CN203292685U - Axial capacitor pin soldering machine - Google Patents

Axial capacitor pin soldering machine Download PDF

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Publication number
CN203292685U
CN203292685U CN2013202575926U CN201320257592U CN203292685U CN 203292685 U CN203292685 U CN 203292685U CN 2013202575926 U CN2013202575926 U CN 2013202575926U CN 201320257592 U CN201320257592 U CN 201320257592U CN 203292685 U CN203292685 U CN 203292685U
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CN
China
Prior art keywords
push rod
electric capacity
capacitor pin
bonding machine
support
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Expired - Fee Related
Application number
CN2013202575926U
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Chinese (zh)
Inventor
龙胜
陈谦
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Shenzhen Kaide Technics Development Co ltd
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Shenzhen Kaide Technics Development Co ltd
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Priority to CN2013202575926U priority Critical patent/CN203292685U/en
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Abstract

The utility model relates to an axial capacitor pin soldering machine which comprises a fixed machine base, a mounting device used for placing capacitors to be soldered and arranged on the machine base, a soldering device arranged on the base and a push rod used for butting against one ends of the capacitors to be soldered and a driving device used for driving the push rod. The push rod and the soldering device are located on the two sides of the mounting device respectively, the soldering device comprises a pair of electrode soldering heads, the electrode soldering heads butt against the other ends, relative to the push rod, of the capacitors to be soldered and can stretch out and draw back in an elastic mode, a containing trough used for containing soldering leads is formed between the electrode soldering heads, and the containing trough is opposite to the position for placing the capacitors to be soldered. According to the axial capacitor pin soldering machine, the two ends of the capacitors to be soldered are butted against through the push rod and the electrode soldering heads respectively, the push rod is driven through the driving device, the electrode soldering heads are driven to stretch out or draw back to achieve semi-automatic soldering operation, production efficiency and soldering quality are improved, soldering material using quantity is reduced, investment is small, and flexibility is high.

