CN203279798U - Purple sweet potato ripening whole powder production line - Google Patents
Purple sweet potato ripening whole powder production line Download PDFInfo
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- CN203279798U CN203279798U CN2013201431104U CN201320143110U CN203279798U CN 203279798 U CN203279798 U CN 203279798U CN 2013201431104 U CN2013201431104 U CN 2013201431104U CN 201320143110 U CN201320143110 U CN 201320143110U CN 203279798 U CN203279798 U CN 203279798U
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Abstract
A purple sweet potato ripening whole powder production line mainly comprises a rotational flow stone removing cleaning machine, a cage type cleaning machine, a weighing instrument, a rotary type steam peeling machine, a skin brush cleaning machine, a quality testing conveyor, a slicer, a blanching machine, a cooling machine, a cooking machine, a paste making machine, a rotary drum drier, a film crusher, a sieving machine and a packaging machine, wherein the equipment are equipped with conveyors or a pump to be connected into a production line. The production line can produce the purple sweet potato ripening whole powder with stable quality safely, healthily and continuously and on a large scale under a condition that no chemical synthesis agent is used; the rehydration performance of the product is good; more nutritional ingredient can be reserved in the product; the flavor and the taste are closer to those of the fresh purple sweet potato; the equipment configuration is economical and reasonable; the operation reliability is high; the maintenance cost is low; the automation degree is high.
Description
Technical field
The utility model relates to a kind of production equipment of potato raw material deep processing, particularly relates to the apparatus for production line that adopts the full powder of the purple potato slaking of serialization large-scale production.
Background technology
At present, the full powder of known purple potato is generally to adopt traditional fecula processing method and equipment,, namely take craft as main, is aided with simple machinery, purple potato is cleaned, removes the peel, cuts into slices, dries or a heatable brick bed make the fecula of purple potato after doing, pulverize, sieving.Purple potato fecula exists the defects such as impurity is more, rehydration is poor, mouthfeel is jerky, and output is little, and importantly product is in whole production process, as the basic demand to food---and the safety and sanitation of food can not be ensured reliably.In recent years processing method and the equipment of the full powder of purple potato have been had new exploration, as adopting backfill+rotary flashing drying method, its production stage: the light violet potato cleans peeling, slitting, protects look, rinsing, slaking, smashes mud, backfill, drying, sieve, finished product.But this production method and equipment truly have the problem of more worth discussion, as: 1, in its backfilling process, the result that adopts 1300-1500 rev/min of homogenizer to stir, should make the cell membrane badly broken of purple potato, in it, contained distinctive flavor substance runs off, will be in follow-up drying process, volatilization loss under the hot blast environment of its high temperature, make its distinctive purple potato local flavor thin; 2, in its backfilling process, to need to be blended in purple mashed potatoes with the purple sweet potato powder of a large amount of dryings, significantly to reduce the moisture of purple mashed potatoes, purple mashed potatoes are separated into fluffy, moist granular, to adapt to the need of the state that enters pneumatic conveying drying, in fact the full powder of purple potato produced of the method is in the high temperature drying environment, through iterative cycles repeatedly, produces.The full powder of purple potato that contains a large amount of carbohydrate adopts the explained hereafter of backfill drying: one: make in purple potato contained large to the useful anthocyanidin variation loss of health; Its two: the full powder of purple potato in the process of repeatedly going through high temperature drying, more easily generates healthy harmful acrylamide; Its three: in technical process, the application of the chemical synthesis agent such as color stabilizer, leavening agent, more make the purple potato local flavor of its finished product thin, and mouthfeel is poor; 3, the real genus of its described rotary flashing drying method pneumatic conveying drying is a kind of, and this seasoning and corollary equipment are for the production of the drying process of the full powder of purple potato, and its equipment investment is large, floor space is large, dust pollution is comparatively serious, energy consumption is also very large, causes heat/electric energy waste large, and production cost is high.
The patent documentation of prior art is quoted as proof:
1, Chinese invention patent CN201210153270.7 " purple sweet potato powder and preparation method thereof ".
2, Chinese invention patent CN201210178486.9 " the full powder producing method of purple potato ".
3, Chinese utility model patent CN201020125039.3 " the full powder production system of purple potato ".
