CN202807882U - Continuous dense phase positive pressure pneumatic transmission device - Google Patents

Continuous dense phase positive pressure pneumatic transmission device Download PDF

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Publication number
CN202807882U
CN202807882U CN 201220372377 CN201220372377U CN202807882U CN 202807882 U CN202807882 U CN 202807882U CN 201220372377 CN201220372377 CN 201220372377 CN 201220372377 U CN201220372377 U CN 201220372377U CN 202807882 U CN202807882 U CN 202807882U
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China
Prior art keywords
pneumatic
valve
batch
butterfly valve
pneumatic butterfly
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Expired - Lifetime
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CN 201220372377
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Chinese (zh)
Inventor
张华�
钟殷琦
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Jushi Group Co Ltd
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Jushi Group Co Ltd
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Priority to CN 201220372377 priority Critical patent/CN202807882U/en
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Abstract

The utility model discloses a continuous dense phase positive pressure pneumatic transmission device which comprises a dust collector, a storage bin, a storage bin outlet gate valve, an exhaust valve, a pneumatic transmission tank, a transmission pipeline, a storage bin pneumatic butterfly valve, a preparing storage tank, a storage tank pneumatic butterfly valve, a vent valve and a controller. The storage bin outlet gate valve is connected with the storage bin pneumatic butterfly valve mounted on the preparing storage tank. The exhaust valve is mounted between the preparing storage tank and the pneumatic transmission tank. The vent valve is mounted between the storage tank and the preparing storage tank. The controller is connected with the storage bin pneumatic butterfly, the storage tank pneumatic butterfly valve, the exhaust valve, the pneumatic transmission tank and the vent valve. The storage tank pneumatic butterfly valve is mounted at an outlet of the preparing storage tank connected with the pneumatic transmission tank. A storage tank sensor is mounted in the preparing storage tank, and a transmission tank sensor is mounted in the pneumatic transmission tank. The continuous dense phase positive pressure pneumatic transmission device is simple in structure, convenient to use, high in transmission capacity, transmission distance and efficiency, and low in maintenance cost.

Description

The close phase positive-pressure pneumatic of a kind of continous way load transfer device
Technical field
The utility model relates to the close phase positive-pressure pneumatic of a kind of continous way load transfer device, and the strength that is specially adapted to powder is carried.
Background technology
The strength of powder is carried because its good seal performance, dust pollution is few, and technology arrangement is very flexible, to the plurality of advantages such as the requirement in factory building, place is very low and be used in widely industrial a lot of link, but its shortcoming is exactly the conveying energy consumption height, and traffic capacity is limited.
According to the dense degree of particle in delivery duct, strength is carried and mainly can be divided into following 3 classes:
1. the dilute phase malleation is carried: solids content is lower than 1-10kg/m3, and operating gas velocity is higher, and (about 18~30m/s), fed distance is short, and traffic capacity is little, and delivery pressure is low, and it is larger to wear and tear, and energy consumption is also large, can realize continuous conveying;
2. close phase malleation is carried: solids content 10-30kg/m3 or solid-gas ratio are greater than 25 course of conveying, and operating gas velocity is lower, with higher air pressure force feed.Ready-made ripe equipment compartment pump, fed distance reaches more than the 500m, is fit to carry more at a distance, and delivery pressure is high, is intermittently to inflate the close mutually conveying of pot type;
3. negative pressure transportation: manifold pressure is lower than barometric pressure, the self-priming charging, but must be in discharging under the negative pressure, the distance that can carry is shorter, and the operation flow velocity is high, and pipe wear is serious, and wearing and tearing start a leak and can't discover.
The defective that prior art exists is: 1. pressurized air consumption is large, and energy consumption is higher; 2. close phase malleation carries traffic capacity large, step, and every tank need to consume a large amount of pressurized airs and clean pipeline, be continuous although the dilute phase malleation is carried, but ability is less, and distance is shorter.
The utility model content
Technical problem to be solved in the utility model is to overcome existing above-mentioned deficiency in the prior art, and the close phase positive-pressure pneumatic of a kind of continous way easy to use simple for structure load transfer device is provided.
The utility model solves the problems of the technologies described above the technical scheme that adopts and comprises: the close phase positive-pressure pneumatic of a kind of continous way load transfer device, comprise dust exhaustor, feed bin, the bin outlet gate valve, blow off valve, the pneumatic transporting tank sending, delivery duct, dust exhaustor is installed on the feed bin, bin outlet is equipped with the bin outlet gate valve, the pneumatic transporting tank sending is connected with delivery duct, it is characterized in that also being provided with the feed bin Pneumatic butterfly valve, the preparation batch can, the batch can Pneumatic butterfly valve, atmospheric valve and controller, the bin outlet gate valve is connected with the feed bin Pneumatic butterfly valve, the feed bin Pneumatic butterfly valve is installed on the preparation batch can, between preparation batch can and the pneumatic transporting tank sending blow off valve is installed, between feed bin and the preparation batch can atmospheric valve is installed, controller and feed bin Pneumatic butterfly valve, the batch can Pneumatic butterfly valve, blow off valve, the pneumatic transporting tank sending, atmospheric valve all connects, the outlet of preparation batch can is equipped with the batch can Pneumatic butterfly valve, and the preparation batch can is connected with the pneumatic transporting tank sending.
The utility model feed bin Pneumatic butterfly valve places under the bin outlet gate valve and prepares directly over the batch can, under the preparation batch can batch can Pneumatic butterfly valve is installed, so that the transmission of powder can only depend on gravity to finish between feed bin and the preparation batch can, convenient and saving equipment and transmission cost.
In the utility model preparation batch can the batch can sensor is installed, the transfer pot sensor is installed in the pneumatic transporting tank sending, controller all is connected with batch can sensor, transfer pot sensor.
The utility model is simple for structure easy to use, and traffic capacity is larger, and fed distance is far away, and transport efficiency is high, and the delivery of maintenance cost is low.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
The specific embodiment
Referring to Fig. 1, the close phase positive-pressure pneumatic of the utility model embodiment continous way load transfer device comprises dust exhaustor 1, feed bin 2, bin outlet gate valve 3, feed bin Pneumatic butterfly valve 4, preparation batch can 5, batch can Pneumatic butterfly valve 6, blow off valve 7, pneumatic transporting tank sending 8, delivery duct 9, atmospheric valve 10, batch can sensor, transfer pot sensor and controller.Dust exhaustor 1 is installed on the feed bin 2, and feed bin 2 outlets are equipped with-bin outlet gate valve 3, and bin outlet gate valve 3 is connected with feed bin Pneumatic butterfly valve 4, and feed bin Pneumatic butterfly valve 4 is installed on the preparation batch can 5; Between preparation batch can 5 and the pneumatic transporting tank sending 8 blow off valve 7 is installed, between feed bin 2 and the preparation batch can 5 atmospheric valve 10 is installed, in the preparation batch can 5 the batch can sensor is installed, the batch can sensor is used for detecting preparation batch can 5 interior powder filling amounts, the transfer pot sensor is installed in the pneumatic transporting tank sending 8, the transfer pot sensor is used for detecting pneumatic transporting tank sending 8 interior powder filling amounts, controller and feed bin Pneumatic butterfly valve 4, batch can Pneumatic butterfly valve 6, blow off valve 7, pneumatic transporting tank sending 8, atmospheric valve 10, the batch can sensor, the transfer pot sensor all connects, controller, the batch can sensor, the transfer pot sensor all can adopt existing techniques in realizing; 5 outlets of preparation batch can are equipped with batch can Pneumatic butterfly valve 6 and are connected with pneumatic transporting tank sending 8; Pneumatic transporting tank sending 8 is connected on the delivery duct 9, powder material can be delivered to named place of destination.
Working process is as follows:
At first be feed bin 2 chargings, 2 li of feed bins have after the material, bin outlet gate valve 3 is placed normally open, open feed bin Pneumatic butterfly valve 4 and batch can Pneumatic butterfly valve 6, open simultaneously atmospheric valve 10, powder material is then because Action of Gravity Field enters pneumatic transporting tank sending 8 by preparation batch can 5, after pneumatic transporting tank sending 8 interior material are full, close simultaneously batch can Pneumatic butterfly valve 6 and blow off valve 7, pneumatic transporting tank sending 8 is carried and is started afterwards.
In the process that pneumatic transporting tank sending 8 is being carried, then powder material continues to pack into preparation batch can 5 until material full (namely reaching the full settings of preparation batch can powder) is then closed feed bin Pneumatic butterfly valve 4 and atmospheric valve 10.
When the powder material in the pneumatic transporting tank sending 8 is less than the empty settings of pneumatic transporting tank sending when (namely being less than 10%), open blow off valve 7, make pneumatic transporting tank sending 8 and preparation batch can 5 internal pressure balances, then open batch can Pneumatic butterfly valve 6, preprepared powder material in the preparation batch can 5 is put into the pneumatic transporting tank sending, then close batch can Pneumatic butterfly valve 6 and blow off valve 7, pneumatic transporting tank sending 8 keeps feed status always in this process.
Preparation batch can 5 material empty (namely reaching the empty settings of preparation batch can powder) afterwards, are then opened atmospheric valve 10, a small amount of pressurized air in the preparation batch can 5 is discharged into 2 li of feed bins, and is discharged in the atmosphere by dust exhaustor 1; After atmospheric valve 10 is opened, delay time 3-5 second, then open feed bin Pneumatic butterfly valve 4, powder material is continued to be encased in the preparation batch can 5, until material is full in the tank body, then close feed bin Pneumatic butterfly valve 4 and atmospheric valve 10.
Get final product according to above-mentioned technological requirement circulation, the pneumatic transporting tank sending keeps feed status always.
Present embodiment is compared with background technology, has the following advantages:
1, close phase positive-pressure pneumatic is carried, and traffic capacity is larger, and fed distance is far away;
2, realize that the continous way pressurized seal carries, when so just having saved every tank and having finished to the pressurized air of the cleaning of tank body and pipeline, the reduction conveying energy consumption.
Present embodiment will be carried with close mutually malleation conveying organically to combine by special design continuously, improve transport efficiency, lower the energy consumption of unit operational throughput.
Present embodiment feed bin Pneumatic butterfly valve 4 upper ends can increase powder conveying equipment (such as conveyor screw etc.), and not necessarily will directly be installed under the feed bin 2.
Present embodiment feed bin Pneumatic butterfly valve 4 and batch can Pneumatic butterfly valve 6 can be substituted by other the valve that can seal.
More than be the implementation under the technical solutions of the utility model framework, simple deformation or the combination of every the utility model embodiment technical scheme and technical characterictic all should be thought to fall into protection domain of the present utility model.

Claims (3)

1. the close phase positive-pressure pneumatic of continous way load transfer device, comprise dust exhaustor, feed bin, the bin outlet gate valve, blow off valve, the pneumatic transporting tank sending, delivery duct, dust exhaustor is installed on the feed bin, bin outlet is equipped with the bin outlet gate valve, the pneumatic transporting tank sending is connected with delivery duct, it is characterized in that: also be provided with the feed bin Pneumatic butterfly valve, the preparation batch can, the batch can Pneumatic butterfly valve, atmospheric valve and controller, the bin outlet gate valve is connected with the feed bin Pneumatic butterfly valve, the feed bin Pneumatic butterfly valve is installed on the preparation batch can, between preparation batch can and the pneumatic transporting tank sending blow off valve is installed, between feed bin and the preparation batch can atmospheric valve is installed, controller and feed bin Pneumatic butterfly valve, the batch can Pneumatic butterfly valve, blow off valve, the pneumatic transporting tank sending, atmospheric valve all connects, the outlet of preparation batch can is equipped with the batch can Pneumatic butterfly valve, and the preparation batch can is connected with the pneumatic transporting tank sending.
2. the close phase positive-pressure pneumatic of continous way according to claim 1 load transfer device is characterized in that: described feed bin Pneumatic butterfly valve place under the bin outlet gate valve and the preparation batch can directly over, under the preparation batch can batch can Pneumatic butterfly valve is installed.
3. the close phase positive-pressure pneumatic of continous way according to claim 1 and 2 load transfer device is characterized in that: in the preparation batch can batch can sensor is installed, the transfer pot sensor is installed in the pneumatic transporting tank sending, controller all is connected with batch can sensor, transfer pot sensor.
CN 201220372377 2012-07-30 2012-07-30 Continuous dense phase positive pressure pneumatic transmission device Expired - Lifetime CN202807882U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220372377 CN202807882U (en) 2012-07-30 2012-07-30 Continuous dense phase positive pressure pneumatic transmission device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220372377 CN202807882U (en) 2012-07-30 2012-07-30 Continuous dense phase positive pressure pneumatic transmission device

Publications (1)

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CN202807882U true CN202807882U (en) 2013-03-20

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103771141A (en) * 2014-01-20 2014-05-07 河南龙成煤高效技术应用有限公司 Device for preventing low-temperature gas from entering during dust discharge of dust collector
CN106829518A (en) * 2017-03-22 2017-06-13 东华工程科技股份有限公司 A kind of anti-moisture absorption, dustless, accurate feed hopper system
CN113928865A (en) * 2021-10-25 2022-01-14 上海颜钛实业有限公司 Pneumatic conveying system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103771141A (en) * 2014-01-20 2014-05-07 河南龙成煤高效技术应用有限公司 Device for preventing low-temperature gas from entering during dust discharge of dust collector
CN103771141B (en) * 2014-01-20 2016-03-16 河南龙成煤高效技术应用有限公司 A kind of dust exhaustor unloads the anti-cryogenic gas access to plant of ash
CN106829518A (en) * 2017-03-22 2017-06-13 东华工程科技股份有限公司 A kind of anti-moisture absorption, dustless, accurate feed hopper system
CN113928865A (en) * 2021-10-25 2022-01-14 上海颜钛实业有限公司 Pneumatic conveying system

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Granted publication date: 20130320