CN202921818U - Production device for intermittent distortional cut metal wire - Google Patents

Production device for intermittent distortional cut metal wire Download PDF

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Publication number
CN202921818U
CN202921818U CN 201220597222 CN201220597222U CN202921818U CN 202921818 U CN202921818 U CN 202921818U CN 201220597222 CN201220597222 CN 201220597222 CN 201220597222 U CN201220597222 U CN 201220597222U CN 202921818 U CN202921818 U CN 202921818U
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CN
China
Prior art keywords
distortional
pressing plate
metal wire
pressure
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN 201220597222
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Chinese (zh)
Inventor
蔡磊
闵学刚
叶琴
曹永华
贺忠臣
张礼平
王凤慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Weixing New Building Materials Co Ltd
Original Assignee
Zhejiang Weixing New Building Materials Co Ltd
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Priority to CN 201220597222 priority Critical patent/CN202921818U/en
Application granted granted Critical
Publication of CN202921818U publication Critical patent/CN202921818U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model discloses a production device for an intermittent distortional cut metal wire. The device comprises a coiling and uncoiling assembly, a tension assembly and a distortional device. The distortional device comprises at least one distortional assembly which comprises a bottom plate provided with a lower distortional pressure head, a magnetic distortional pressure plate, a fixed plate, electromagnets and a pressure plate guide rail. The pressure plate guide rails are vertically arranged on the bottom plates. The magnetic distortional pressure plates thread through the pressure plate guide rails, and are provided with upper distortional pressure heads at the lower ends. The upper distortional pressure heads are opposite to the lower distortional pressure heads. Meanwhile, first electromagnets are arranged on the corresponding bottom plates below the magnetic distortional pressure plates. The fixed plates are arranged at the upper ends of the pressure plate guide rails, and second electromagnets are arranged below the fixed plates. According to the production device provided by the utility model, the intermittent distortional cut metal wire can be efficiently produced, and compared with continuous bending, the number of bending corners of the cut metal wire is improved by 50%, so that mortar carried by the metal wire is more, therefore, the cutting efficiency of the cut metal wire is greatly improved.

Description

Be out of shape the making apparatus of cutting metal wire a kind of intermittence
Technical field
The utility model belongs to the cutting metal wire technical field, relates in particular to preparation method and the device of the cutting metal wire of unique construction.
Background technology
Cutting apart in slice process of the hard materials such as jewel in the monocrystalline silicon in electronics and field of solar energy, polysilicon, LED field, what use was maximum at present is exactly to utilize linear metal monofilament, under the some tension effect, unidirectional or reciprocating mode is cut burst.During the motion of metal monofilament, transport and spraying system by mortar, at the metal monofilament with before the materials to be cut such as silicon rod contact, to contain on the mortar metal injection monofilament of abrasive grain of extreme hardness, brought into cutting mouth by the metal monofilament, by abrasive grain and the silicon rod of extreme hardness, in the continuous process of lapping of the cut object such as jewel, realize the cutting burst to things such as silicon rod and jewels.Therefore, can it is just most important that the metal monofilament carries the mortar ability that contains the extreme hardness abrasive grain, be efficient, cuts in high quality burst silicon material, the important guarantee of the objects such as jewel.
And linear metal monofilament generally can only enter mortar in high-speed motion time machinery area by smooth surface, and in cutting process, abrasive material in mortar easily peels off from cutting wire, affect cutting speed and chipping qualities, thereby cause cutting apart the silicon material, easily cause the metal single wire fracture during hard materials such as jewel, the silicon material, the slice surfaces such as jewel have quality or the technological problemses such as stria defective.Have simultaneously research to process bend on the metal monofilament, thereby improve the mortar amount of carrying wiry and then improve cutting efficiency, but this bend wiry is all to arrange continuously at present, the efficient of carrying mortar is low.
Summary of the invention
Goal of the invention: for the problem and shortage of above-mentioned existing existence, the purpose of this utility model has been to provide the making apparatus that is out of shape cutting metal wire a kind of intermittence, and it can be produced efficiently has the intermittently cutting metal wire of deformed part.
Technical scheme: for achieving the above object, the utility model is by the following technical solutions: be out of shape the making apparatus of cutting metal wire a kind of intermittence, comprise folding and unfolding assembly, tension force assembly and deformation device, described folding and unfolding assembly comprises draw drum, take-up reel and directive wheel, described draw drum and take-up reel are located at respectively the both sides of deformation device, described directive wheel is located between draw drum and deformation device, and described tensioner is located between deformation device and take-up reel; Described deformation device comprises at least one cover deformed component, and this deformed component comprises base plate, magnetic deformation pressing plate, fixed head, electromagnet and the pressing plate guide rail that is provided with lower distortion pressure head, and described pressing plate guide rail vertically is located on base plate; Described magnetic deformation pressing plate passes the pressing plate guide rail, and the lower end is provided with the distortion pressure head, and on this, distortion pressure head is relative with lower distortion pressure head, and the base plate of magnetic deformation pressing plate below correspondence is provided with the first electromagnet simultaneously; Described fixed head is located at the upper end of pressing plate guide rail, and the bottom of fixed head is provided with the second electromagnet.
Further improve, described deformation device comprises the 2 above deformed component of cover, and described wire passes successively described deformed component and is out of shape, and deformed component radially evenly distributes along wire simultaneously along the equidistant setting of wire longitudinal center line.
Beneficial effect: compared with prior art, can produce efficiently the intermittently cutting metal wire of distortion by making apparatus described in the utility model, this cutting metal wire is with respect to the situation of continuous bend, its bent corners number has improved 50%, the mortar amount that makes it carry is more, thereby has greatly improved the cutting efficiency of cutting metal wire.
Description of drawings
Fig. 1 is the structural representation of cutting metal wire making apparatus described in the utility model;
Fig. 2 is the structural representation of deformed component described in the utility model.
Draw drum 10, directive wheel 20, deformation device 30, tension force assembly 40, take-up reel 50, wire 60, base plate 31, magnetic deformation pressing plate 32, fixed head 33, pressing plate guide rail 34, lower distortion pressure head 35, upper distortion pressure head 36, the first electromagnet 37, the second electromagnet 38.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the utility model, should understand these embodiment only is used for explanation the utility model and is not used in restriction scope of the present utility model, after having read the utility model, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present utility model.
As shown in Fig. 1~2, a kind of it comprises folding and unfolding assembly, tension force assembly 40 and deformation device 30 for the production of intermittently being out of shape the equipment of cutting metal wire, and wherein the folding and unfolding assembly mainly is comprised of draw drum 10, take-up reel 50 and directive wheel 20; Wherein draw drum 10 and take-up reel 50 are located at the both sides of deformation device 30, and directive wheel 20 is located between draw drum 10 and deformation device 30, and 40 of tension force assemblies are located between deformation device 30 and take-up reel 50.Therefore linear wire is on draw drum 10, and the rotation process directive wheel 20 along with draw drum 10 enters in deformation device 30 and is out of shape, then in output under the effect of tension force assembly 40 and on take-up reel 50.
Deformation device 30 comprises many cover deformed component, and the present embodiment is specifically described as an example of three cover deformed component example.Deformed component comprises base plate 31, magnetic deformation pressing plate 32, fixed head 33, electromagnet and pressing plate guide rail 34, and wherein base plate 31 is provided with lower distortion pressure head 35 and pressing plate guide rail 34; Magnetic deformation pressing plate 32 first passes pressing plate guide rail 34, and the lower end is provided with distortion pressure head 36, and on this, distortion pressure head 36 is suitable and relative with lower distortion pressure head 35 and establish; 33 upper ends that are located at pressing plate guide rail 34 of fixed head, and be provided with the second electromagnet 38 in the bottom of fixed head 33; Simultaneously the correspondence below magnetic deformation pressing plate 32 base plate 31 on be provided with the first electromagnet 37.
When wire passed upper distortion pressure head 36 and lower distortion pressure head 35, the first electromagnet 37 energisings produced magnetic force, occur deformed part on wire thereby attract magnetic deformation pressing plate 32 to press down to make; After distortion finishes, the first electromagnet 37 outages, and the second electromagnet 38 energisings are with 32 absorption of magnetic deformation pressing plate; Then draw drum 10 continuation unwrapping wire repeat above-mentioned action.
The 3 such deformed component of cover in deformation device 30 are along the axial equidistant setting of wire, and axially evenly distribute around wire, that is to say that 3 cover deformed component have the rotation of 120 ° around wire.Therefore after carrying out 3 distortion by 3 cover deformed component, both there had been deformed part in wire in 3 Different Plane, have the straight line wire again between each distortion, thereby possessed space structure, had increased variant part, and last take-up is in take-up reel 50.Have like this cutting metal wire of deformed part at intermittence with respect to the situation of continuous bend, its bent corners number has improved 50%, and the mortar amount that makes it carry is more, thereby has greatly improved the cutting efficiency of cutting metal wire.

