CN203281484U - Steel backing gluing and drying production line for disk type friction plate - Google Patents
Steel backing gluing and drying production line for disk type friction plate Download PDFInfo
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- CN203281484U CN203281484U CN2013202815722U CN201320281572U CN203281484U CN 203281484 U CN203281484 U CN 203281484U CN 2013202815722 U CN2013202815722 U CN 2013202815722U CN 201320281572 U CN201320281572 U CN 201320281572U CN 203281484 U CN203281484 U CN 203281484U
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- gluing
- dryer
- steel backing
- drying
- production line
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Abstract
The utility model provides a steel backing gluing and drying production line for a disk type friction plate. The steel backing gluing and drying production line is characterized by comprising a gluing machine (15), a dryer (16) and an air heater (17) which are arranged in sequence, wherein a gluing machine rack (1), an adhesive box (4) and a conveying belt (2) are arranged on the gluing machine (15); the dryer (16) is a box body; a multilayer circulating conveying chain (10) is arranged inside the dryer (16); the dryer (16) is connected with an air outlet and a return air inlet of the air heater (17) through closed pipelines; the conveying chain (10) of the dryer (16) passes through a feeding opening (9); the feeding opening (9) is butted with a discharge opening of the gluing machine (15). The steel backing gluing and drying production line has the advantages that the coating and drying of the adhesive are integrated into a whole; all the coating amount, drying temperature and drying time of the adhesive can be adjusted within the specified range; the strict and quantitative quality control can be realized; the steel backing gluing and drying production line is accurate, high-efficient and convenient; man-made errors due to manual gluing are avoided; the steel backing gluing and drying production line is widely suitable for coating and drying the adhesive on the steel backings of various disk type brake blocks.
Description
Technical field
The utility model relates to a kind of automatic production line, is a kind of disk brake pad steel backing gluing drying production line specifically.
Background technology
The steel backing gluing of disk brake pad is the important step during friction plate is produced, require the glue bonding strength high, manufacturer uses the mode of artificial gluing now, not only production efficiency is low, and the expensive glue utilization rate of using is low, the gluing became uneven, unstable product quality, the steel backing gluing that uses automation to control and produce friction plate in batch production be must developing direction.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of disk brake pad steel backing gluing drying production line, makes the automatical and efficient rate of steel backing gluing of disk brake pad complete the gluing process that thickness is even, appropriate, oven dry is good.
described disk brake pad steel backing gluing drying production line, it is characterized in that: comprise the glue spreader that is arranged in order, dryer, air-heater, described glue spreader is provided with the glue spreader frame, be placed in described glue spreader frame end face and in establish the glue box of glue spreader, conveyer belt through described glue box bottom, described dryer is a casing, in establish the conveyer chain of multilayer circulation, described dryer is connected with the return air inlet closed conduit with the air outlet of described air-heater, the conveyer chain of described dryer is through charging aperture, and described charging aperture docks with the discharging opening of described glue spreader, make as the disk brake pad steel backing of workpiece through described glue spreader by uniform gluing after, delivered to the charging aperture of described dryer by described driving-belt, and enter drying machine drying.
As prioritization scheme, described dryer is provided with discharging opening, described conveyer chain, through described discharging opening,, by moving horizontally the rotation that transfers vertical direction to, makes the workpiece on conveyer chain connect and fall drying procedure from transmission at the conveyer chain at discharging opening place after the closed circuit from after charging aperture.
As prioritization scheme, described air-heater enters described dryer by the hot blast of 35 ℃～45 ℃ of switch board electrical control generations.
As prioritization scheme, described conveyer belt, conveyer chain and glue spreader drive running by conveyer belt reducing motor, conveyer chain reducing motor and rubber roll reducing motor respectively.
It is coated, dry that the utility model integrates bonding agent, the coated amount of bonding agent, baking temperature, drying time all can be adjusted within the limits prescribed, can realize quality control strict, that quantize, accurately, efficiently, conveniently, eliminate the human error of manual gluing.Can be widely used in the coated of various disk type brake disc steel backing bonding agents with dry.
Description of drawings
Fig. 1 is the utility model general assembly structural representation,
Fig. 2 be in Fig. 1 drying machine A to view.
In figure: 1-glue spreader frame, 2-conveyer belt, 3-glue spreader, 4-glue box, 5-carrier bar, 6-warm-air pipe, 7-air-heater cabinet, 8-switch board, 9-charging aperture, the 10-conveyer chain, 11-conveyer chain reducing motor, 12-workpiece, 13-conveyer belt reducing motor, 14-rubber roll reducing motor, 15-glue spreader, the 16-dryer, 17-air-heater, 18-discharging opening.
The specific embodiment
the present invention is further described below in conjunction with accompanying drawing: as Fig. 1, shown in 2, described disk brake pad steel backing gluing drying production line, comprise the glue spreader 15 that is arranged in order, dryer 16, air-heater 17, described glue spreader 15 is provided with glue spreader frame 1, be placed in described glue spreader frame 1 end face and in establish the glue box 4 of glue spreader 3, conveyer belt 2 through described glue box 4 bottoms, described dryer 16 is a casing, in establish the conveyer chain 10 of multilayer circulation, described dryer 16 is connected with the return air inlet closed conduit with the air outlet of described air-heater 17, the conveyer chain 10 of described dryer 16 is through charging aperture 9, and described charging aperture 9 docks with the discharging opening of described glue spreader 15, make disk brake pad steel backing as workpiece 12 through described glue spreader 3 by after uniform gluing, delivered to the charging aperture 9 of described dryer 16 by described driving-belt 2, and enter drying machine drying.
As prioritization scheme, described dryer 16 is provided with discharging opening 11, described conveyer chain 10 after the closed circuit from after charging aperture through described discharging opening 11,, by moving horizontally the rotation that transfers vertical direction to, make the workpiece on conveyer chain connect and fall drying procedure from transmission at the conveyer chain at discharging opening place.
As prioritization scheme, described air-heater 17 enters described dryer 16 by the hot blast of 35 ℃～45 ℃ of switch board 8 electrical controls generations.
As prioritization scheme, described conveyer belt 2, conveyer chain 10 and glue spreader 3 drive running by conveyer belt reducing motor 13, conveyer chain reducing motor 11 and rubber roll reducing motor 14 respectively.
, as specific embodiment, enumerate technical parameter as follows:
1, conveyer belt: the gluing steel backing is carried by the transport tape that special two customized high-strength nylon bands form, and the special construction of transport tape is completed the roller coating of bonding agent smoothly to adapt to heteroid steel backing.Transport tape drive motors power 0.75KW, voltage 380V, rotating speed 1440r/min, the frequency conversion in 1: 40 of reductor speed ratio is adjustable.
2, dryer: be multilayer circulation band type structure, loss is low, compact conformation, occupies place little, and transmission speed is adjustable, adjustable range 3-9m/min, and power of motor 1.5KW, dry source is hot blast, in case, normal serviceability temperature is 40 ℃.
3, appearance and size:
Glue spreader: 2500 * 700 * 1100mm
Dryer: 2420 * 923 * 1260mm
Drying machine heating system: 1210 * 1150 * 1490mm
4, unit gross weight:
Glue spreader: 200kg
Drying machine: 1000kg
Drying machine heating system: 600kg
During the equipment normal operation, the operator is gummed the steel backing after degreasing, blasting treatment to face up (with the steel backing of boss, plane up, boss is down) lie on conveyer belt, steel backing passes through the rubber roll of gluing box bottom continuously, and after being coated the bonding agent of predetermined weight, enter drying machine drying.Through the drying and processing of 5-8 minute, steel backing self-desiccation machine outlet continuous wave output.Use in order to next procedure but pile up in steel backing category set after treatment in container.
Following table is a kind of important technological parameters of streamline:
| Sequence number | Project | Unit | Parameter |
| 1 | High dry temperature | ℃ | 80 |
| 2 | Drying machine transport tape maximal rate | mm/s | 150 |
| 3 | Can be coated with maximum length of workpiece | mm | 260 |
| 4 | Can be coated with the workpiece Breadth Maximum | mm | 140 |
| 5 | Can be coated with the maximum thickness of work | mm | 30 |
| 6 | Roller coating glue box maximum volume | ml | 100 |
| 7 | Gluing transport tape speed | mm/s | 0～150 is adjustable |
| 8 | Electrical heating power | kW | 24 |
The operation use procedure:
1, power-up sequence
1) start the operation of drying machine crawler belt;
2) open the drying machine heating source;
3) after drying machine reaches design temperature (35 ℃～45 ℃), open the crawler belt operation;
4) gap between adjusting glue spreader two-wheeled;
5) pour appropriate bonding agent in the glue box;
6) the right side scraper is transferred to suitable enable possition (this blade is roller coating amount adjustable blade);
7) open glue spreader;
8) regulate coated amount until start after reaching technological requirement to produce continuously.
