parameter finally depends on rubber roll cutting equipment and cutting technique.
At present, the processing of cutting roller mainly contains two kinds of modes: 1, import is worth the special-purpose rubber roll patterning apparatus of 400,000 dollars, to the cutting of coating roller reparation property; 2, the patterning apparatus that forms of the transformation of the way on the standard grinder foundation, the cutting bistrique of this device is not general, can't cut apart use with grinding machine, therefore can not purchase bistrique and standard grinding machine and carry out assembledly, and expense is higher.
The utility model content
In order to overcome the existing higher problem of patterning apparatus cost of equipment, technical problem to be solved in the utility model is to provide the lathe for the processing of cutting roller that a kind of cutting quality is relatively stable, expense is relatively cheap.
The utility model solves the technical scheme that its technical problem adopts: for the lathe of cutting roller processing, comprise main spindle box, tailstock, Work fixing device, slide carriage assembly, the slide carriage assembly comprises the tool rest be connected with slide carriage by tool holder lateral moving mechanism, the turning cylinder and the corresponding tool holder that with the cutter rotating driving device, are connected are installed on described tool rest, also dispose the cutter cooling system on tool rest, described slide carriage assembly also comprises the servo-actuated amount of crossing feed automatic detection device.
The described amount of crossing feed automatic detection device is the optical grating detecting instrument with digital display function.
The display screen of described optical grating detecting instrument is arranged on the end of slide carriage away from the lathe operation station.
The side of described tool holder is provided with safety guard, and described safety guard is connected with dust catcher by sweep-up pipe.
Described cutter rotating driving device is the motor be arranged on slide carriage.
Being provided with pitch on described main spindle box adjusts handle, the amount of feeding and adjusts handle, left and right screw thread and add the coarse pitch lever change and main shaft lever change at a slow speed soon.
Be connected with the rotary cutter by the tool holder clamping on the turning cylinder of described tool rest.
Described rotary cutter is that emery wheel is whetted a knife or the emery wheel icking tool.
The beneficial effects of the utility model are: can more accurately control stock removal and the cutting depth of cut, guarantee the grooved parameter of cutting roller, be mainly used in transforming conventional lathe and make it adapt to the processing of cutting roller.
The accompanying drawing explanation
Fig. 1 is the structural representation of conventional lathe.
Fig. 2 is the structural representation of the utility model for the lathe of cutting roller processing.
In figure, be labeled as, pitch is adjusted handle 1, the amount of feeding is adjusted handle 2, left and right screw thread and add coarse pitch lever change 3, main shaft is lever change 4 at a slow speed soon, chuck 5, live centre 6, tailstock 7, tailstock centre sleeve moving handle 8, in length and breadth to feeding and fast moving handle 9, tool rest transverse shifting handwheel 10, slide carriage vertically moves handle 11, knife rest 12, slide carriage drives screw mandrel 13, motor 14, safety guard 15, tool holder 16, tool rest 17, optical grating detecting instrument 18, dust catcher 19, return liquid pump 20, solution feed pump 21, slide carriage assembly 22, tank for coolant 23, main spindle box 24, slide carriage 25, rotary cutter 26, turning cylinder 27, sweep-up pipe 28.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further illustrated.
As shown in Figure 1, existing lathe comprises main spindle box 24, tailstock 7, Work fixing device, slide carriage assembly 22, slide carriage drives screw mandrel 13 etc., knife rest 12 is installed on slide carriage 25, slide carriage vertically moves handle 11 and controls vertically moving of slide carriage 25, the transverse shifting of knife rest 12 on slide carriage 25, by controlling to feeding and fast moving handle 9 in length and breadth, realized the vertical and horizontal feeding of cutter.
As shown in Figure 2, lathe for the processing of cutting roller of the present utility model comprises main spindle box 24, tailstock 7, Work fixing device, slide carriage assembly 22, slide carriage assembly 22 comprises the tool rest 17 be connected with slide carriage 25 by tool holder lateral moving mechanism, the turning cylinder 27 and the corresponding tool holder 16 that with the cutter rotating driving device, are connected are installed on tool rest 17, also dispose the cutter cooling system on tool rest 17, slide carriage assembly 22 also comprises the amount of the crossing feed automatic detection device for detection of tool holder lateral moving mechanism stroke, the amount of crossing feed automatic detection device is with together lengthwise movement of slide carriage 25, therefore can be at lathe spindle longitudinally during optional position, the amount of crossing feed is detected, and needn't repeatedly be measured workpiece size to be processed.It is compared with existing conventional lathe, the main improvement is to transform the knife rest of conventional lathe as tool rest that rotary cutter can be installed, and be equipped with accordingly the amount of crossing feed automatic detection device to control the depth of cut, and apolegamy is suitable for the cooling system of the cooling and rubber rollers processing of rotary cutter from conventional cooling system.
The described amount of the crossing feed automatic detection device of preferential selection is the optical grating detecting instrument 18 with digital display function, accuracy of detection is high, and there is real-time numeral to show, can obtain intuitively the depth of cut, the depth of cut with respect to conventional lathe relies on the feed scale on lathe to show to determine the depth of cut, control to the depth of cut is more accurate, thereby accurately controls stock removal and the cutting depth of cut, guarantees the grooved parameter of cutting roller.
The display screen of described optical grating detecting instrument 18 should be arranged on to the end of slide carriage 25 away from the lathe operation station, be convenient to observe and operation.
Preferably the side at described tool holder 16 is provided with safety guard 15, and described safety guard 15 is connected with dust catcher 19 by sweep-up pipe 28, like this, carves and cuts or the rubber dust of grinding passes through dust catcher 19 collections, significantly to improve working environment.
Described cutter rotating driving device is the motor 14 be arranged on slide carriage 25, and cutter will be followed slide carriage 25 and be moved together, so motor 14 need to be arranged on slide carriage 25 directly or indirectly, and motor 14 is preferably selected reducing motor.
As shown in Figure 2, because the groove of cutting roller is generally the helicla flute that is distributed in its periphery, be provided with pitch on described main spindle box and adjust handle 1, the amount of feeding and adjust handle 2, left and right screw thread and add coarse pitch lever change 3 and main shaft lever change 4 at a slow speed soon, conveniently according to different coatings, require to adjust the cutting parameter.
As shown in Figure 2, at needs, added man-hour, connect the rotary cutter 26 by tool holder 16 clampings on the turning cylinder 27 of described tool rest 17, described rotary cutter 26 is whetted a knife or the emery wheel icking tool for emery wheel.
Embodiment:
As shown in Figure 2, lathe for cutting roller processing of the present utility model comprises main spindle box 24, tailstock 7, as the chuck 5 of Work fixing device and live centre 6, slide carriage assembly, being provided with pitch on main spindle box adjusts handle 1, the amount of feeding and adjusts handle 2, left and right screw thread and add coarse pitch lever change 3 and main shaft lever change 4 at a slow speed soon, the slide carriage assembly comprises tool rest 17 and the slide carriage assembly 22 be connected with slide carriage 25 by tool holder lateral moving mechanism 10, on slide carriage assembly 22, is provided with in length and breadth to feeding and fast moving handle 9, tool rest transverse shifting handwheel 10, saddle vertically moves handle 11, the turning cylinder 27 and the corresponding tool holder 16 that with motor 14, are connected are installed on tool rest 17, the side of tool holder 16 is provided with safety guard 15, described safety guard 15 is connected with dust catcher 19 by sweep-up pipe 28, also dispose the cutter cooling system on tool rest 17, the cutter cooling system comprises tank for coolant 23, return liquid pump 20, the cooling fluid that solution feed pump 21 grades connect into is supplied with and reflux circuit, the optical grating detecting instrument with digital display function 18 for detection of tool holder lateral moving mechanism stroke is installed on the slide carriage assembly, its display screen is arranged on the end of slide carriage 25 away from the lathe operation station.
Apply described lathe processing rubber cutting roller.
One, grinding is carried out in the rubber rollers surface
A. empty wagons bed transmission operation, check that whether each parts, lathe running status are good, shut down after confirming.
B. mobile tailstock 7, rotate tailstock centre sleeve moving handle 8 the rubber coating roller be fixed between chuck 5 and live centre 6.Proofread and correct axiality by error requirements with dial gauge.
C. open safety guard 15, emery wheel is whetted a knife and is arranged on tool holder 16, and clamp, cover safety guard 15.
D. rotating spindle soon at a slow speed lever change 4 select the lathe rotating speeds, by pitch adjusts handle 1, the amount of feeding is adjusted the required pitch of handle 2 adjusting.
E. start scavenge oil pump 20, oil feed pump 21, start dust catcher 19.
F. rotate slide carriage and vertically move handle 11, the alignment of whetting a knife is needed to the rubber rollers head of grinding.Rotate tool rest transverse shifting handwheel 10, emery wheel is whetted a knife and contacted gently the rubber rollers surface, now press the display screen detection data zero clearing of grating display screen plane reset button to optical grating detecting instrument 18, slightly adjust again tool rest transverse shifting handwheel 10, watch the screen data of optical grating detecting instrument 18 simultaneously, adjust as required stock removal.
G. start lathe.
H. starter motor 14, and by length and breadth, to 9 dozens, feeding and fast moving handle to the moving direction that vertically needs grinding, slide carriage drives the slide carriage 22 on screw mandrel 13 to whet a knife and start grinding rubber rollers surface with the emery wheel on tool holder 16.
Two, rubber rollers is carried out to cutting
A. the rubber rollers grinding good after, will get to the transverse shifting direction to feeding and fast moving handle 9 in length and breadth, allowing whets a knife leaves rubber rollers.
