CN203125322U - Automatic control system of continuous grinding machine - Google Patents
Automatic control system of continuous grinding machine Download PDFInfo
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- CN203125322U CN203125322U CN 201320051344 CN201320051344U CN203125322U CN 203125322 U CN203125322 U CN 203125322U CN 201320051344 CN201320051344 CN 201320051344 CN 201320051344 U CN201320051344 U CN 201320051344U CN 203125322 U CN203125322 U CN 203125322U
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Abstract
The utility model provides an automatic control system of a continuous grinding machine. The automatic control system of the continuous grinding machine comprises a human-computer interface unit, a programmable logic controller unit, a grinding head driving unit driving a grinding head to rotate, an X-axis driving unit driving the grinding head to move left and right along a cross beam, a Z-axis driving unit driving the grinding head to move up and down, and a conveying belt control unit controlling a conveying belt to drive a stone to be machined to move along the Y axis, wherein the human-computer interface unit is in bi-directional electric connection with the programmable logic controller unit through a communication interface, and the grinding head driving unit, the X-axis driving unit, the Z-axis driving unit and the conveying belt control unit are in electric connection with the programmable logic controller unit through data and control buses. By means of the technical scheme, compared with the prior art, process parameters are set simply through the matching between the human-computer interface unit and the programmable logic controller unit, and the stone to be machined can be automatically polished. The automatic control system of the continuous grinding machine is simple in operation, improves the machining accuracy conveniently, is high in degree of automation, is convenient to use, and is practical.
Description
Technical field
The utility model relates to TERRAZZO machining control field, is specifically related to a kind of automatic control system of continuous grinding machine.
Background technology
Along with the development of building industry, the demand of ornamental stone sheet material is increased day by day, a kind of slabstone face continuous polishing machinery arises at the historic moment, and has significantly improved the polishing working (machining) efficiency of TERRAZZO, and Mechanized Processing will replace traditional manual processing fast.
In above-mentioned TERRAZZO processing equipment, its control device is in occupation of critical role, but existing control device is simple in structure mostly on the market, and a little less than function and the operability, automaticity is still waiting to improve.
Given this, this case the inventor further investigate the problems referred to above, has this case to produce then.
The utility model content
It is a kind of simple to operate that the purpose of this utility model is to provide, and is convenient to improve machining accuracy, automaticity height, the automatic control system of convenient and practical continuous grinding machine.
In order to achieve the above object, the utility model adopts such technical scheme:
A kind of automatic control system of continuous grinding machine comprises that the bistrique driver element of human and machine interface unit, programmable controller unit, the rotation of driving bistrique, driving bistrique drive processed stone material along the moving conveyer belt control module of y-axis shift along the X-axis driver element of crossbeam move left and right, Z axle driver element and the control conveyer belt that the driving bistrique moves up and down; Be electrically connected by communication interface is two-way between described human and machine interface unit and the described programmable controller unit, be electrically connected by data, control bus between described bistrique driver element, X-axis driver element, Z axle driver element and conveyer belt control module and the described programmable controller unit.
Be connected by the Modbus communication interface between above-mentioned human and machine interface unit and the above-mentioned programmable controller unit.
Above-mentioned human and machine interface unit is touch man-machine interface.
Above-mentioned bistrique driver element comprises starter and the alternating current generator of the controlled electrical connection of starter therewith, is electrically connected by data, control bus between described starter and the above-mentioned programmable controller unit.
Above-mentioned X-axis driver element comprises the control motor; Be electrically connected by data, control bus between described control motor and the above-mentioned programmable controller unit.
Also comprise and detect bistrique to the pressure sensing cell of processed stone material pressure, be electrically connected by data, control bus between described pressure sensing cell and the described programmable controller unit.
Above-mentioned Z axle driver element adopts fluid pressure drive device, and with above-mentioned pressure sensing cell decomposition pressure closed-loop control system; Be electrically connected by data, control bus between described fluid pressure drive device and the above-mentioned programmable controller unit.