Claims (2)

1. making apparatus that is out of shape cutting metal wire intermittence, it is characterized in that: comprise folding and unfolding assembly, tension force assembly and deformation device, described folding and unfolding assembly comprises draw drum, take-up reel and directive wheel, described draw drum and take-up reel are located at respectively the both sides of deformation device, described directive wheel is located between draw drum and deformation device, and described tensioner is located between deformation device and take-up reel; Described deformation device comprises at least one cover deformed component, and this deformed component comprises base plate, magnetic deformation pressing plate, fixed head, electromagnet and the pressing plate guide rail that is provided with lower distortion pressure head, and described pressing plate guide rail vertically is located on base plate; Described magnetic deformation pressing plate passes the pressing plate guide rail, and the lower end is provided with the distortion pressure head, and on this, distortion pressure head is relative with lower distortion pressure head, and the base plate of magnetic deformation pressing plate below correspondence is provided with the first electromagnet simultaneously; Described fixed head is located at the upper end of pressing plate guide rail, and the bottom of fixed head is provided with the second electromagnet.
2. intermittently be out of shape according to claim 1 the making apparatus of cutting metal wire, it is characterized in that: described deformation device comprises the 2 above deformed component of cover, described wire passes successively described deformed component and is out of shape, and deformed component radially evenly distributes along wire simultaneously along the equidistant setting of wire longitudinal center line.
CN 201220597222 2012-11-13 2012-11-13 Production device for intermittent distortional cut metal wire Withdrawn - After Issue CN202921818U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220597222 CN202921818U (en) 2012-11-13 2012-11-13 Production device for intermittent distortional cut metal wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220597222 CN202921818U (en) 2012-11-13 2012-11-13 Production device for intermittent distortional cut metal wire

Publications (1)

Publication Number Publication Date
CN202921818U true CN202921818U (en) 2013-05-08

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CN 201220597222 Withdrawn - After Issue CN202921818U (en) 2012-11-13 2012-11-13 Production device for intermittent distortional cut metal wire

Country Status (1)

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CN (1) CN202921818U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950224A (en) * 2012-11-13 2013-03-06 镇江耐丝新型材料有限公司 Manufacturing equipment for intermittent-deformation cut metal wire
CN103624887A (en) * 2013-12-13 2014-03-12 镇江耐丝新型材料有限公司 Preparation device for diamond wire
CN112806180A (en) * 2021-01-20 2021-05-18 湖北省烟草公司宜昌市公司 Automatic tobacco seedling pruning and strengthening device
CN114541002A (en) * 2022-04-27 2022-05-27 南通新鸿嘉纺织科技有限公司 Chemical fiber tow crimping device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950224A (en) * 2012-11-13 2013-03-06 镇江耐丝新型材料有限公司 Manufacturing equipment for intermittent-deformation cut metal wire
CN102950224B (en) * 2012-11-13 2014-11-19 镇江耐丝新型材料有限公司 Manufacturing equipment for intermittent-deformation cut metal wire
CN103624887A (en) * 2013-12-13 2014-03-12 镇江耐丝新型材料有限公司 Preparation device for diamond wire
CN112806180A (en) * 2021-01-20 2021-05-18 湖北省烟草公司宜昌市公司 Automatic tobacco seedling pruning and strengthening device
CN112806180B (en) * 2021-01-20 2022-08-19 湖北省烟草公司宜昌市公司 Automatic tobacco seedling pruning and strengthening device
CN114541002A (en) * 2022-04-27 2022-05-27 南通新鸿嘉纺织科技有限公司 Chemical fiber tow crimping device

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20130508

Effective date of abandoning: 20141119

RGAV Abandon patent right to avoid regrant