Summary of the invention
Many disadvantages of bringing for fear of existing known technology, the utility model provides a kind of purple potato slaking full powder production line, can be in the situation that do not use any chemical synthesis agent, safety and sanitation, the serialization scale purple potato is made the full powder of stay-in-grade purple potato slaking.
the technical scheme that its technical problem that solves the utility model adopts is: the full powder production line of a kind of purple potato slaking, mainly by eddy flow de-stone cleaning machine, the cage cleaning machine, weighing instrument, revolving steamy peeling machine, brush skin cleaning machine, the quality inspection conveyer, slicer, blanching machine, cooler, precooker, mud machine processed, rotary drum drier, the diaphragm disintegrating machine, screening machine, packing machine forms, between its various device, be furnished with conveyer or pump, connect into one complete, but the production line of continuous operations, and can be by the programmable logic controller (PLC) technology (PLC) that configures, realize induction monitor and automation control system management, it is characterized in that:
Described spiral-flow type de-stone cleaning machine: drive the vertical stirring axle rotation by the fixing speed reduction gearing that is arranged on the cyclone separator upper surface, the machine with and subsequent cage cleaning machine water, supplied with by the plumbing circulatory system of configuration;
Described cage cleaning machine: driven the horizontal mouse cage rotation that purple potato is housed by speed reduction gearing, be provided with the guiding spiral in mouse cage;
Described weighing instrument, revolving steamy peeling machine: weighing instrument be arranged on the revolving steamy peeling machine frame above, revolving steamy peeling machine is mainly by frame, steam dispenser, speed reduction gearing and pressurized tank and electric control gear and gas control installation composition, speed reduction gearing driving pressure tank is around its trunnion axis low speed rotation, and middle pressure steam is regulated control inputs or discharge pressure tank by the steam dispenser;
Described brush skin cleaning machine: driven the pushing spiral low speed rotation that is arranged in the cylindrical casing body by speed reduction gearing, separately by speed reduction gearing, driving several oval roll forming brush roll fast rotational, on casing top, be provided with the shower water pipeline;
Described quality inspection conveyer: be the roller band carrier of speed reduction gearing driving;
Described slicer: driven rotor fast rotational in spiral case that purple potato is housed by speed reduction gearing, what cutting edge was fixing is arranged on body, and the curve housing of spiral case is provided with adjusting device;
Described blanching machine: drive by speed reduction gearing the pushing spiral that is contained in horizontal long tubular blanching machine and make low speed rotation, blanching water water temperature, water level are by its EGR control and regulation;
Described cooler: its agent structure is identical with blanching machine;
Described precooker: drive by speed reduction gearing the pusher double helix that is contained in horizontal long tubular digester and make low speed rotation, low-pressure steam is regulated control inputs by the steam dispenser;
Described mud machine processed: drive by speed reduction gearing the pushing spiral that is contained in casing and make low speed rotation, be provided with mud plate processed in casing;
Described rotary drum drier: be single drum drier, subtract variable speed drive driving rotary drum and do to slowly run, saturated vapor is regulated heating drum body in the control inputs rotary drum by the steam dispenser;
Described diaphragm disintegrating machine: by speed reduction gearing drive shaft fast rotational, several handles crack cutter and are evenly distributed on it, and the end of casing is provided with the slag charge passage;
Described screening machine: be multiple field vibration rotary strainer, requirement that can the different purposes of powder complete in purple potato slaking arranges the order number of screen cloth;
Described packing machine: be general electronic scale weighing, sack closer envelope, sealing.
The beneficial effects of the utility model are: can be in the situation that do not use any chemical synthesis agent, safety and sanitation, the serialization scale produce the full powder of stay-in-grade purple potato slaking, the rehydration performance of its product is good, and can keep more nutritional labeling in product, make its local flavor and mouthfeel more near new light violet potato, and equipment configuration economical rationality, operational reliability is high, maintenance cost is low, and automaticity is high.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the schematic diagram of the full powder production line of a kind of purple potato slaking of the utility model.
In Fig. 1: 1, remove the spiral elevator of native stone, 2, eddy flow de-stone cleaning machine, 3, the cage cleaning machine, 4, spiral elevator, 5, weighing instrument, 6, revolving steamy peeling machine, 7, brush skin cleaning machine, 8, quality inspection conveyer, 9, slicer, 10, spray cleans spiral elevator, 11, blanching machine, 12, cooler, 13, precooker, 14, mud machine processed, 15, delivery pump, 16, rotary drum drier, 17, diaphragm disintegrating machine, 18, screening machine, 19, packing machine.
