CN103144967A - Dual-tank dense-phase pneumatic conveying device - Google Patents

Dual-tank dense-phase pneumatic conveying device Download PDF

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Publication number
CN103144967A
CN103144967A CN2013101012849A CN201310101284A CN103144967A CN 103144967 A CN103144967 A CN 103144967A CN 2013101012849 A CN2013101012849 A CN 2013101012849A CN 201310101284 A CN201310101284 A CN 201310101284A CN 103144967 A CN103144967 A CN 103144967A
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conveying device
tank
tank body
pneumatic conveying
dense
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CN2013101012849A
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CN103144967B (en
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朱旭东
羊艳丽
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Wuxi Xinan Foundry Machinery Co Ltd
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Wuxi Xinan Foundry Machinery Co Ltd
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Abstract

The invention relates to a dual-tank dense-phase pneumatic conveying device, which is particularly used for conveying powder and dry materials in the forms of fine particles, and belongs to the technical field of machinery equipment. The dual-tank dense-phase pneumatic conveying device comprises a tank body, wherein the upper end of the tank body is connected with a single-direction feeding tube through an upper flange; the lower end of the tank body is connected with a discharging tube through a lower flange; the side face of the tank body is connected with a suction and exhaust valve through a suction and exhaust valve seat; an air cylinder is fixed at the upper end of the single-direction feeding tube; a piston rod of the air cylinder is used for driving an upper conical valve core at the lower end to move up and down through a connecting rod; the side face of the single-direction feeding tube is connected with a telescopic tube through a feeding hole flange; a spring base is fixed in the discharging tube; a rubber air spring is arranged on the lower spring base; the upper end of the rubber air spring is connected with an upper spring base; the upper end of the upper spring base is connected with a lower conical valve; and the rubber air spring can be used for driving the lower conical valve to move up and down. The dual-tank dense-phase pneumatic conveying device has the advantages of simple, compact and reasonable structure, stability, reliability, high production efficiency, good use effect, small floor area, convenience in installing and maintaining, and continuous conveying of materials.

Description

Two tank dense-phase pneumatic conveying devices
Technical field
The present invention relates to a kind of pair of tank dense-phase pneumatic conveying device, specifically be used for the conveying of the dryness material of powder and fine particulate, belong to mechanical equipment technical field.
Background technology
Dense pneumatic conveying device is the widely used sand delivery system of present domestic-developed.Carry at the sand of the dried fresh sand of resin sand, sodium silicate sand and other technological requirements and produce, adopt the very environmental protection of Pneumatic conveyer of highly dense phase, material moves in airtight container and management fully.It has the advantages that fed distance is long, vertical dimension is large, transport loss is little.Another characteristics of dense pneumatic conveying device are that environmental pollution is little, and sand grains and dust decompose sand storage by dirt collector, have reduced the process of intermediate link.On large-scale foundry production line, the traffic capacity that improves sand is the large capacity dense-phase pneumatic conveying device inevitable outcome of exploitation, is also the technological breakthrough that the domestic development strength is carried equipment, has good development tendency and market outlook.Due to the impact of traffic capacity finite sum manufacturing technology, strength is carried the conveying that only limits to powder.In the Reform of Resin Sand Casting fabrication technique, the conveying of reclaimed sand or fresh sand is required high, general Pneumatic conveyer can not satisfy it and carry requirement.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, thereby a kind of pair of tank dense-phase pneumatic conveying device is provided, reliable and stable, capacity rating is high, result of use good.
According to technical scheme provided by the invention, two tank dense-phase pneumatic conveying devices comprise two material pots that are connected on threeway conveying pipeline discharging opening, it is characterized in that: material pot comprises tank body, and the tank body upper end connects unidirectional feed pipe by upper flange, and the tank body lower end connects discharge nozzle by lower flange.Described tank body side connects air inlet and exhaust valve by the intake and exhaust valve seat.Unidirectional feed pipe upper end is cylinder fixedly, and the piston rod of cylinder drives the upper conical spool up-and-down movement of lower end by pipe link, and unidirectional feed pipe side connects telescopic pipe by feed opening flange.The interior fixedly lower spring cup of discharge nozzle is installed rubber air spring on lower spring cup, rubber air spring upper end connection upper spring seat, and upper spring seat upper end connection inferior pyramidal valve, rubber air spring can drive inferior pyramidal valve up-and-down movement.
Further, the tank body side is provided with level-sensing device.The tank body side is provided with pressure relay.Feed opening flange is provided with Pneumatic butterfly valve.Be provided with the first seal ring between unidirectional feed pipe and upper conical spool, the first seal ring is close on unidirectional feed pipe madial wall.The discharge nozzle side connects the discharging flange.The lower spring cup lower end is provided with gas port.The discharge nozzle side is provided with access door.Be provided with the second seal ring between lower flange and inferior pyramidal valve, the second seal ring is close on the lower flange madial wall.Connect a plurality of supporting legs on tank wall.
Compared with the prior art the present invention has the following advantages: the present invention is simple, compact and reasonable for structure; Reliable and stable, production efficiency is high, and result of use is good; Take up an area size little, convenient for installation and maintenance; Material can be carried continuously.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the material pot cross-sectional view.
description of reference numerals: 1-threeway conveying pipeline, the 2-material pot, the 3-telescopic pipe, the 4-feed opening flange, the 5-cylinder, the 6-pipe link, the upper conical spool of 7-, the unidirectional feed pipe of 8-, the 9-upper flange, 10-intake and exhaust valve seat, the 11-air inlet and exhaust valve, 12-inferior pyramidal valve, the 13-lower flange, the 14-discharge nozzle, 15-discharging flange, the 16-gas port, the 17-upper spring seat, the 18-supporting leg, the 19-rubber air spring, the 20-access door, the 21-lower spring cup, the 22-Pneumatic butterfly valve, the 23-level-sensing device, the 24-pressure relay, the 25-tank body, 26-the first seal ring, 27-the second seal ring.
The specific embodiment
Following the present invention is further described in connection with the embodiment in accompanying drawing:
As shown in Fig. 1 ~ 2, the present invention mainly comprises two material pots 2 that are connected on threeway conveying pipeline 1 discharging opening.Material pot 2 comprises tank body 25, and tank body 25 upper ends connect unidirectional feed pipes 8 by upper flange 9, and tank body 25 lower ends connect discharge nozzles 14 by lower flange 13.Described tank body 25 sides connect air inlet and exhaust valve 11 by intake and exhaust valve seat 10, are mainly used in the exhaust of pressurized air air inlet and residual air.Described tank body 25 sides are provided with level-sensing device 23 and pressure relay 24, and level-sensing device 23 is for detection of the height of materials in tank body 25, and pressure relay 24 is for detection of the pressure condition in tank body 25.
Unidirectional feed pipe 8 upper ends are cylinder 5 fixedly, and the piston rod of cylinder 5 drives upper conical spool 7 up-and-down movements of lower end by pipe link 6, feeds in raw material to tank body 25 is interior thereby open or close unidirectional feed pipe 8.Described unidirectional feed pipe 8 sides connect telescopic pipe 3 by feed opening flange 4, and feed opening flange 4 is provided with Pneumatic butterfly valve 22.
Being provided with the first seal ring 26, the first seal rings 26 between described unidirectional feed pipe 8 and upper conical spool 7 is close on unidirectional feed pipe 8 madial walls.
The interior fixedly lower spring cup 21 of discharge nozzle 14, rubber air spring 19 is installed on lower spring cup 21, rubber air spring 19 upper ends connect upper spring seat 17, upper spring seat 17 upper ends connect inferior pyramidal valve 12, rubber air spring 19 can drive inferior pyramidal valve 12 up-and-down movements, reaches the purpose of opening or closing tank body 25.Described discharge nozzle 14 sides connect discharging flange 15, by 15 dischargings of discharging flange.Described lower spring cup 21 lower ends are provided with gas port 16.
Described discharge nozzle 14 sides are provided with access door 20, can overhaul the rubber air spring 19 of discharge nozzle 14 inside by access door 20.
Being provided with the second seal ring 27, the second seal rings 27 between described lower flange 13 and inferior pyramidal valve 12 is close on lower flange 13 madial walls.
Connect a plurality of supporting legs 18 on described tank body 25 sidewalls, support tank body 25 by supporting leg 18.
Principle of work of the present invention is: during work, level-sensing device 23 detects material in material pot 2, and cylinder 5 is controlled upper conical spool 7 and opened, and material enters in two material pots 2 by threeway conveying pipeline 1.Along with material increases, the air in tank body 25 is discharged by air inlet and exhaust valve 11.When material reached level-sensing device 23 detection height, Pneumatic butterfly valve 22 and upper conical valve 7 were closed, and air inlet and exhaust valve 11 is converted to air-suction state, and inferior pyramidal valve 12 is opened subsequently, and material is carried to feed point under compressed-air actuated effect.
Pressurized air enters tank body 25 from air inlet and exhaust valve 11.According to the transporting resistance of material, pressurized air reaches required pressure in tank body 25.Under the effect of constant air pressure, the material in tank body 25 is transported to the emptying point through delivery duct.
Material reduces in tank body 25, and when level-sensing device 23 was got back to without the material state, air inlet and exhaust valve 11 was closed, and utilizes the residual air in tank body 25 to continue to send clout.Work as pressure decreased, during pressure relay 24 decompression, air inlet and exhaust valve 11 is converted to exhaust condition, residual air in tank body 25 is discharged through air inlet and exhaust valve 11, through time-delay, Pneumatic butterfly valve 22 and upper conical valve 7 are opened heavily again, gas port 16 ventilations, inferior pyramidal valve 7 is pushed up virgin state, and process of transmitting enters next new circulation.
In order to prevent to work because of level-sensing device 23 and the malfunctioning tank body 25 that causes of pressure relay 24, generally should control to replace level-sensing device 23 and pressure relay 24 to complete corresponding action in automatically controlled program the time of setting up.
Signaling to tank body 25 when material in the feed bin in emptying point reaches the detection height of high charge level meter stops carrying; Otherwise, signal to tank body 25 and carry when material in the feed bin in emptying point drop to the detection height of low level-sensing device.

Claims (10)

1. two tank dense-phase pneumatic conveying device, comprise two material pots (2) that are connected on threeway conveying pipeline (1) discharging opening, it is characterized in that: material pot (2) comprises tank body (25), tank body (25) upper end connects unidirectional feed pipe (8) by upper flange (9), and tank body (25) lower end connects discharge nozzle (14) by lower flange (13); Described tank body (25) side connects air inlet and exhaust valve (11) by intake and exhaust valve seat (10); Unidirectional feed pipe (8) upper end is cylinder (5) fixedly, the piston rod of cylinder (5) drives upper conical spool (7) up-and-down movement of lower end by pipe link (6), unidirectional feed pipe (8) side connects telescopic pipe (3) by feed opening flange (4); The interior fixedly lower spring cup (21) of discharge nozzle (14), the upper rubber air spring (19) of installing of lower spring cup (21), rubber air spring (19) upper end connects upper spring seat (17), upper spring seat (17) upper end connects inferior pyramidal valve (12), and rubber air spring (19) can drive inferior pyramidal valve (12) up-and-down movement.
2. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device is characterized in that: described tank body (25) side is provided with level-sensing device (23).
3. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device is characterized in that: described tank body (25) side is provided with pressure relay (24).
4. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device, it is characterized in that: described feed opening flange (4) is provided with Pneumatic butterfly valve (22).
5. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device, it is characterized in that: be provided with the first seal ring (26) between described unidirectional feed pipe (8) and upper conical spool (7), the first seal ring (26) is close on unidirectional feed pipe (8) madial wall.
6. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device, is characterized in that: described discharge nozzle (14) side connection discharging flange (15).
7. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device is characterized in that: described lower spring cup (21) lower end is provided with gas port (16).
8. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device is characterized in that: described discharge nozzle (14) side is provided with access door (20).
9. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device, it is characterized in that: be provided with the second seal ring (27) between described lower flange (13) and inferior pyramidal valve (12), the second seal ring (27) is close on lower flange (13) madial wall.
10. as claimed in claim 1 pair of tank dense-phase pneumatic conveying device, is characterized in that: connect a plurality of supporting legs (18) on described tank body (25) sidewall.
CN201310101284.9A 2013-03-26 2013-03-26 Two tank dense-phase pneumatic conveying device Active CN103144967B (en)

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CN201310101284.9A CN103144967B (en) 2013-03-26 2013-03-26 Two tank dense-phase pneumatic conveying device

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Application Number Priority Date Filing Date Title
CN201310101284.9A CN103144967B (en) 2013-03-26 2013-03-26 Two tank dense-phase pneumatic conveying device

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CN103144967B CN103144967B (en) 2015-08-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106769188B (en) * 2016-12-28 2018-07-06 江门市种业有限公司 A kind of Soil K+adsorption rapid sampling attachment
CN110449084A (en) * 2019-08-09 2019-11-15 宝鸡石油机械有限责任公司 A kind of heavy powder auxiliary feeding device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3858943A (en) * 1972-03-16 1975-01-07 Miag Muehlenbau & Ind Gmbh Apparatus for the production and pneumatic conveying of a continual flow of portions of loose material
GB2091671A (en) * 1981-01-23 1982-08-04 Conair Vacuum loader
CN201154853Y (en) * 2007-12-28 2008-11-26 河南中孚实业股份有限公司 Sending pot of ash- conveying system
CN201517615U (en) * 2009-07-23 2010-06-30 广州广一泵业有限公司 Buffering type hydraulic mud valve
CN101962125A (en) * 2010-11-04 2011-02-02 南京顺风气力输送系统有限公司 Positive and negative pressure integrated storehouse pump
CN203143699U (en) * 2013-03-26 2013-08-21 无锡锡南铸造机械有限公司 Double-pot dense-phase pneumatic conveyor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3858943A (en) * 1972-03-16 1975-01-07 Miag Muehlenbau & Ind Gmbh Apparatus for the production and pneumatic conveying of a continual flow of portions of loose material
GB2091671A (en) * 1981-01-23 1982-08-04 Conair Vacuum loader
CN201154853Y (en) * 2007-12-28 2008-11-26 河南中孚实业股份有限公司 Sending pot of ash- conveying system
CN201517615U (en) * 2009-07-23 2010-06-30 广州广一泵业有限公司 Buffering type hydraulic mud valve
CN101962125A (en) * 2010-11-04 2011-02-02 南京顺风气力输送系统有限公司 Positive and negative pressure integrated storehouse pump
CN203143699U (en) * 2013-03-26 2013-08-21 无锡锡南铸造机械有限公司 Double-pot dense-phase pneumatic conveyor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106769188B (en) * 2016-12-28 2018-07-06 江门市种业有限公司 A kind of Soil K+adsorption rapid sampling attachment
CN110449084A (en) * 2019-08-09 2019-11-15 宝鸡石油机械有限责任公司 A kind of heavy powder auxiliary feeding device

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Address after: 214142 Jiangsu province Wuxi New Area Shuofang Industrial Zone South Road No. 50-1

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