2, shutdown sequence
1) closing transmission band and glue box;
2) pull down rubber tire and will remain bonding agent recovery after glue box, rubber roll is clean with solvent clean;
The rubber roll that 3) will clean up is placed vertically, must not keep flat, in order to avoid distortion;
4) confirm that in drying box, steel backing is all closed heating source after output;
5) after being down to room temperature, the temperature inside the box closes the drying machine transport tape.
By above-mentioned power-up sequence, 1, starting device running, after 5-10 minute, the equipment each several part works well, this moment, glue spreader was under the driving that transmits band chain reducing motor 13, conveyer belt 2 entrys into service, will need the steel backing continuous uniform of gluing to be placed on the conveyer belt 2 of operation by hand, and steel backing enters the lower end of glue box 4 along with conveyer belt 2.Expose the glue spreader 3 that rolling glue box lower end with the steel backing of process evenly be coated with last layer glue, the thickness of glue can be adjusted by the distance of regulating between glue spreader and steel backing.Be coated with the steel backing of glue along with conveyer belt moves on, enter on the carrier bar 5 that in dryer, rotation is advanced by charging aperture 9, the inside temperature of dryer is to remain on 35 ℃～45 ℃ by the hot blast that air-heater blows into, steel backing continuously enters dryer by glue spreader, along with the rotation of chain panel guide is advanced, namely by the hot blast drying of 35 ℃～45 ℃, from discharging opening 18 out, fall in the container of putting thereunder, completed the automatic pasting process of steel backing, the glue that has thoroughly solved the previously manual gluing is inhomogeneous, the difficult control of thickness, the low inferior defect of quality.
This equipment has significantly improved product quality, has reduced labor strength.
Claims (4)
1. disk brake pad steel backing gluing drying production line, it is characterized in that: comprise the glue spreader (15) that is arranged in order, dryer (16), air-heater (17), described glue spreader (15) is provided with glue spreader frame (1), be placed in described glue spreader frame (1) end face and in establish the glue box (4) of glue spreader (3), conveyer belt (2) through described glue box (4) bottom, described dryer (16) is a casing, in establish the conveyer chain (10) of multilayer circulation, described dryer (16) is connected with the return air inlet closed conduit with the air outlet of described air-heater (17), the conveyer chain (10) of described dryer (16) is through charging aperture (9), and described charging aperture (9) docks with the discharging opening of described glue spreader (15), make disk brake pad steel backing as workpiece (12) through described glue spreader (3) by after uniform gluing, delivered to the charging aperture (9) of described dryer (16) by described driving-belt (2), and enter drying machine drying.
2. disk brake pad steel backing gluing drying production line according to claim 1, it is characterized in that: described dryer (16) is provided with discharging opening (18), described conveyer chain (10) after the closed circuit from after charging aperture through described discharging opening (18),, by moving horizontally the rotation that transfers vertical direction to, make the workpiece on conveyer chain connect and fall drying procedure from transmission at the conveyer chain at discharging opening place.
3. disk brake pad steel backing gluing drying production line according to claim 1 is characterized in that: described air-heater (17) produces the hot blast of 35 ℃～45 ℃ by switch board (8) electrical control and enters described dryer (16).
4. disk brake pad steel backing gluing drying production line according to claim 1 is characterized in that: described conveyer belt (2), conveyer chain (10) and glue spreader (3) drive running by conveyer belt reducing motor (13), conveyer chain reducing motor (11) and rubber roll reducing motor (14) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202815722U CN203281484U (en) | 2013-05-21 | 2013-05-21 | Steel backing gluing and drying production line for disk type friction plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202815722U CN203281484U (en) | 2013-05-21 | 2013-05-21 | Steel backing gluing and drying production line for disk type friction plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203281484U true CN203281484U (en) | 2013-11-13 |
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ID=49537861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013202815722U Expired - Fee Related CN203281484U (en) | 2013-05-21 | 2013-05-21 | Steel backing gluing and drying production line for disk type friction plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203281484U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107053759A (en) * | 2017-05-12 | 2017-08-18 | 贵州鸿图彩印包装有限责任公司 | A kind of carton processes dust exhaust apparatus |
| CN110666593A (en) * | 2019-10-18 | 2020-01-10 | 吉林大学 | Automatic processing line for motorcycle shoe type brake lining |
-
2013
- 2013-05-21 CN CN2013202815722U patent/CN203281484U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107053759A (en) * | 2017-05-12 | 2017-08-18 | 贵州鸿图彩印包装有限责任公司 | A kind of carton processes dust exhaust apparatus |
| CN110666593A (en) * | 2019-10-18 | 2020-01-10 | 吉林大学 | Automatic processing line for motorcycle shoe type brake lining |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131113 Termination date: 20140521 |