C. open safety guard 15, the emery wheel on dismounting tool holder 16 is whetted a knife, and is replaced with the emery wheel icking tool of cutting, and clamps.
D. according to required cutting require rotating spindle soon at a slow speed lever change 4 select the lathe rotating speeds, by pitch adjusts handle 1, the amount of feeding is adjusted the required pitch of handle 2 adjusting.
E. start scavenge oil pump 20; Oil feed pump 21, start dust catcher 19.
F. rotate saddle and vertically move handle 11, the alignment of emery wheel icking tool is needed to the rubber rollers head of grinding.Rotate tool rest transverse shifting handwheel 10, the emery wheel icking tool is contacted to the rubber rollers surface gently, now press the display screen detection data zero clearing of grating display screen plane reset button to optical grating detecting instrument 18, slightly adjust again lower slide transverse shifting handwheel 10, watch the screen data of optical grating detecting instrument 18 simultaneously, adjust as required handwheel 10, reach the groove depth data demand.
G. start lathe.
H. starter motor 14, will be in length and breadth to 9 dozens, feeding and fast moving handle to vertically needing the cutting moving direction, be arranged on the emery wheel icking tool that slide carriage drives the slide carriage 25 on screw mandrel 13 to drive on fixtures 16 and start cutting is carried out in the rubber rollers surface.
The advantage of this lathe is: save the equipment purchasing expense, reduced production, equipment cost; Utilize to greatest extent lathe equipments, improved capacity utilization; Saved the processing place has been installed; The grinding of rubber rollers, cutting effect can meet the instructions for use of production coating; Use optical grating detecting instrument, rubber rollers grinding size, cutting precision improve greatly, avoid artificial repeated measurement rubber rollers size before grinding, cutting.
Claims (8)
1. the lathe of processing for the cutting roller, comprise main spindle box (24), tailstock (7), Work fixing device, slide carriage assembly (22), slide carriage assembly (22) comprises the tool rest (17) be connected with slide carriage (25) by tool holder lateral moving mechanism, it is characterized in that: the turning cylinder (27) and the corresponding tool holder (16) that with the cutter rotating driving device, are connected are installed on described tool rest (17), tool rest also disposes the cutter cooling system on (17), and described slide carriage assembly (22) also comprises the servo-actuated amount of crossing feed automatic detection device.
2. the lathe for cutting roller processing as claimed in claim 1, it is characterized in that: the described amount of crossing feed automatic detection device is the optical grating detecting instrument (18) with digital display function.
3. the lathe for cutting roller processing as claimed in claim 2, it is characterized in that: the display screen of described optical grating detecting instrument (18) is arranged on the end of slide carriage (25) away from the lathe operation station for the processing of cutting roller.
4. the lathe for cutting roller processing as claimed in claim 1, it is characterized in that: the side of described tool holder (16) is provided with safety guard (15), and described safety guard (15) is connected with dust catcher (19) by sweep-up pipe (28).
5. the lathe for cutting roller processing as claimed in claim 1, it is characterized in that: described cutter rotating driving device is for being arranged on the motor (14) on slide carriage (25).
6. the lathe for cutting roller processing as claimed in claim 1 is characterized in that: be provided with pitch on described main spindle box and adjust handle (1), the amount of feeding and adjust handle (2), left and right screw thread and add coarse pitch lever change (3) and main shaft lever change (4) at a slow speed soon.
7. the lathe for the processing of cutting roller as described as any one claim in claim 1～6, is characterized in that: be connected with the rotary cutter (26) by tool holder (16) clamping on the turning cylinder (27) of described tool rest (17).
8. the lathe for cutting roller processing as claimed in claim 7, it is characterized in that: described rotary cutter (26) is emery wheel sharpening or emery wheel icking tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320312934XU CN203317161U (en) | 2013-05-31 | 2013-05-31 | Lathe for machining of grooved rollers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320312934XU CN203317161U (en) | 2013-05-31 | 2013-05-31 | Lathe for machining of grooved rollers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203317161U true CN203317161U (en) | 2013-12-04 |
Family
ID=49656555
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320312934XU Expired - Fee Related CN203317161U (en) | 2013-05-31 | 2013-05-31 | Lathe for machining of grooved rollers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203317161U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877651A (en) * | 2019-01-28 | 2019-06-14 | 苏州凯雷特精密机械有限公司 | A kind of space flight fastener numerical control turning measurement feedback device |
| CN113601346A (en) * | 2021-09-06 | 2021-11-05 | 东莞兆泰机械设备有限公司 | On-line polishing equipment for roller |
-
2013
- 2013-05-31 CN CN201320312934XU patent/CN203317161U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877651A (en) * | 2019-01-28 | 2019-06-14 | 苏州凯雷特精密机械有限公司 | A kind of space flight fastener numerical control turning measurement feedback device |
| CN113601346A (en) * | 2021-09-06 | 2021-11-05 | 东莞兆泰机械设备有限公司 | On-line polishing equipment for roller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20180531 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |