CN203141228U - Automatic detection system and automatic location system for planing of elevator guide rail - Google Patents
Automatic detection system and automatic location system for planing of elevator guide rail Download PDFInfo
- Publication number
- CN203141228U CN203141228U CN 201320047076 CN201320047076U CN203141228U CN 203141228 U CN203141228 U CN 203141228U CN 201320047076 CN201320047076 CN 201320047076 CN 201320047076 U CN201320047076 U CN 201320047076U CN 203141228 U CN203141228 U CN 203141228U
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- Prior art keywords
- cage guide
- guide rail
- digs
- processing automatic
- station
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Abstract
The utility model discloses an automatic detection system for planing of an elevator guide rail. The system comprises a distance measuring module, a control module and an alarming module. An automatic location system for the planing of the elevator guide rail is further disclosed. The automatic location system comprises the automatic detection system. The automatic detection system and the automatic location system for the planing of the elevator guide rail and with the structure can automatically detect the height of the section of the elevator guide rail before planing and conduct alarming under the condition that the section of the elevator guide rail is too high, effectively avoid the shortcoming in the prior art of damage to a planing tool caused by the fact that a machining error of a section of the elevator guide rail is too large and the height of the section is too large, are high in detection accuracy, save manpower, improve production automation and intelligent degree of the elevator guide rail, and are suitable for large-scale production.
Description
Technical field
The utility model relates to the cage guide production field, and especially a kind of cage guide digs the processing automatic checkout system and uses the navigation system of this detection system.
Background technology
In the production and processing field of cage guide, planing refers to the mode of cutting cage guide be carried out the technology of machining.Add man-hour in that cage guide is dug, the locate mode of guide rail has multiple, and wherein the most frequently used is the hydraulic clamp location.Traditional metal-planing machine navigation system, formed by Hydraulic Station, 81 cover hydraulic cylinders and pressing plate, but 8 guide rails of this navigation system one-time positioning, but its position fixing process complexity, after compressing, guide rail needs its symmetry of manual setting, labour intensity is big, expends man-hour, and its labyrinth has increased difficulty and cost for maintenance.Simultaneously, because the mismachining tolerance of cage guide, the cage guide section bar of depth of section overgauge height might occur, add man-hour in that it is dug, just might cause the damage of planer cutter.
The utility model content
The purpose of this utility model is to overcome defective of the prior art, provides a kind of cage guide that can detect the cage guide height on the station automatically to dig the processing automatic checkout system; And a kind of automatic station-keeping system of using this cage guide to dig the processing automatic checkout system is provided, can cooperate the planer of broaching at a high speed to use.
For solving the problems of the technologies described above, a kind of cage guide of the present utility model digs the processing automatic checkout system, comprising:
Range finder module links to each other with control module, is used for measuring the vertical range of cage guide upper surface on the station, and the range information that measures is sent to control module;
Control module links to each other with alarm module, is used for receiving the range information that range finder module sends, and described distance is compared with preset threshold value, if described distance less than preset threshold value, then sends alarm signal to alarm module;
Alarm module is alarmed for the alarm signal that the reception control module sends.
Described range finder module is the stroke rangefinder.
Described range finder module is laser range finder.
A kind of cage guide digs processing automatic station-keeping system, the navigation system installing rack that comprises planer material loading fixed mount and be positioned at planer material loading fixed mount top; Be horizontally arranged with movably manipulator frame at described navigation system installing rack, manipulator frame lower end is equipped with nine manipulators; Also be provided with the vertical drive that moves up and down for driving device hand frame on the described navigation system installing rack, and be used for vertical drive unit that driving device hand frame seesaws; Horizontally set is useful on the electromagnetic disc of absorption guide rail on described planer material loading fixed mount, is provided with the guide rail locating piece in the left side of electromagnetic disc, is horizontally arranged with positioning cylinder simultaneously below described manipulator frame right side; Described cage guide digs the processing automatic station-keeping system and comprises that also foregoing cage guide digs the processing automatic checkout system.
Described manipulator comprises the U-shaped piece that Open Side Down arranges, and the U-shaped piece is installed on the manipulator frame by the rotating shaft of vertical setting, and rotating shaft drives rotation by the rotary drive motor that is fixed on the manipulator frame, thereby drives the rotation of U-shaped piece.
Described vertical drive comprises the motor that is fixed on the navigation system installing rack, and this motor links to each other with the manipulator frame by the chain sprocket transmission mechanism.
Described vertical drive unit comprises the encoder motor, and this encoder motor links to each other with the manipulator frame by rack and pinion drive mechanism.
Described navigation system installing rack is provided with upper stroke switch and lower stroke switch, is used for limiting the station up and down of manipulator frame.
Before described navigation system installing rack is provided with near switch and after near switch, be used for to limit the front and back station of manipulator frame.
The front side of described navigation system installing rack also is provided with the guide rail charging gear, and this guide rail charging gear comprises feed motor and the motor-driven feed roller of feed; Be provided with feed near switch in the left side of guide rail charging gear.
Adopt the cage guide of the utility model structure to dig processing detection and navigation system automatically; the depth of section that first being processed detects elevator rail automatically can dug; and under the too high situation in elevator rail cross section, alarm; effectively avoid defective excessive because of cage guide section bar mismachining tolerance in the prior art, that the too high planer cutter that causes of depth of section is damaged; and accuracy of detection height; save manpower; improve automation, intelligent degree that elevator rail is produced, be fit to extensiveization generation.
Description of drawings
Fig. 1 digs the front view of processing automatic station-keeping system for the utility model cage guide.
Fig. 2 digs the structured flowchart of processing automatic checkout system for the utility model cage guide.
Among the figure: feed is near switch 1; Before near switch 2; After near switch 3; Rotary drive motor 4; Positioning cylinder 5; Motor 6; Encoder motor 7; Manipulator 8; Manipulator frame 9; Upper stroke switch 10; Lower stroke switch 11; Manipulator frame locating piece 12; Guide rail locating piece 13; Electromagnetic disc 14; Feed motor 15; Feed roller 16; Navigation system installing rack 100; Planer material loading fixed mount 200; Guide rail charging gear 300
The specific embodiment
In order to make those skilled in the art person understand technical solutions of the utility model better, the utility model is described in further detail below in conjunction with drawings and embodiments.
As shown in Figure 2, a kind of cage guide of the present utility model digs the processing automatic checkout system, comprises range finder module, control module and alarm module.
Wherein, range finder module links to each other with control module, is used for measuring the vertical range of cage guide upper surface on the station, and the range information that measures is sent to control module;
Described control module links to each other with alarm module, is used for receiving the range information that range finder module sends, and described distance is compared with preset threshold value, if described distance less than preset threshold value, then sends alarm signal to alarm module;
Described alarm module is alarmed for the alarm signal that the reception control module sends.
Described range finder module can be the stroke rangefinder, can also be for being laser range finder.
Digging first being processed, this cage guide digs the depth of section that the processing automatic checkout system can detect elevator rail automatically, and alarms under the too high situation in elevator rail cross section.
Described alarm module can be loudspeaker or indicator lamp, can carry out sound, light alarm.
Simultaneously, described control module can also link to each other with the planer main control unit, can control planer and shut down when alarming.
As shown in Figure 1, a kind of cage guide of the present utility model digs processing automatic station-keeping system, the navigation system installing rack 100 that comprises planer material loading fixed mount 200 and be positioned at planer material loading fixed mount top; Be horizontally arranged with movably manipulator frame 9 at described navigation system installing rack 100, manipulator frame 9 lower ends are equipped with a plurality of manipulators 8.
Described manipulator 8 comprises the U-shaped piece that Open Side Down arranges, and the U-shaped piece is installed on the manipulator frame by the rotating shaft of vertical setting, and rotating shaft drives rotation by the rotary drive motor 4 that is fixed on the manipulator frame, thereby drives the rotation of U-shaped piece.
Cage guide is being held in the mouth when getting, at first cage guide enters the opening portion of U-shaped piece, drives the rotating shafts rotation by rotary drive motor 4 then, makes the U-shaped piece clamp cage guide.
Described manipulator 8 can be nine, evenly is arranged on the described manipulator frame 9.Certainly, described manipulator 8 also can be other quantity, sets flexibly according to concrete operation needs.
Also be provided with the vertical drive that moves up and down for driving device hand frame on the described navigation system installing rack, and be used for vertical drive unit that driving device hand frame seesaws.
Wherein, described vertical drive comprises the motor 6 that is fixed on the navigation system installing rack, and this motor 6 links to each other with manipulator frame 9 by the chain sprocket transmission mechanism; Described vertical drive unit comprises encoder motor 7, and this encoder motor 7 links to each other with manipulator frame 9 by rack and pinion drive mechanism.
Described navigation system installing rack is provided with upper stroke switch 10 and lower stroke switch 11, and described upper stroke switch 10 and lower stroke switch 11 are used for limiting the station up and down of manipulator frame 9.
Before described navigation system installing rack is provided with near switch 2 and after near switch 3, described before near switch 2 and after be used for limiting the front and back station of manipulator frame 9 near switch 3.
Horizontally set is useful on the electromagnetic disc 14 of absorption guide rail on described planer material loading fixed mount 200, be provided with guide rail locating piece 13 and manipulator frame locating piece 12 in the left side of electromagnetic disc 14, below described manipulator frame 9 right sides, be horizontally arranged with positioning cylinder 5 simultaneously.
The front side of described navigation system installing rack 100 also is provided with guide rail charging gear 300, and this guide rail charging gear 300 comprises the feed roller 16 that feed motor 15 and feed motor 15 drive; Be provided with feed near switch 1 in the left side of guide rail charging gear 300.
In operation process, before put and stop getting material level near switch 2 control manipulator framves 9, feed is sensed cage guide on guide rail charging gear 300 near switch 1 and is put in place, provides signal, motor 6 actions, by chain drive manipulator frame 9 is descended, stop after touching lower stroke switch 11, manipulator 8 clamps cage guide under the effect of rotary drive motor 4, and motor 6 starts again, manipulator frame 9 rises, and stops behind the shake-up upper stroke switch 10; Encoder motor 7 startups this moment, by the rack-and-pinion transmission, 9 actions of manipulator frame, after it stops above electromagnetic disc 14 near switch 3 control, rotary drive motor 4 startups this moment, action when repeating to get material, manipulator frame 9 is parked on the planer material loading fixed mount 200 by manipulator frame locating piece 12, cage guide is placed on the electromagnetic disc 14, positioning cylinder 5 promotes cage guide and is close to guide rail locating piece 13, electromagnetic disc 14 energisings this moment produce strong magnetic force cage guide are firmly adsorbed, and cage guide is located fully.Manipulator 8 unclamps, and whole stock shelf resets, and carries out the location of next cage guide.
The above only is preferred embodiment of the present utility model; should be noted that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (10)
1. a cage guide digs the processing automatic checkout system, it is characterized in that, comprising:
Range finder module links to each other with control module, is used for measuring the vertical range of cage guide upper surface on the station, and the range information that measures is sent to control module;
Control module links to each other with alarm module, is used for receiving the range information that range finder module sends, and described distance is compared with preset threshold value, if described distance less than preset threshold value, then sends alarm signal to alarm module;
Alarm module is alarmed for the alarm signal that the reception control module sends.
2. cage guide as claimed in claim 1 digs the processing automatic checkout system, it is characterized in that described range finder module is the stroke rangefinder.
3. cage guide as claimed in claim 1 digs the processing automatic checkout system, it is characterized in that described range finder module is laser range finder.
4. a cage guide digs the processing automatic station-keeping system, it is characterized in that the navigation system installing rack that comprises planer material loading fixed mount and be positioned at planer material loading fixed mount top; Be horizontally arranged with movably manipulator frame at described navigation system installing rack, manipulator frame lower end is equipped with nine manipulators; Also be provided with the vertical drive that moves up and down for driving device hand frame on the described navigation system installing rack, and be used for vertical drive unit that driving device hand frame seesaws; Horizontally set is useful on the electromagnetic disc of absorption guide rail on described planer material loading fixed mount, is provided with the guide rail locating piece in the left side of electromagnetic disc, is horizontally arranged with positioning cylinder simultaneously below described manipulator frame right side; Described cage guide digs the processing automatic station-keeping system and also comprises as each described cage guide plane processing automatic checkout system of claim 1 to 3.
5. cage guide as claimed in claim 4 digs the processing automatic station-keeping system, it is characterized in that, described manipulator comprises the U-shaped piece that Open Side Down arranges, the U-shaped piece is installed on the manipulator frame by the rotating shaft of vertical setting, rotating shaft drives rotation by the rotary drive motor that is fixed on the manipulator frame, thereby drives the rotation of U-shaped piece.
6. cage guide as claimed in claim 4 digs the processing automatic station-keeping system, it is characterized in that described vertical drive comprises the motor that is fixed on the navigation system installing rack, and this motor links to each other with the manipulator frame by the chain sprocket transmission mechanism.
7. cage guide as claimed in claim 4 digs the processing automatic station-keeping system, it is characterized in that described vertical drive unit comprises the encoder motor, and this encoder motor links to each other with the manipulator frame by rack and pinion drive mechanism.
8. cage guide as claimed in claim 4 digs the processing automatic station-keeping system, it is characterized in that described navigation system installing rack is provided with upper stroke switch and lower stroke switch, is used for limiting the station up and down of manipulator frame.
9. cage guide as claimed in claim 4 digs the processing automatic station-keeping system, it is characterized in that, before described navigation system installing rack is provided with near switch and after near switch, be used for limiting the front and back station of manipulator frame.
10. cage guide as claimed in claim 4 digs the processing automatic station-keeping system, it is characterized in that the front side of described navigation system installing rack also is provided with the guide rail charging gear, and this guide rail charging gear comprises feed motor and the motor-driven feed roller of feed; Be provided with feed near switch in the left side of guide rail charging gear.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320047076 CN203141228U (en) | 2013-01-29 | 2013-01-29 | Automatic detection system and automatic location system for planing of elevator guide rail |
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CN 201320047076 CN203141228U (en) | 2013-01-29 | 2013-01-29 | Automatic detection system and automatic location system for planing of elevator guide rail |
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CN203141228U true CN203141228U (en) | 2013-08-21 |
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CN 201320047076 Expired - Fee Related CN203141228U (en) | 2013-01-29 | 2013-01-29 | Automatic detection system and automatic location system for planing of elevator guide rail |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002465A (en) * | 2016-06-07 | 2016-10-12 | 淮南市宜留机械科技有限公司 | Flat groove machine fixed-point operation workpiece fastening auxiliary device |
-
2013
- 2013-01-29 CN CN 201320047076 patent/CN203141228U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002465A (en) * | 2016-06-07 | 2016-10-12 | 淮南市宜留机械科技有限公司 | Flat groove machine fixed-point operation workpiece fastening auxiliary device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130821 Termination date: 20160129 |
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EXPY | Termination of patent right or utility model |