The specific embodiment
Embodiment 1 Figure 1 shows that the schematic diagram of the full powder production line of a kind of purple potato slaking of the utility model, and the situation of the full powder production line of a kind of purple potato slaking when carrying out the full powder of the purple potato slaking of serialization large-scale production is as follows:
Select the purple potato of operation by after going to the spiral elevator of native stone (1) limit elevator, limit to consider the native stone of leakage part by raw material, enter in the eddy flow de-stone cleaning machine (2) of matting: horizontal loops stable in cyclone separator is in the rotating water flow field, potato piece in purple potato raw material is realized separating fast with silt, stone, and discharges from outlet separately respectively; The machine with and subsequent cage cleaning machine water, supplied with by the plumbing circulatory system of configuration, draining can recycle after processing.
Purple potato after swirl washing directly enters by speed reduction gearing and drives in the cage cleaning machine (3) of rotation: owing to being provided with the guiding spiral in mouse cage, purple potato limit in mouse cage travels forward, and ceaselessly stirs, shifts one's position in limit; Under the effect of shower water and the mutual friction of potato interblock phase, further remove the silt on purple potato surface clean.
Purple potato after twice are cleaned is delivered to boiling peeling operation by spiral elevator (4): purple potato falls in revolving steamy peeling machine (6) pressurized tank after weighing instrument (5) quantitative weighing, after closing cover, speed reduction gearing driving pressure tank is around its trunnion axis low speed rotation, and middle pressure steam is regulated control inputs or discharge pressure tank by the steam dispenser.Purple potato in the middle pressure steam field, is discharged after fast the steaming in short-term,, due to the effect of fast decompression, makes the epidermis of the slaking explosion of purple potato, and with body, separates.
Purple potato after steam peeling is conveyed in brush skin cleaning machine (7) by spiral elevator (4): the pushing spiral by centre promotes reach, and ceaselessly stir and shift one's position, and accept several rotating brushes that cloth is listed in the circumferential location of going to the bottom and scrub, brush away the potato skin and by shower water, rinsed well.
Purple potato after the steam peeling operation directly enters on the quality inspection conveyer (8) of middle quality inspection operation: the speed reduction gearing of quality inspection conveyer (8) is driving the roller band carrier low-speed running, purple potato slowly moves forward with conveyer belt thereon,, by reviewer's hand test and finishing, reject in purple potato the due to illness part such as the underproof rotten part such as evil, insect pest and rhizome, eye, scurf.
Purple potato through middle quality inspection operation is conveyed in the slicer (9) of slicing process by spiral elevator (4): drive the atwirl rotor of purple potato and driven by speed reduction gearing, under the effect of centrifugal force, purple potato flies to fixing cutting knife along the arc of spiral case, be cut into outside the section effusion machine of specific thickness by it, the thickness of section can be by the curve controlled adjustment of spiral case.
purple sweet potato chips after slicing process is by spiral elevator (10) the limit elevator with the spray cleaning function, the limit spray cleans the free starch of purple potato slice surface, and it is sent in blanching operation blanching machine (11): drive by speed reduction gearing the pushing spiral that is contained in horizontal long tubular blanching machine and make low speed rotation, blanching water water temperature, water level is by its EGR control and regulation, purple potato section drops into blanching in hot water, not only can destroy catalase and peroxidase in purple potato, prevent the brown stain of purple potato section, and be conducive to the starch gel gel, the Cell protection film, and changed iuntercellular power, make between the purple potato cell after boiling more easily separated.
Purple potato section after the blanching operation directly enters in the cooler (12) of refrigerating work procedure: the agent structure of cooler (12) is identical with blanching machine (11), and different is working media, and the working media of this machine is cold water.Purple potato section with after the cooling blanching of cold water, can suitably increase the elasticity of purple potato cell membrane, and further free starch be cleaned and removes, to reduce the viscosity of the purple mashed potatoes of making thereafter.
The surface water of purple potato section is got rid of in purple potato section after refrigerating work procedure by spiral elevator (4) the limit elevator with filter, drain function, limit, and it is sent in the precooker (13) of cooking process: drive by speed reduction gearing the pusher double helix that is contained in horizontal long tubular digester and make low speed rotation, low-pressure steam is regulated control inputs by the steam dispenser, purple potato section slowly reach in the atmospheric steam field, fully boiling, evenly slaking.