Description

Axial capacitor pin bonding machine
Technical field
The utility model relates to welding technology field, is specifically related to a kind of axial capacitor pin bonding machine.
Background technology
What the welding of axial capacitor pin was adopted for a long time is all following two kinds of methods, a kind of manual welding, and another kind is automatic welding.The former efficiency is low, of poor quality.The latter has high input, and cost is high, and therefore the use that only limits to produce in enormous quantities also is difficult to apply.
The utility model content
In view of this, provide the axial capacitor pin bonding machine that a kind of welding quality is high, production efficiency is high, cost is low.
a kind of axial capacitor pin bonding machine, comprise fixed base, be located on support be used to placing the erecting device of electric capacity to be welded, be located at welder on support and one for the push rod against electric capacity one end to be welded be used to driving the drive unit of push rod, described push rod and described welder lay respectively at the both sides of erecting device, but described welder comprises against the other end of the relative push rod of electric capacity to be welded and the pair of electrodes soldering tip of elastic telescopic, between described welding head of electrode, have be used to accommodating the storage tank of welding lead, described storage tank is relative with the position be used to placing electric capacity to be welded.
Further, described erecting device comprises a mounting blocks, and described mounting blocks has be used to the type groove of electric capacity to be welded is installed.
Preferably, described type groove is V-shaped groove or U-lag.
Further; described erecting device also comprises a mount pad; described mounting blocks is installed on mount pad; described mount pad is installed on support by an adjustment mechanism; described adjustment mechanism comprises adjustment handwheel and a screw rod that runs through support; one end of described screw rod is connected in the adjustment handwheel, and the other end is connected in described mount pad bottom.
Further, described push rod in a safety groove, described safety groove be fixed on support and an end relative with erecting device.
Further, described push rod has along self length direction and extends be used to accommodating the lead-in wire switching groove of the lead-in wire after welding.
Further, each welding head of electrode is installed on an electrode tip holder, each electrode tip holder is installed on a slide block, described slide block set is located on a slide bar that is installed on slide, described slide is installed on support and has two end plates, described slide bar two ends are connected on two end plates, on described slide bar, are arranged with spring, and described spring one end is connected in the other end on slide block and is connected on an end plate.
Further, described storage tank has opening with respect to the end face of welding position, and the size of described opening axially goes up size less than lead-in wire bending end to be welded perpendicular to lead-in wire.
Further, described support is installed on a workbench or base by a corner assembly, described corner assembly comprises and is installed on the corner block on support and is installed on the corner fixed block on described workbench or base, described corner block adopts linkage to be connected with the corner fixed block, be used to adjusting the inclination angle of support with respect to workbench or base.
Further, described drive unit comprises a cylinder that is connected with described push rod, and described safety groove is 3-6cm towards distance between the end of accommodating electric capacity to be welded and electric capacity.
Above-mentioned axial capacitor pin bonding machine, by push rod and welding head of electrode respectively against the two ends of electric capacity to be welded, by drive unit, drive push rod, the drive welding head of electrode is flexible, after energising, getting final product will be in the wire bonds between welding head of electrode on electric capacity, electric capacity and lead-in wire can be placed by craft, thereby realize semi-automation operation.Because welding operation is automation mechanized operation, have higher production efficiency, and adopt the energising welding, improve welding quality, reduce the scolder use amount.And the bonding machine of this semi-automation namely can be applicable to the production of middle and small scale, also can be used for fairly large electric capacity production, drops into littlely, and flexibility is higher, and quality is secure.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, embodiment of the present utility model is described, wherein:
Fig. 1 is the axial capacitor pin bonding machine perspective view that the utility model embodiment provides;
Fig. 2 is the stereo decomposing structure chart of the axial capacitor pin bonding machine in Fig. 1;
Fig. 3 is the corner block structural representation of the axial capacitor pin bonding machine in Fig. 1;
Fig. 4 is the corner fixed-block-architecture (FBA) schematic diagram of the axial capacitor pin bonding machine in Fig. 1;
Fig. 5 is the structural representation of the mounting blocks of the axial capacitor pin bonding machine in Fig. 1;
Fig. 6 is the structural representation of the push rod of the axial capacitor pin bonding machine in Fig. 1;
Fig. 7 is the structural representation of the safety groove of the axial capacitor pin bonding machine in Fig. 1;
Fig. 8 is axial capacitor pin bonding machine in Fig. 1 each modular construction schematic diagram of (dotted line encloses) around welding position.
Fig. 9 is the axial capacitance structure schematic diagram that is welded by the axial capacitor pin bonding machine in Fig. 1.
The specific embodiment
Below based on accompanying drawing, specific embodiment of the utility model is further elaborated.Should be appreciated that specific embodiment described herein is as just example, and be not used in restriction protection domain of the present utility model.
Refer to Fig. 1 and 2, show the structure of the axial capacitor pin bonding machine 10 of the utility model embodiment.This bonding machine 10 comprises fixed base 11, be located on support 11 be used to the erecting device 12 of placing electric capacity 20 to be welded, be located at welder 13 on support 11, push rod 14 and be used to driving the drive unit of push rod 14.Push rod 14 and welder 13 lay respectively at the both sides of erecting device 12, but welder 13 comprises the welding head of electrode 132 of a pair of elastic telescopic, between welding head of electrode 132, have the storage tank 133 be used to accommodating welding lead 30, storage tank 133 is relative with the position be used to placing electric capacity 20 to be welded.Push rod 14 is respectively used to against the two ends of electric capacity 20 to be welded welding head of electrode 132 with this.
Support 11 has many groups the slotted eye 112 of above-mentioned parts is installed be used to allowing securing member pass, and slotted eye 112 is preferably the thin-and-long hole in order to adjust the position of associated components.Support 11 is installed on a workbench or base by a corner assembly 16, corner assembly 16 comprise the corner block 161 that is installed on support 11 and be installed on workbench or base on corner fixed block 162, corner block 161 adopts linkage to be connected with corner fixed block 162, be used to adjusting the inclination angle of support 11 with respect to workbench or base.The present embodiment is illustrated as a base 110.
As shown in Figures 3 and 4, illustrate respectively the structure of corner block 161 and corner fixed block 162, corner block 161 the to have installation portion 161a that is installed on support 11 and the connecting portion 161b that is extended by installation portion 161a, connecting portion 161b has through hole 161c.Corner fixed block 162 has the fixed part 162a that is installed on base 110 and two relative foot section 162b that extended by fixed part 162a, and two foot section 162b correspondences are provided with through hole 162c.The connecting portion 161b of corner block 161 is placed between two foot section 162b, by an axle, passes through hole 161c and two through hole 162c, is about to corner block 161 and corner fixed block 162 and links together, and realizes that linkage connects.Further, corner block 161 and corner fixed block 162 can arrange screw 161d and 162d on the direction perpendicular to support 11, screw 161d and 162d be fastening screw 163 respectively, screw rod 163 relies on support 11, thereby can regulate the inclination angle of support 11 with respect to base 110 by screw rod 163, to adjust to, be suitable for the position that electric capacity 20 and lead-in wire 30 are placed in manual operations.
The drive unit of the present embodiment has a cylinder 152, and cylinder 152 is installed on support 11.On support 11, in the position near cylinder 152, a pressure regulator 153 also is installed, for giving the pressure of cylinder 152 air feed adjusting cylinders 152.
Erecting device 12 comprises a mounting blocks 121 and mount pad 122, and mounting blocks 121 is installed on mount pad 122, and mount pad 122 is installed on support 11 by an adjustment mechanism.As shown in Figure 2, adjustment mechanism comprises adjustment handwheel 123 and a screw rod 124 that runs through support 11, and an end of screw rod 124 is connected in adjustment handwheel 123, and the other end is connected in the bottom of mount pad 122.By rotating adjustment handwheel 123, can regulate the height of mount pad 122, mainly to keep electric capacity 20 and lead-in wire 30 (or storage tanks 133) and push rod 14 coaxial, thereby when push rod 14 is subjected to driving to lean electric capacity, electric capacity and lead-in wire, on stressed same direction, are unlikely to that wherein slippage can occur for any.
As shown in Figure 5, illustrate the structure of mounting blocks 121.Mounting blocks 121 has be used to the type groove 121a of electric capacity 20 to be welded is installed.Mounting blocks 121 has base plate 121b, and it is upper that this type groove 121a protrudes from base plate 121b, so that push rod 14 leans electric capacity 20 to be welded.This type groove 121a is preferably V-shaped groove or U-lag, also can change according to shape and the actual demand of actual capacitance 20, is not limited to this.
As illustrated in fig. 1 and 2, push rod 14 in a safety groove 142, safety groove 142 be fixed on support 11 and an end relative with erecting device 12.As shown in Figure 6, push rod 14 has along self length direction and extends be used to accommodating the lead-in wire switching groove 141 of the lead-in wire after welding.Usually, the two ends of electric capacity 20 need respectively welding pin, therefore, in the present embodiment, at one end after the welding, electric capacity 20 are turned, and the lead-in wire 30 that has welded can be contained in lead-in wire switching groove 141, in order to the other end of electric capacity 20 is continued to welding.Safety groove 142 is installed on a mandril frame 143, and mandril frame 143 is fixed on support 11.
As shown in Figure 7, illustrate the structure of safety groove 142.Safety groove 142 has the fluting 142a that is contained in lead-in wire, fluting 142a in the longitudinal direction with exterior, thereby be convenient to that lead-in wire 30 directly is put into to lead-in wire, switch in groove 141.Safety groove 142 has recess step 142b with the contacted bottom surface of erecting device 12, so that safety groove 142 is posted by on mounting blocks 121, safety groove 142 has certain distance towards end and the electric capacity of mounting blocks 121 (namely towards the position of accommodating electric capacity to be welded), this distance is less than the width of staff, be approximately 3-6cm, in order to avoid manual the placement while going between encountered push rod 14, prevent that push rod 14 maloperations from bumping against staff, improves security hand-manipulated.
Please consult again Fig. 1 and 2, each welding head of electrode 132 is installed on an electrode tip holder 134, each electrode tip holder 134 is installed on a slide block 135, slide block 135 is sheathed on a slide bar 137 that is installed on slide 136, slide 136 is installed on support 11 and has two end plate 136a, it is upper that slide bar 137 two ends are connected in two end plate 136a, on slide bar 137, is arranged with spring 138, and spring 138 1 ends are connected in the other end on slide block 135 and are connected on an end plate 136a.By this mechanism, but realize the elastic extension of welding head of electrode 132, that is, when driving push rod 14, the force transmission that welding head of electrode 132 is transmitted by electric capacity 20 is to slide block 135, slide block 135 pressuring springs 138, spring 138 pressurizeds also can be given slide block 135 reaction forces, thus make welding head of electrode 132 and electric capacity 20 tightly against, energising rear electrode soldering tip 132 is heated, 30 ends that make to go between melt, and namely are welded on electric capacity 20.After cylinder 152 reclaimed, spring 138 discharged, and welding head of electrode 132 resets.
Refer to Fig. 8, show near the structure of the parts in welding position.Particularly, storage tank 133 is between pair of electrodes seat 134, storage tank 133 has opening 133a with respect to the end face of welding position, the size of opening 133a is less than the size perpendicular to axial direction of lead-in wire 30 bending ends to be welded, 30 are stuck in outside storage tank 133 in order to go between, when the welding pressurized, be unlikely to pushed away from electric capacity, but oppressed between storage tank 133 end faces and electric capacity.Lead-in wire 30 to be welded usually the welding end be coiled into a untight ring-type or be converted into L shaped, as shown in Figure 9, as example, the lead-in wire 30 ends have loop configuration 31.The diameter of loop configuration 31 is greater than the size of opening 133a, thereby loop configuration 31 can be stuck in to opening 133a place, and L shaped structure also is similar to this, repeats no more.
Please consult again Fig. 1 and 2, when actual welding operates, first electric capacity 20 to be welded and lead-in wire 30 are positioned over to precalculated position, start cylinder 152, drive push rod 14 compressing electric capacity 20 to be welded and also be delivered to welding head of electrode 132, as previously described, by spring 138 make welding head of electrode 132 and electric capacity 20 tightly against, energising rear electrode soldering tip 132 is heated, 30 ends that make to go between melt, and namely are welded on electric capacity 20, and cylinder 152 reclaims, spring 138 discharges, and welding head of electrode 132 resets.Then will turn head with the electric capacity of lead-in wire 30, and allow the lead-in wire 30 that has welded be contained in switching groove 142a, and after placing, repeat preceding step, thereby upper pin is welded respectively in the two ends of electric capacity 20.
As from the foregoing, this axial capacitor pin bonding machine 10 by push rod 14 and welding head of electrode 132 respectively against the two ends of electric capacity 20 to be welded, by drive unit, drive push rod 14, drive welding head of electrode 132 flexible, after energising, can will at the lead-in wire 30 between welding head of electrode 132, be welded on electric capacity 20, electric capacity 20 and lead-in wire 30 can be placed by craft, thereby realize semi-automation operation.Because welding operation is automation mechanized operation, have higher production efficiency, and adopt the energising welding, improve welding quality, reduce the scolder use amount.And the bonding machine of this semi-automation namely can be applicable to the production of middle and small scale, also can be used for fairly large electric capacity production, drops into littlely, and flexibility is higher, and quality is secure.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.

Claims (10)

1. axial capacitor pin bonding machine, comprise fixed base, be located on support be used to placing the erecting device of electric capacity to be welded, be located at the welder on support, it is characterized in that, also comprise that one for the push rod against electric capacity to be welded be used to driving the drive unit of push rod, described push rod and described welder lay respectively at the both sides of erecting device, but described welder comprises against the other end of the relative push rod of electric capacity to be welded and the pair of electrodes soldering tip of elastic telescopic, between described welding head of electrode, have be used to accommodating the storage tank of welding lead, described storage tank is relative with the position be used to placing electric capacity to be welded.
2. axial capacitor pin bonding machine as claimed in claim 1, is characterized in that, described erecting device comprises a mounting blocks, and described mounting blocks has be used to the type groove of electric capacity to be welded is installed.
3. axial capacitor pin bonding machine as claimed in claim 2, is characterized in that, described type groove is V-shaped groove or U-lag.
4. axial capacitor pin bonding machine as claimed in claim 1; it is characterized in that; described erecting device also comprises a mount pad; described mounting blocks is installed on mount pad; described mount pad is installed on support by an adjustment mechanism; described adjustment mechanism comprises adjustment handwheel and a screw rod that runs through support, and an end of described screw rod is connected in the adjustment handwheel, and the other end is connected in described mount pad bottom.
5. axial capacitor pin bonding machine as claimed in claim 1, is characterized in that, described push rod in a safety groove, described safety groove be fixed on support and an end relative with erecting device.
6. axial capacitor pin bonding machine as claimed in claim 1, is characterized in that, described push rod has along self length direction and extends be used to accommodating the lead-in wire switching groove of the lead-in wire after welding.
7. axial capacitor pin bonding machine as claimed in claim 1, it is characterized in that, each welding head of electrode is installed on an electrode tip holder, each electrode tip holder is installed on a slide block, described slide block set is located on a slide bar that is installed on slide, and described slide is installed on support and has two end plates, and described slide bar two ends are connected on two end plates, on described slide bar, be arranged with spring, described spring one end is connected in the other end on slide block and is connected on an end plate.
8. axial capacitor pin bonding machine as claimed in claim 1, is characterized in that, described storage tank has opening with respect to the end face of welding position, and the size of described opening is less than the size on axially perpendicular to lead-in wire of lead-in wire to be welded bending end.
9. axial capacitor pin bonding machine as claimed in claim 1, it is characterized in that, described support is installed on a workbench or base by a corner assembly, described corner assembly comprises and is installed on the corner block on support and is installed on the corner fixed block on described workbench or base, described corner block adopts linkage to be connected with the corner fixed block, be used to adjusting the inclination angle of support with respect to workbench or base.
10. axial capacitor pin bonding machine as claimed in claim 5, is characterized in that, described drive unit comprises a cylinder that is connected with described push rod, and described safety groove is 3-6cm towards distance between the end of accommodating electric capacity to be welded and electric capacity.
CN2013202575926U 2013-05-09 2013-05-09 Axial capacitor pin soldering machine Expired - Fee Related CN203292685U (en)

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Application Number Priority Date Filing Date Title
CN2013202575926U CN203292685U (en) 2013-05-09 2013-05-09 Axial capacitor pin soldering machine

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CN2013202575926U CN203292685U (en) 2013-05-09 2013-05-09 Axial capacitor pin soldering machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104464972A (en) * 2014-12-19 2015-03-25 无锡市士民机械设备厂 Mounting block mechanism of looping and film covering all-in-one machine
CN105469987A (en) * 2015-12-26 2016-04-06 刘磊 Thin-film capacitor welding machine
CN108000041A (en) * 2018-01-09 2018-05-08 辽宁工业大学 A kind of super capacitor assembly side welder
CN111063553A (en) * 2019-12-27 2020-04-24 荆门欧曼凯机电设备有限公司 Plane rotary capacitor welding machine and welding method
CN111063556A (en) * 2019-12-30 2020-04-24 荆门欧曼凯机电设备有限公司 Intelligent welding device for welding process of capacitor and electrode plate

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104464972A (en) * 2014-12-19 2015-03-25 无锡市士民机械设备厂 Mounting block mechanism of looping and film covering all-in-one machine
CN105469987A (en) * 2015-12-26 2016-04-06 刘磊 Thin-film capacitor welding machine
CN108000041A (en) * 2018-01-09 2018-05-08 辽宁工业大学 A kind of super capacitor assembly side welder
CN108000041B (en) * 2018-01-09 2023-12-05 辽宁工业大学 Super capacitor assembly side welding set
CN111063553A (en) * 2019-12-27 2020-04-24 荆门欧曼凯机电设备有限公司 Plane rotary capacitor welding machine and welding method
CN111063556A (en) * 2019-12-30 2020-04-24 荆门欧曼凯机电设备有限公司 Intelligent welding device for welding process of capacitor and electrode plate
CN111063556B (en) * 2019-12-30 2021-12-31 荆门欧曼凯机电设备有限公司 Intelligent welding device for welding process of capacitor and electrode plate

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Addressee: SHENZHEN KAIDE TECHNICS DEVELOPMENT CO., LTD.

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131120

Termination date: 20180509

CF01 Termination of patent right due to non-payment of annual fee