Two jars of dense-phase pneumatic conveying devices
Technical field
The utility model relates to a kind of two jars of dense-phase pneumatic conveying devices, specifically is used for the conveying of the dryness material of powder and fine particulate, belongs to mechanical equipment technical field.
Background technology
Dense pneumatic conveying device is the widely used sand delivery system of present domestic-developed.Carry at the sand of the dried fresh sand of resin sand, sodium silicate sand and other technological requirements and to produce, adopt the very environmental protection of Pneumatic conveyer of highly dense phase, material moves in airtight container and management fully.It has the advantages that fed distance is long, vertical dimension is big, transport loss is little.Another characteristics of dense pneumatic conveying device are that environmental pollution is little, and sand grains and dust decompose sand storage by dirt collector, have reduced the process of intermediate link.On large-scale foundry production line, the traffic capacity that improves sand is the big capacity dense-phase pneumatic conveying device inevitable outcome of exploitation, also is the technological breakthrough that domestic development strength is carried equipment, has good development tendency and market outlook.Because the influence of traffic capacity finite sum manufacturing technology, strength is carried the conveying that only limits to powder.In the resin sand foundry technique, high to the conveying requirement of reclaimed sand or fresh sand, general Pneumatic conveyer can not satisfy it and carry requirement.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned weak point, thereby a kind of two jars of dense-phase pneumatic conveying devices are provided, and is reliable and stable, capacity rating is high, result of use good.
The technical scheme that provides according to the utility model, two jars of dense-phase pneumatic conveying devices comprise two material pots that are connected on the threeway conveying pipeline discharging opening, it is characterized in that: material pot comprises tank body, and the tank body upper end connects unidirectional feed pipe by upper flange, and the tank body lower end connects discharge nozzle by lower flange.Described tank body side connects air inlet and exhaust valve by the intake and exhaust valve seat.Unidirectional feed pipe upper end is cylinder fixedly, and the piston rod of cylinder is by the upper conical spool up-and-down movement of pipe link drive lower end, and unidirectional feed pipe side connects telescopic pipe by the inlet point flange.The interior fixedly lower spring cup of discharge nozzle is installed rubber air spring on the lower spring cup, the rubber air spring upper end connects upper spring seat, and the upper spring seat upper end connects the inferior pyramidal valve, and rubber air spring can drive inferior pyramidal valve up-and-down movement.
Further, the tank body side is provided with level-sensing device.The tank body side is provided with pressure relay.The inlet point flange is provided with Pneumatic butterfly valve.Be provided with first seal ring between unidirectional feed pipe and the upper conical spool, first seal ring is close on the unidirectional feed pipe madial wall.The discharge nozzle side connects the discharging flange.The lower spring cup lower end is provided with gas port.The discharge nozzle side is provided with access door.Be provided with second seal ring between lower flange and the inferior pyramidal valve, second seal ring is close on the lower flange madial wall.Connect a plurality of supporting legs on the tank wall.
Compared with the prior art the utility model has the following advantages: the utility model is simple, compact and reasonable for structure; Reliable and stable, the production efficiency height, result of use is good; It is little, convenient for installation and maintenance to take up an area of size; Material can be carried continuously.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the material pot cross-sectional view.
Description of reference numerals: 1-threeway conveying pipeline, the 2-material pot, the 3-telescopic pipe, 4-inlet point flange, the 5-cylinder, the 6-pipe link, the upper conical spool of 7-, the unidirectional feed pipe of 8-, the 9-upper flange, 10-intake and exhaust valve seat, the 11-air inlet and exhaust valve, 12-inferior pyramidal valve, the 13-lower flange, the 14-discharge nozzle, 15-discharging flange, the 16-gas port, the 17-upper spring seat, the 18-supporting leg, the 19-rubber air spring, the 20-access door, the 21-lower spring cup, the 22-Pneumatic butterfly valve, the 23-level-sensing device, the 24-pressure relay, the 25-tank body, 26-first seal ring, 27-second seal ring.
The specific embodiment
Embodiment during following the utility model is incited somebody to action by reference to the accompanying drawings is further described:
Shown in Fig. 1 ~ 2, the utility model mainly comprises two material pots 2 that are connected on threeway conveying pipeline 1 discharging opening.Material pot 2 comprises tank body 25, and tank body 25 upper ends connect unidirectional feed pipe 8 by upper flange 9, and tank body 25 lower ends connect discharge nozzle 14 by lower flange 13.Described tank body 25 sides connect air inlet and exhaust valve 11 by intake and exhaust valve seat 10, are mainly used in the exhaust of pressurized air air inlet and residual air.Described tank body 25 sides are provided with level-sensing device 23 and pressure relay 24, and level-sensing device 23 is for detection of the height of materials in the tank body 25, and pressure relay 24 is for detection of the pressure condition in the tank body 25.
Unidirectional feed pipe 8 upper ends are cylinder 5 fixedly, and the piston rod of cylinder 5 drives upper conical spool 7 up-and-down movements of lower end by pipe link 6, feeds in raw material in tank body 25 thereby open or close unidirectional feed pipe 8.Described unidirectional feed pipe 8 sides connect telescopic pipe 3 by inlet point flange 4, and inlet point flange 4 is provided with Pneumatic butterfly valve 22.
Being provided with first seal ring, 26, the first seal rings 26 between described unidirectional feed pipe 8 and the upper conical spool 7 is close on unidirectional feed pipe 8 madial walls.
Discharge nozzle 14 interior fixedly lower spring cups 21, rubber air spring 19 is installed on the lower spring cup 21, rubber air spring 19 upper ends connect upper spring seat 17, upper spring seat 17 upper ends connect inferior pyramidal valve 12, rubber air spring 19 can drive inferior pyramidal valve 12 up-and-down movements, reaches the purpose of opening or closing tank body 25.Described discharge nozzle 14 sides connect discharging flange 15, by 15 dischargings of discharging flange.Described lower spring cup 21 lower ends are provided with gas port 16.
Described discharge nozzle 14 sides are provided with access door 20, can overhaul the rubber air spring 19 of discharge nozzle 14 inside by access door 20.
Being provided with second seal ring, 27, the second seal rings 27 between described lower flange 13 and the inferior pyramidal valve 12 is close on lower flange 13 madial walls.
Connect a plurality of supporting legs 18 on described tank body 25 sidewalls, support tank body 25 by supporting leg 18.
Principle of work of the present utility model is: during work, level-sensing device 23 detects material in the material pot 2, and the upper conical spool 7 of cylinder 5 controls is opened, and material enters in two material pots 2 by threeway conveying pipeline 1.Along with material increases, the air in the tank body 25 is discharged by air inlet and exhaust valve 11.When material reached level-sensing device 23 detection height, Pneumatic butterfly valve 22 and upper conical valve 7 were closed, and air inlet and exhaust valve 11 is converted to the air inlet state, and inferior pyramidal valve 12 is opened subsequently, and material is carried to feed point under compressed-air actuated effect.
Pressurized air enters tank body 25 from air inlet and exhaust valve 11.According to the transporting resistance of material, pressurized air reaches required pressure in tank body 25.Under the effect of constant air pressure, the material in the tank body 25 is transported to the emptying point through delivery duct.
Material reduces in tank body 25, and when level-sensing device 23 was got back to no material state, air inlet and exhaust valve 11 was closed, and utilizes the residual air in the tank body 25 to continue the transmission clout.When pressure reduces, during pressure relay 24 decompressions, air inlet and exhaust valve 11 is converted to exhaust condition, residual air in the tank body 25 is discharged through air inlet and exhaust valve 11, through time-delay, Pneumatic butterfly valve 22 and upper conical valve 7 are opened heavily again, gas port 16 ventilations, to virgin state, process of transmitting enters next new circulation with inferior pyramidal valve 7 tops.
In order to prevent to work because of level-sensing device 23 and the pressure relay 24 malfunctioning tank bodies 25 that cause, generally should control to replace level-sensing device 23 and pressure relay 24 to finish corresponding action in the automatically controlled program time of setting up.
Signaling to tank body 25 when material in the feed bin in emptying point reaches the detection height of high charge level meter stops to carry; Otherwise, when material in the feed bin in emptying point drops to the detection height of low level-sensing device, signal to tank body 25 and carry.