Purple potato slaking section after cooking process directly enters in the mud machine processed (14) of bricklayer’s's order processed: drive by speed reduction gearing the pushing spiral that is contained in casing and make low speed rotation, purple potato section after the boiling slaking is forced through mud plate processed, and it is closed, disintegrates into purple mashed potatoes by sliced stirring.
Delivery pump (15) is sent into purple mashed potatoes on the rotary drum drier (16) that dehydrates operation: rotary drum drier (16) is single drum drier, subtracting variable speed drive driving rotary drum does to slowly run, saturated vapor is regulated heating drum body in the control inputs rotary drum by the steam dispenser, purple mashed potatoes are applied to drum surface by the dressing spiral with its even cloth, after conduction is heated, is dehydrated, form the purple potato slaking diaphragm of large, scrape by the scraper shovel the lower machine of peeling off again, and it is carried out elementary broken.
Completing the purple potato slaking diaphragm that dehydrates operation is sent in the diaphragm disintegrating machine (17) of broken process by spiral elevator defeated (4): by speed reduction gearing drive shaft fast rotational, being uniformly distributed thereon several handles cracks blade purple potato slaking diaphragm appropriateness is impacted, cracks, make it disintegrate into the full powder powder of purple potato slaking, the powder that meets granularity requirements flies ease and passes sieve aperture; In raw material contained humidity, adhesive and stone roller piece be by the controlled discharge of slag charge passage that is located at the casing end.
Completing the full powder powder of purple potato slaking of broken process is sent in the screening machine (18) of screening operation by spiral elevator defeated (4): screening machine (18) is multiple field vibration rotary strainer, can be complete according to purple potato slaking the requirement of the different purposes of powder the order number of screen cloth is set, the full powder of purple potato slaking is carried out sieve classification.
Completing the full powder of purple potato slaking of screening operation is sent in packing machine (19) feed bin of packaging process by spiral elevator defeated (4): packing machine (19) is general electronic scale weighing, sack closer envelope, sealing.
This production line can, by the programmable logic controller (PLC) technology (PLC) that configures, be realized induction monitor and automation control system management.
The full powder production line of a kind of purple potato slaking of the utility model, can be in the situation that do not use any chemical synthesis agent, safety and sanitation, the serialization scale produce the full powder of stay-in-grade purple potato slaking, the rehydration performance of its product is good, and can keep more nutritional labeling in product, makes its local flavor and mouthfeel more near new light violet potato, and equipment configuration economical rationality, operational reliability is high, and maintenance cost is low, and automaticity is high.
Claims (2)
1. full powder production line of purple potato slaking, mainly by eddy flow de-stone cleaning machine, cage cleaning machine, weighing instrument, revolving steamy peeling machine, brush skin cleaning machine, quality inspection conveyer, slicer, blanching machine, cooler, precooker, mud machine processed, rotary drum drier, diaphragm disintegrating machine, screening machine, packing machine, formed, it is characterized in that: be furnished with conveyer or pump between its various device, but connect into the production line of a complete continuous operations.
2. the full powder production line of a kind of purple potato slaking according to claim 1 is characterized in that:
Described spiral-flow type de-stone cleaning machine: drive the vertical stirring axle rotation by the fixing speed reduction gearing that is arranged on the cyclone separator upper surface, the machine and subsequent cage cleaning machine water, supplied with by the plumbing circulatory system of configuration;
Described cage cleaning machine: driven the horizontal mouse cage rotation that purple potato is housed by speed reduction gearing, be provided with the guiding spiral in mouse cage;
Described weighing instrument, revolving steamy peeling machine: weighing instrument be arranged on the revolving steamy peeling machine frame above, revolving steamy peeling machine is mainly by frame, steam dispenser, speed reduction gearing and pressurized tank and electric control gear and gas control installation composition, speed reduction gearing driving pressure tank is around its trunnion axis low speed rotation, and middle pressure steam is regulated control inputs or discharge pressure tank by the steam dispenser;
Described brush skin cleaning machine: driven the pushing spiral low speed rotation that is arranged in the cylindrical casing body by speed reduction gearing, separately by speed reduction gearing, driving several oval roll forming brush roll fast rotational, on casing top, be provided with the shower water pipeline;
Described quality inspection conveyer: be the roller band carrier of speed reduction gearing driving;
Described slicer: driven rotor fast rotational in spiral case that purple potato is housed by speed reduction gearing, what cutting edge was fixing is arranged on body, and the curve housing of spiral case is provided with adjusting device;
Described blanching machine: drive by speed reduction gearing the pushing spiral that is contained in horizontal long tubular blanching machine and make low speed rotation, blanching water water temperature, water level are by its EGR control and regulation;
Described cooler: its agent structure is identical with blanching machine;
Described precooker: drive by speed reduction gearing the pusher double helix that is contained in horizontal long tubular digester and make low speed rotation, low-pressure steam is regulated control inputs by the steam dispenser;
Described mud machine processed: drive by speed reduction gearing the pushing spiral that is contained in casing and make low speed rotation, be provided with mud plate processed in casing;
Described rotary drum drier: be single drum drier, subtract variable speed drive driving rotary drum and do to slowly run, saturated vapor is regulated heating drum body in the control inputs rotary drum by the steam dispenser;
Described diaphragm disintegrating machine: by speed reduction gearing drive shaft fast rotational, several handles crack blade and are evenly distributed on it, and the end of casing is provided with the slag charge passage;
Described screening machine: be multiple field vibration rotary strainer, requirement that can the different purposes of powder complete in purple potato slaking arranges the order number of screen cloth;
Described packing machine: be general electronic scale weighing, sack closer envelope, sealing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201431104U CN203279798U (en) | 2013-03-25 | 2013-03-25 | Purple sweet potato ripening whole powder production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201431104U CN203279798U (en) | 2013-03-25 | 2013-03-25 | Purple sweet potato ripening whole powder production line |
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| CN203279798U true CN203279798U (en) | 2013-11-13 |
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| CN2013201431104U Expired - Lifetime CN203279798U (en) | 2013-03-25 | 2013-03-25 | Purple sweet potato ripening whole powder production line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103815318A (en) * | 2014-03-17 | 2014-05-28 | 王丽 | Equipment for preparing potato pieces |
| CN103876072A (en) * | 2014-04-10 | 2014-06-25 | 中国包装和食品机械有限公司 | Complete equipment for producing whole powder of tubers |
| CN104026427A (en) * | 2014-06-25 | 2014-09-10 | 四川光友薯业有限公司 | Processing method of purple sweet potato sauce |
| CN104068361A (en) * | 2013-03-25 | 2014-10-01 | 东台市食品机械厂有限公司 | Purple sweet potato cooked whole flour production line |
| CN104273472A (en) * | 2014-09-11 | 2015-01-14 | 杨士欣 | Production method of potato whole flour and special equipment |
| CN106174663A (en) * | 2016-06-28 | 2016-12-07 | 河南天豫薯业股份有限公司 | Sweet potato whole powder mechanized production system and production method thereof |
| CN106616912A (en) * | 2016-10-11 | 2017-05-10 | 安庆万草千木农业科技有限公司 | System for producing sweet potato powder |
-
2013
- 2013-03-25 CN CN2013201431104U patent/CN203279798U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104068361A (en) * | 2013-03-25 | 2014-10-01 | 东台市食品机械厂有限公司 | Purple sweet potato cooked whole flour production line |
| CN103815318A (en) * | 2014-03-17 | 2014-05-28 | 王丽 | Equipment for preparing potato pieces |
| CN103876072A (en) * | 2014-04-10 | 2014-06-25 | 中国包装和食品机械有限公司 | Complete equipment for producing whole powder of tubers |
| CN103876072B (en) * | 2014-04-10 | 2016-03-30 | 中国包装和食品机械有限公司 | The full powder of one potato seed class is produced into complete equipment |
| CN104026427A (en) * | 2014-06-25 | 2014-09-10 | 四川光友薯业有限公司 | Processing method of purple sweet potato sauce |
| CN104273472A (en) * | 2014-09-11 | 2015-01-14 | 杨士欣 | Production method of potato whole flour and special equipment |
| CN106174663A (en) * | 2016-06-28 | 2016-12-07 | 河南天豫薯业股份有限公司 | Sweet potato whole powder mechanized production system and production method thereof |
| CN106174663B (en) * | 2016-06-28 | 2018-07-31 | 重庆大学 | Sweet potato whole powder mechanized production system and its production method |
| CN106616912A (en) * | 2016-10-11 | 2017-05-10 | 安庆万草千木农业科技有限公司 | System for producing sweet potato powder |
| CN106616912B (en) * | 2016-10-11 | 2020-06-23 | 岳西神农氏农业科技有限公司 | System for be used for producing sweet potato powder |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131113 |