Above-mentioned conveyer belt control module is the AC speed regulating control system that comprises the alternating current generator of frequency converter and the controlled electrical connection of frequency converter therewith, and described frequency converter is electrically connected by data, control bus with above-mentioned programmable controller unit.
Comprise the mill group control module that many groups are made up of above-mentioned bistrique driver element, X-axis driver element and Z axle driver element, described mill group control module is arranged along the conveyer belt length direction.
Also comprise the Auxiliary Control Element of assisting and coordinating above-mentioned programmable controller unit control, described Auxiliary Control Element is electrically connected by data, control bus and described programmable controller unit.
After adopting technique scheme, the automatic control system of continuous grinding machine of the present utility model, it comprises that the bistrique driver element of human and machine interface unit, programmable controller unit, the rotation of driving bistrique, driving bistrique drive processed stone material along the moving conveyer belt control module of y-axis shift along the X-axis driver element of crossbeam move left and right, Z axle driver element and the control conveyer belt that the driving bistrique moves up and down; Be electrically connected by communication interface is two-way between human and machine interface unit and the programmable controller unit, be electrically connected by data, control bus between bistrique driver element, X-axis driver element, Z axle driver element and conveyer belt control module and the programmable controller unit.Compared with prior art, people can cooperate programmable controller unit to carry out simple processing parameter setting by human and machine interface unit of the present utility model, and then other each unit is carried out corresponding automation control, can make the automatic control system of continuous grinding machine of the present utility model finish sanding and polishing processing to processed stone material automatically, simple to operate, be convenient to improve machining accuracy, the automaticity height, convenient and practical.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure:
1-human and machine interface unit 2-programmable controller unit
3-bistrique driver element 31-starter
The 32-alternating current generator
4-X axle driver element 41-controls motor
5-Z axle driver element 51-fluid pressure drive device
6-conveyer belt control module 61-frequency converter
The 62-alternating current generator
The 7-pressure sensing cell
8-Auxiliary Control Element 9-data, control bus
The specific embodiment
Be described in detail the technical solution of the utility model below by specific embodiment in order further to explain.
The automatic control system of a kind of continuous grinding machine of the present utility model as shown in Figure 1, comprises human and machine interface unit 1, programmable controller unit 2, bistrique driver element 3, X-axis driver element 4, Z axle driver element 5 and conveyer belt control module 6.
Preferably, be connected by the Modbus communication interface between human and machine interface unit 1 and the programmable controller unit 2.
Preferably, human and machine interface unit 1 is touch man-machine interface (HMI), simple operation.
Preferably, bistrique driver element 3 comprises starter 31 and the alternating current generator 32 of starter 31 controlled electrical connections therewith; Be electrically connected by data, control bus 9 between starter 31 and the programmable controller unit 2; 2 pairs of starters 31 of programmable controller unit send control instruction, and then carry out high speed rotation driving by 32 pairs of bistriques of starter 31 startup alternating current generators.
Preferably, X-axis driver element 4 comprises control motor 41; Be electrically connected by data, control bus 9 between control motor 41 and the programmable controller unit 2; Send control instruction by 2 pairs of control motors 41 of programmable controller unit, and then bistrique is carried out the driving of corresponding left and right directions.
Preferably, also comprise and detect bistrique to the pressure sensing cell 7 of processed stone material pressure, be electrically connected by data, control bus 9 between pressure sensing cell 7 and the programmable controller unit 2; Pressure sensing cell 7 is transferred to programmable controller unit 2 by data, control bus 9 via the signal input part of programmable controller unit 2 with its detected pressure data signal, after programmable controller unit 2 analyzing and processing, send control instruction by 2 pairs of bistrique respective drive of programmable controller unit unit, and then bistrique adjusted automatically the polishing requirement that reaches suitable.
Preferably, Z axle driver element 5 adopts fluid pressure drive device 51; And with pressure sensing cell 7 decomposition pressure closed-loop control systems; Be electrically connected by data, control bus between fluid pressure drive device 51 and the programmable controller unit 2; Pressure sensing cell 7 is transferred to programmable controller unit 2 by data, control bus 9 via the signal input part of programmable controller unit 2 with its detected pressure data signal, after programmable controller unit 2 analyzing and processing, send control instruction by 2 pairs of fluid pressure drive devices 51 of programmable controller unit, and then carry out the driving of above-below direction by 51 pairs of bistriques of fluid pressure drive device, to reach the automatic adjusting of pressure.
Preferably, conveyer belt control module 6 is to comprise frequency converter 61 and the AC speed regulating control system of the alternating current generator 62 of frequency converter 61 controlled electrical connections therewith, and frequency converter 61 is electrically connected by data, control bus 9 with programmable controller unit 2; Frequency converter 211 can carry out rotational speed regulation to alternating current generator 62 according to the control instruction that programmable controller unit 2 sends, and then regulates the speed that conveyer belt transmits processed stone material, to satisfy corresponding sanding and polishing processing request; Alternating current generator 62 specifically can adopt the stepless time adjustment motor, realizes the continuous adjusting of line speed.
Preferably, comprise the mill group control module that many groups are made up of bistrique driver element 3, X-axis driver element 4 and Z axle driver element 5, described mill group control module arranges that along the conveyer belt length direction this structure can realize the continuous sanding and polishing processing of the pipeline system of processed stone material, efficient height.
Preferably, also comprise Auxiliary Control Elements 8 auxiliary and 2 controls of coordination programmable controller unit, Auxiliary Control Element 8 is electrically connected with programmable controller unit 2 by data, control bus 9, concrete structure can be, Auxiliary Control Element 8 comprises control circuits such as control switch, travel switch, limit switch, secondary meter and cooling water pump, can realize the auxiliary control to complete machine.
The automatic control system of continuous grinding machine of the present utility model, the general configuration of the continuous grinding machine of its control is, above a smooth conveyer belt, be provided with many group bistriques, conveyer belt is slowly mobile, bistrique rotates at a high speed, the processed stone material that is placed on like this on the conveyer belt all must can be realized the continuous production and processing of sanding and polishing through the polishing of each group bistrique.
The bistrique number that each group arranges and the width of conveyer belt are complementary, and are generally 1,2,3 or 4; The length of group number and conveyer belt is complementary, and is generally 8,10,12,14,16 or 18; Add man-hour each group bistrique and all can realize the automatic control of bistrique (X-direction) along about the crossbeam mobile (or swing), bistrique is to pressure and the automatic control of above-below direction (Z-direction) and the automatic control that the conveyer belt translational speed is Y direction of workpiece, each group bistrique is done a left side at crossbeam, (or swing) moves right, to increase the area of in the unit interval stone slab laterally being polished, its move left and right (or swing) speed, bistrique all can be regulated by programmable controller unit the pressure of workpiece and conveyer belt translational speed etc., to reach corresponding sanding and polishing requirement.
The automatic control system of continuous grinding machine of the present utility model, for ease of describing, be that to have defined along the length direction of crossbeam be the X-axis of left and right directions, the Y-axis of fore-and-aft direction (conveyer belt length direction) and the Z axle of above-below direction to benchmark with continuous grinding machine, in actual use, the concrete moving direction of the bistrique that drives of X-axis driver element, Y-axis driver element and Z axle driver element can be adjusted and design as requested; Wherein each unit is the entity structure with corresponding function; Bistrique number in the mill group control module can require to adjust according to reality, and the group number of mill group control module can require to adjust according to reality.
Product form of the present utility model is not limited to this case diagram and embodiment, and anyone carries out suitable variation or the modification of similar thinking to it, all should be considered as not breaking away from patent category of the present utility model.
Claims (10)
1. the automatic control system of a continuous grinding machine is characterized in that: comprise that the bistrique driver element of human and machine interface unit, programmable controller unit, the rotation of driving bistrique, driving bistrique drive processed stone material along the moving conveyer belt control module of y-axis shift along the X-axis driver element of crossbeam move left and right, Z axle driver element and the control conveyer belt that the driving bistrique moves up and down; Be electrically connected by communication interface is two-way between described human and machine interface unit and the described programmable controller unit, be electrically connected by data, control bus between described bistrique driver element, X-axis driver element, Z axle driver element and conveyer belt control module and the described programmable controller unit.
2. the automatic control system of a kind of continuous grinding machine according to claim 1 is characterized in that: be connected by the Modbus communication interface between above-mentioned human and machine interface unit and the above-mentioned programmable controller unit.
3. the automatic control system of a kind of continuous grinding machine according to claim 1, it is characterized in that: above-mentioned human and machine interface unit is touch man-machine interface.
4. the automatic control system of a kind of continuous grinding machine according to claim 1, it is characterized in that: above-mentioned bistrique driver element comprises starter and the alternating current generator of the controlled electrical connection of starter therewith, is electrically connected by data, control bus between described starter and the above-mentioned programmable controller unit.
5. the automatic control system of a kind of continuous grinding machine according to claim 1, it is characterized in that: above-mentioned X-axis driver element comprises the control motor; Be electrically connected by data, control bus between described control motor and the above-mentioned programmable controller unit.
6. the automatic control system of a kind of continuous grinding machine according to claim 1, it is characterized in that: also comprise and detect bistrique to the pressure sensing cell of processed stone material pressure, be electrically connected by data, control bus between described pressure sensing cell and the described programmable controller unit.
7. the automatic control system of a kind of continuous grinding machine according to claim 6 is characterized in that: above-mentioned Z axle driver element adopts fluid pressure drive device, and with above-mentioned pressure sensing cell decomposition pressure closed-loop control system; Be electrically connected by data, control bus between described fluid pressure drive device and the above-mentioned programmable controller unit.
8. the automatic control system of a kind of continuous grinding machine according to claim 1, it is characterized in that: above-mentioned conveyer belt control module is the AC speed regulating control system that comprises the alternating current generator of frequency converter and the controlled electrical connection of frequency converter therewith, and described frequency converter is electrically connected by data, control bus with above-mentioned programmable controller unit.
9. according to the automatic control system of each described a kind of continuous grinding machine among the claim 1-8, it is characterized in that: comprise the mill group control module that many groups are made up of above-mentioned bistrique driver element, X-axis driver element and Z axle driver element, described mill group control module is arranged along the conveyer belt length direction.
10. according to the automatic control system of each a kind of continuous grinding machine among the claim 1-8, it is characterized in that: also comprise the Auxiliary Control Element of assisting and coordinating above-mentioned programmable controller unit control, described Auxiliary Control Element is electrically connected by data, control bus and described programmable controller unit.
Priority Applications (1)
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CN 201320051344 CN203125322U (en) | 2013-01-30 | 2013-01-30 | Automatic control system of continuous grinding machine |
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CN 201320051344 CN203125322U (en) | 2013-01-30 | 2013-01-30 | Automatic control system of continuous grinding machine |
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CN 201320051344 Expired - Fee Related CN203125322U (en) | 2013-01-30 | 2013-01-30 | Automatic control system of continuous grinding machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105856072A (en) * | 2014-12-02 | 2016-08-17 | 众程科技股份有限公司 | Control device of surface grinding machine |
CN107363271A (en) * | 2017-08-28 | 2017-11-21 | 太仓贝斯特机械设备有限公司 | A kind of peeling machine device |
-
2013
- 2013-01-30 CN CN 201320051344 patent/CN203125322U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105856072A (en) * | 2014-12-02 | 2016-08-17 | 众程科技股份有限公司 | Control device of surface grinding machine |
CN107363271A (en) * | 2017-08-28 | 2017-11-21 | 太仓贝斯特机械设备有限公司 | A kind of peeling machine device |
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Granted publication date: 20130814 Termination date: 20140130 |