CN203125754U - Corrugated sawing steel wire - Google Patents
Corrugated sawing steel wire Download PDFInfo
- Publication number
- CN203125754U CN203125754U CN 201220744704 CN201220744704U CN203125754U CN 203125754 U CN203125754 U CN 203125754U CN 201220744704 CN201220744704 CN 201220744704 CN 201220744704 U CN201220744704 U CN 201220744704U CN 203125754 U CN203125754 U CN 203125754U
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- CN
- China
- Prior art keywords
- steel wire
- corrugated
- cutting steel
- ripple
- described cutting
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- Expired - Fee Related
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a corrugated sawing steel wire. The cross section of the corrugated sawing steel wire is round or similarly round. The corrugated sawing steel wire is integrally machined to be of a smooth corrugated structure. The diameter of the cross section of the corrugated sawing steel wire is not changed. The corrugated sawing steel wire forms the corrugated structure in two different planes. According to the corrugated sawing steel wire, two pairs of forming wheels are used for carrying out secondary spreading deformation to enable steel wires to form the stable corrugated structure in the two different planes, carrying capacity for abrasive materials is strong, cutting efficiency is high, the manufacturing method is simple, the abrasive materials cannot be easily peeled off in a cutting process, and product quality is stable.
Description
Technical field
The utility model relates to the cutting steel wire in photovoltaic or the semiconductor applications, relates in particular to a kind of ripple cutting steel wire.
Background technology
The cutting steel wire is a kind of senior copper facing zinc steel wire, can be used for cutting the hard crisp product of various high accuracy, plays very crucial effect at present in the solar silicon wafers cutting is produced.The cutting steel wire is as the carrier of cutting abrasive material, the drive abrasive material moves around silico briquette is cut, steel wire is an important factor in order of cutting efficiency to the carrying capacity of abrasive material, the smooth cutting steel wire that past adopts, a little less than the carrying capacity because Steel Wire Surface is smooth to abrasive material, cutting efficiency is lower.Chinese patent CN201020644391.8 also discloses a kind of wavy abnormity cutting steel wire, the cross section of described cutting steel wire is circle or sub-circular, described cutting steel wire integral body is processed into level and smooth wavy texture, the cross-sectional diameter of described cutting steel wire is constant, distance between described adjacent two crests is 0.10-1.50mm, and the degree of depth of described trough is 0.01-0.05mm.At present, produce ripple cutting steel wire at wire drawing machine and mostly install adjustable briquetting roller according to the shape of required ripple steel wire, wheel is provided with distortion roller tooth, crimp is carried out on surface to steel wire, rectilinear steel wire is processed into the uniform bellows-shaped of distortion continuously, its weak point is the unsettled distortion of unidirectional stress that can only form a kind of single to Steel Wire Surface, a little less than the carrying capacity of wavy abnormity cutting steel wire to abrasive material, cutting efficiency is lower, the ovality of the envelope diameter of steel wire is bigger, in the use of ripple cutting steel wire, can make the surface of the product of cutting produce many cutting vestiges, increased the workload of follow-up grinding and polishing, even make the index of the product overshoot of cutting, and influence product quality, it is inhomogeneous also can to make ripple cutting steel wire in use produce wearing and tearing, cause steel wire stress to change and fracture of wire, influence production efficiency.Chinese patent CN201120345416.9 discloses a kind of ripple cutting steel wire shaping device, comprise the installation base plate that can be fixed on the wire drawing machine and the installing plate, the main transformer shape assembly that are fixed on this installation base plate, be fixed on the guidance set of going on the installing plate, be fixed on the back deformed component on the main transformer shape assembly; Wherein, main transformer shape assembly, back deformed component include the framework of being made up of top connecting plate, bottom installing plate, both sides fixed head and location-plate, be in fixed axis and the fast pulley of bottom in this framework, the regulating block of framework internal upper part and the movable axis, the adjustment that are fixed on this regulating block are taken turns, regulating block is arranged on the connecting plate by adjusting rod, and the end of movable axis is positioned at the longitudinal register groove of location-plate; Going into a guidance set is made up of guide wheel installing plate, guide wheel shaft and directive wheel.Can make steel wire through directive wheel, enter the space that fast pulley and regulating wheel form in the main transformer shape assembly and be rolled into unidirectional ripple, enter the space that fast pulley and regulating wheel form in the deformed component of back again and carry out the secondary spreading, through the regulating wheel outlet, process required ripple steel wire with the different continuous homogeneous deformation of two kinds of ripple size.
Summary of the invention
The purpose of this utility model is to overcome above the deficiencies in the prior art, provides a kind of simple in structure, and is strong to the carrying capacity of abrasive material, the cutting efficiency height, and in two Different Plane, have the ripple cutting steel wire of the ripple cutting steel wire of stable bellows-shaped.
The utility model is achieved by the following technical solution:
Ripple cutting steel wire, the cross section of described cutting steel wire is circle or sub-circular, described cutting steel wire integral body is processed into level and smooth wavy texture, and the cross-sectional diameter of described cutting steel wire is constant, and described cutting steel wire forms wavy texture in two Different Plane.
Described wavy texture is S shape or Z-shaped ripple.
The wavelength of the wave molding that described cutting steel wire forms in two planes is different and be not integral multiple.
The envelope diameter D of described cutting steel wire is 0.10-0.60mm.
The cross-sectional diameter d of described cutting steel wire is 0.08-0.40mm.
Because have loss of strength after the steel wire distortion, loss of strength is generally 5～10%, the utility model adopts the Fracture Force that guarantees the final cutting steel wire wave molding that obtains than high carbon content and the brass-plated steel wire than high-tensile.Under the long situation of cutting steel wire wave molding fixed length, a 1-4 reciprocal passage can use the diamond mould to guarantee the precision of the smooth gauge of wire d of drawing in the water tank drawing step.The drawing of the utility model water tank and steel wire distortion are carried out continuously, adopt two pairs of briquetting roller secondary spreading distortion to make steel wire form S shape or Z-shaped ripple in two Different Plane, and obtaining the envelope diameter is the cutting steel wire wave molding of D.Briquetting roller in the every pair of briquetting roller has axis parallel to each other, and the wavelength of ripple cutting steel wire can decide by diameter and the convex number of teeth of adjusting every pair of briquetting roller, and every pair of briquetting roller can change the wave amplitude of wave molding by the adjusting drafts.
The utility model compared with prior art has following beneficial effect:
The utility model ripple cutting steel adopts two pairs of briquetting roller secondary spreading distortion to make steel wire form stable bellows-shaped structure in two Different Plane, carrying capacity to abrasive material is strong, the cutting efficiency height, and manufacture method is simple, abrasive material is not easy to peel off in cutting process, constant product quality, the wavelength of ripple cutting steel wire can decide by diameter and the convex number of teeth of adjusting every pair of briquetting roller, every pair of briquetting roller can satisfy the market demand of different-diameter, wavelength and wave amplitude cutting steel wire by regulating the wave amplitude that drafts changes wave molding.
Description of drawings
The ripple struction schematic diagram that Fig. 1 forms in the x-y axial plane for the utility model embodiment ripple cutting steel wire;
Fig. 2 for the utility model embodiment ripple cutting steel wire with the x axle ripple struction schematic diagram that to be the axle center form in the plane of 45 ° of z axle rotations;
Fig. 3 is the utility model embodiment ripple cutting section of steel wire cutaway view.
The actual diameter of sequence number among the figure: d, ripple cutting steel wire, the envelope diameter of D, ripple cutting steel wire.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Referring to Fig. 1, Fig. 2 and Fig. 3, a kind of ripple cutting steel wire, described steel wire is the high-carbon brass-plated steel wire, the cross section of described cutting steel wire is circular, and the cross-sectional diameter d of described cutting steel wire is 0.25mm, and the cross-sectional diameter of described cutting steel wire is constant, described cutting steel wire integral body is processed into level and smooth wavy texture, described cutting steel wire forms wavy texture in two Different Plane, described wavy texture is S shape ripple, and the envelope diameter D of described cutting steel wire is 0.32mm.
The utility model ripple cutting steel wire process: the high-carbon steel wire of heat treatment brass plating carries out unwrapping wire through I-beam wheel, carry out wire drawing at water tank drawbench and obtain the smooth steel wire that diameter is d, again through ripple anamorphoser secondary spreading distortion, obtain cutting the steel wire wave molding, and carry out the spooling take-up at Receiving wire wheel, be convenient to deposit and transport.
Embodiment is just for the ease of understanding the technical solution of the utility model; do not constitute the restriction to the utility model protection domain; every interior any simple modification, equivalent variations and modification of perhaps according to technical spirit of the present utility model above scheme being done that does not break away from technical solutions of the utility model all still belongs within the utility model protection domain.
Claims (7)
1. ripple cuts steel wire, the cross section of described cutting steel wire is circle or sub-circular, described cutting steel wire integral body is processed into level and smooth wavy texture, the cross-sectional diameter of described cutting steel wire is constant, it is characterized in that: described cutting steel wire forms wavy texture in two Different Plane.
2. ripple according to claim 1 cuts steel wire, and it is characterized in that: described wavy texture is S shape or Z-shaped ripple.
3. ripple according to claim 1 and 2 cutting steel wire is characterized in that: the wavelength of the wave molding that described cutting steel wire forms in two planes is different and be not integral multiple.
4. ripple according to claim 1 and 2 cuts steel wire, and it is characterized in that: the envelope diameter D of described cutting steel wire is 0.10-0.60mm.
5. ripple according to claim 1 and 2 cuts steel wire, and it is characterized in that: the cross-sectional diameter d of described cutting steel wire is 0.08-0.40mm.
6. ripple according to claim 3 cuts steel wire, and it is characterized in that: the cross-sectional diameter d of described cutting steel wire is 0.08-0.40mm.
7. ripple according to claim 4 cuts steel wire, and it is characterized in that: the cross-sectional diameter d of described cutting steel wire is 0.08-0.40mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220744704 CN203125754U (en) | 2012-12-29 | 2012-12-29 | Corrugated sawing steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220744704 CN203125754U (en) | 2012-12-29 | 2012-12-29 | Corrugated sawing steel wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203125754U true CN203125754U (en) | 2013-08-14 |
Family
ID=48933773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220744704 Expired - Fee Related CN203125754U (en) | 2012-12-29 | 2012-12-29 | Corrugated sawing steel wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203125754U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895113A (en) * | 2012-12-29 | 2014-07-02 | 江苏兴达钢帘线股份有限公司 | Corrugation incision steel wire and manufacturing method thereof |
| CN104589521A (en) * | 2013-10-31 | 2015-05-06 | 苏闽(张家港)新型金属材料科技有限公司 | Cutting steel wire capable of improving cutting efficiency and production equipment and manufacturing method thereof |
-
2012
- 2012-12-29 CN CN 201220744704 patent/CN203125754U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895113A (en) * | 2012-12-29 | 2014-07-02 | 江苏兴达钢帘线股份有限公司 | Corrugation incision steel wire and manufacturing method thereof |
| CN104589521A (en) * | 2013-10-31 | 2015-05-06 | 苏闽(张家港)新型金属材料科技有限公司 | Cutting steel wire capable of improving cutting efficiency and production equipment and manufacturing method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20171229 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |