CN203115974U - Plate-shell-type coal economizer - Google Patents
Plate-shell-type coal economizer Download PDFInfo
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- CN203115974U CN203115974U CN201320097812.3U CN201320097812U CN203115974U CN 203115974 U CN203115974 U CN 203115974U CN 201320097812 U CN201320097812 U CN 201320097812U CN 203115974 U CN203115974 U CN 203115974U
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- 239000003245 coal Substances 0.000 title description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000003546 flue gas Substances 0.000 claims abstract description 29
- 238000007789 sealing Methods 0.000 claims description 16
- 239000000779 smoke Substances 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 6
- 239000012530 fluid Substances 0.000 abstract description 3
- 230000003670 easy-to-clean Effects 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract description 2
- 239000002918 waste heat Substances 0.000 abstract description 2
- 238000009825 accumulation Methods 0.000 abstract 1
- 238000003466 welding Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/30—Technologies for a more efficient combustion or heat usage
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Abstract
本实用新型涉及一种板壳式省煤器,属于电站锅炉余热回收节能设备技术领域,包括波纹板换热芯体(1),换热器外壳(2),第一、第二水进出口水箱(3,3’),第一、第二烟气进出口管路(4,4’),其中,所述的波纹板换热芯体(1)设于换热器外壳(2)内,波纹板换热芯体(1)前侧的上下端分别设有第一、第二水进出口水箱(3,3′),波纹板换热芯体(1)的上、下两侧设有第一、第二烟气进出口管路(4,4′)。本实用新型提供的板壳式省煤器,解决了由于烟气与水密度相差太大,水侧升温不明显需要增加水通道长度的问题,同时烟气侧波纹通道增大了烟气流体的湍流度,提高了传热效率,不易积灰阻塞,即使积灰也便于清理。
The utility model relates to a plate-shell economizer, which belongs to the technical field of power plant boiler waste heat recovery and energy-saving equipment, and comprises a corrugated plate heat exchange core (1), a heat exchanger shell (2), first and second water inlets and outlets Water tank (3, 3'), first and second flue gas inlet and outlet pipelines (4, 4'), wherein, the corrugated plate heat exchange core (1) is arranged in the heat exchanger shell (2) , the upper and lower ends of the front side of the corrugated plate heat exchange core (1) are respectively provided with first and second water inlet and outlet tanks (3, 3′), and the upper and lower sides of the corrugated plate heat exchange core (1) are provided with There are first and second flue gas inlet and outlet pipelines (4, 4'). The plate and shell economizer provided by the utility model solves the problem that the length of the water channel needs to be increased due to the large difference between the density of the flue gas and the water, and the water side temperature rise is not obvious. At the same time, the flue gas side corrugated channel increases the flow of the flue gas fluid The degree of turbulence improves the heat transfer efficiency, and it is not easy to be blocked by dust accumulation, and it is easy to clean even if it accumulates dust.
Description
技术领域technical field
本实用新型属于电站锅炉余热回收节能设备技术领域,涉及一种板壳式省煤器。The utility model belongs to the technical field of waste heat recovery and energy-saving equipment for power plant boilers, and relates to a plate and shell economizer.
背景技术Background technique
目前电站锅炉所采用的省煤器以管式、翅片管式为主。其凝结水走管内,烟气通过风机吹掠管道从而实现换热,烟气与凝结水之间采用错流换热。但这种省煤器紧凑度低,需要消耗大量的管材,占地面积大,而且由于烟气与换热管是垂直接触,导致流阻增加,容易积灰并且换热管磨损加大,影响省煤器的寿命。At present, the economizers used in power plant boilers are mainly tube type and finned tube type. The condensed water goes in the pipe, and the flue gas passes through the fan to blow the pipe to realize heat exchange. The cross-flow heat exchange is adopted between the flue gas and the condensed water. However, this kind of economizer has low compactness, consumes a large amount of pipes, and occupies a large area. Moreover, because the flue gas is in vertical contact with the heat exchange tubes, the flow resistance increases, dust is easy to accumulate, and the wear of the heat exchange tubes increases. The lifespan of the economizer.
现有技术中,专利公开号为CN202253576U的实用新型专利提供了一种电站锅炉板式省煤器。该专利由于烟气进出口板片平面区间距只有波纹高度的一半,影响了烟气进出口流量并且加大了烟气阻力。同时,该板式省煤器的波纹板片是光面直通的,虽然可以减少烟气阻力,但烟气侧没有强化的传热措施,必然造成烟气侧换热系数低,难免会导致整体省煤器传热效果差的结果。另外,由于烟气与水相比,密度和换热系数差距较大,水侧升温不明显,如果不考虑水侧串联,则只能靠增加换热面积来弥补,这样不可避免的会增加省煤器的体积和成本。In the prior art, the utility model patent whose patent publication number is CN202253576U provides a plate-type economizer for a utility boiler. In this patent, since the distance between the planar areas of the flue gas inlet and outlet plates is only half of the corrugation height, the flue gas inlet and outlet flow is affected and the flue gas resistance is increased. At the same time, the corrugated plates of the plate economizer are smooth and straight through. Although the flue gas resistance can be reduced, there are no enhanced heat transfer measures on the flue gas side, which will inevitably result in a low heat transfer coefficient on the flue gas side, which will inevitably lead to overall energy saving. The result of poor heat transfer effect of the coal burner. In addition, due to the large difference in density and heat transfer coefficient between flue gas and water, the temperature rise on the water side is not obvious. If the series connection of the water side is not considered, it can only be compensated by increasing the heat transfer area, which will inevitably increase the cost. The size and cost of the coal burner.
实用新型内容Utility model content
本实用新型的目的在于为克服现有技术中烟气与水密度、换热系数相差太大,水侧升温不明显需要增加水通道长度的问题,从而提供一种电站锅炉板壳式省煤器。The purpose of the utility model is to solve the problem in the prior art that the flue gas and water density and heat transfer coefficient are too different, and the water side temperature rise is not obvious, and the length of the water channel needs to be increased, so as to provide a utility boiler plate and shell economizer .
本实用新型提供的板壳式省煤器结构紧凑、换热面积大,并增加了烟气流体的湍流度,因此,换热效果好、有自清灰功能且不容易积灰和结垢,生产成本低。The plate and shell economizer provided by the utility model has a compact structure, a large heat exchange area, and increases the turbulence of the flue gas fluid. Therefore, it has a good heat exchange effect, has a self-cleaning function, and is not easy to accumulate dust and scale. Low production cost.
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种板壳式省煤器,包括波纹板换热芯体,换热器外壳,第一、第二水进出口水箱,第一、第二烟气进出口管路,其中,所述的波纹板换热芯体设于换热器外壳内,波纹板换热芯体前侧的上下端分别设有第一、第二水进出口水箱,波纹板换热芯体的上、下两侧设有第一、第二烟气进出口管路。A plate and shell economizer, comprising a corrugated plate heat exchange core, a heat exchanger shell, first and second water inlet and outlet water tanks, first and second flue gas inlet and outlet pipelines, wherein the corrugated The plate heat exchange core is arranged in the shell of the heat exchanger, the upper and lower ends of the front side of the corrugated plate heat exchange core are respectively provided with first and second water inlet and outlet water tanks, and the upper and lower sides of the corrugated plate heat exchange core are provided with There are first and second flue gas inlet and outlet pipelines.
所述的波纹板换热芯体包括端板及若干组以一定间距竖直插入端板的板束,相邻板束(5)的间距为0~100mm。The corrugated plate heat exchange core includes an end plate and several groups of plate bundles vertically inserted into the end plate at a certain distance, and the distance between adjacent plate bundles (5) is 0-100 mm.
所述的板束是由一个波纹板与其相邻的翻转的波纹板叠加而成,相邻两个波纹板的波峰相抵靠接触,两波纹板片抵靠接触的部位密封,相邻密封线间的空间形成有管状循环通道。所述的密封方式优选为激光焊接密封,密封线为焊接线。The plate bundle is formed by superimposing a corrugated plate and its adjacent flipped corrugated plate. The crests of two adjacent corrugated plates are in contact with each other, and the two corrugated plates are sealed against the contacting parts. The space is formed with a tubular circulation channel. The sealing method is preferably laser welding and sealing, and the sealing line is a welding line.
相邻两密封线等距离地分布于板束上;密封线的其中一端与板束的前侧或后侧相连,另一端距板束后端或前端的距离为0~100mm。密封线之所以不不同时与板束的前端或后端连接是为了形成中间的管状循环通道。Two adjacent sealing lines are equidistantly distributed on the plate bundle; one end of the sealing line is connected to the front or rear side of the plate bundle, and the distance between the other end and the rear or front end of the plate bundle is 0-100 mm. The reason why the sealing line is not connected to the front end or the rear end of the plate bundle at the same time is to form a tubular circulation channel in the middle.
所述的管状循环通道与第一、第二水进出口水箱连通,管状循环通道内的流动介质为水。The tubular circulation channel communicates with the first and second water inlet and outlet tanks, and the flow medium in the tubular circulation channel is water.
相邻的板束交叉错位水平放置,相邻的板束间形成的空间为壳程。Adjacent plate bundles are placed horizontally and crossed, and the space formed between adjacent plate bundles is the shell side.
所述的管状循环通道内的流动介质为水,壳程内的流动介质为烟气,两种介质成错流、逆流和错流的形式交换热量。The flow medium in the tubular circulation channel is water, the flow medium in the shell side is flue gas, and the two media exchange heat in the form of cross flow, counter flow and cross flow.
本实用新型的优点是:The utility model has the advantages of:
(1)介质在换热芯体内所有换热表面都是一次表面,换热效率大幅提高,结构紧凑,占地面积小;(1) All the heat exchange surfaces of the medium in the heat exchange core are primary surfaces, the heat exchange efficiency is greatly improved, the structure is compact, and the floor space is small;
(2)本实用新型板壳式省煤器,既保持了板式换热器结构紧凑,高效的特点,又具有管壳式换热器耐高温高压的特点,使其具有传热效率高,压力损失小,不易积灰阻塞,即使积灰也便于清理;(2) The plate and shell economizer of this utility model not only maintains the characteristics of compact structure and high efficiency of the plate heat exchanger, but also has the characteristics of high temperature and high pressure resistance of the shell and tube heat exchanger, so that it has high heat transfer efficiency and pressure The loss is small, it is not easy to accumulate dust and block, and it is easy to clean even if it accumulates dust;
(3)解决了由于烟气与水密度相差太大,水侧升温不明显需要多次循环或者需要增加水通道长度的问题,(3) Solved the problem that due to the large difference between the density of flue gas and water, the temperature rise of the water side is not obvious and requires multiple cycles or the length of the water channel needs to be increased.
(4)板束间错位叠加形成壳程通道,烟气走壳程波纹通道,增大了烟气流体的湍流度,提高了传热效率;(4) Dislocation and stacking between the plate bundles form shell-side channels, and the flue gas goes through the shell-side corrugated channels, which increases the turbulence of the flue gas fluid and improves the heat transfer efficiency;
(5)本实用新型板壳式省煤器,投资成本小,成本低,生产工艺简单,并且易于组成模块,安装方便。(5) The plate and shell economizer of the utility model has small investment cost, low cost, simple production process, easy to form modules, and convenient installation.
附图说明Description of drawings
图1为本实用新型实施例中板壳式省煤器的结构示意图。Fig. 1 is a structural schematic diagram of a plate and shell economizer in an embodiment of the utility model.
图2为图1所示板壳式省煤器的竖直剖面图。Fig. 2 is a vertical section view of the plate and shell economizer shown in Fig. 1 .
图3为本实用新型实施例中板束的叠放示意图。Fig. 3 is a schematic diagram of stacking plate bundles in the embodiment of the present invention.
图4为本实用新型实施例中端板与板束焊接结构示意图。Fig. 4 is a schematic diagram of the welding structure between the end plate and the plate bundle in the embodiment of the utility model.
附图标注:Notes on drawings:
1波纹板换热芯体, 2换热器外壳,1 corrugated plate heat exchange core, 2 heat exchanger shell,
3,3′第一、第二水进出口水箱, 4,4′第一、第二烟气进出口管路,3, 3' the first and second water inlet and outlet tanks, 4, 4' the first and second flue gas inlet and outlet pipelines,
5板束, 6波纹板,5 board bundles, 6 corrugated boards,
7波峰, 8管状循环通道,7 crests, 8 tubular circulation channels,
9壳程, 10端板。9 shells, 10 end plates.
具体实施方式Detailed ways
下面结合附图和实施例进一步说明本实用新型。Further illustrate the utility model below in conjunction with accompanying drawing and embodiment.
如图1所示,一种板壳式省煤器,包括波纹板换热芯体1,换热器外壳2,第一、第二水进出口水箱3,3’,第一、第二烟气进出口管路4,4’,其中,波纹板换热芯体1设于换热器外壳2内,波纹板换热芯体1前侧的上下端分别设有第一、第二水进出口水箱3,3′,波纹板换热芯体1的上、下两侧设有第一、第二烟气进出口管路4,4′。As shown in Figure 1, a plate and shell economizer includes a corrugated plate heat exchange core 1, a heat exchanger shell 2, first and second water inlet and
波纹板换热芯体1包括端板10及若干组以一定间距竖直插入端板10的板束5,间距取值范围为0~100mm。The corrugated plate heat exchange core 1 includes an
如图2和图3所示,板束5是由一个波纹板6与其相邻的翻转的波纹板6叠加而成,相邻两个波纹板6的波峰相抵靠接触,两波纹板片抵靠接触的部位密封,相邻密封线间的空间形成有管状循环通道8。密封方式优选为激光焊接密封,密封线为焊接线。As shown in Figures 2 and 3, the
如图2所示,相邻两密封线等距离地分布于板束5上;密封线的其中一端与板束的前侧或后侧相连,另一端距板束5后端或前端的距离为0~100mm。密封线之所以不同时与板束5的前端或后端连接是为了形成中间的管状循环通道8。As shown in Figure 2, two adjacent sealing lines are equidistantly distributed on the
管状循环通道8与第一、第二水进出口水箱3,3′连通,管状循环通道8内的流动介质为水。The
相邻的板束5交叉错位水平放置,相邻的板束5间形成的空间为壳程9。
管状循环通道8内的流动介质为水,壳程9内的流动介质为烟气,两种介质成错流、逆流和错流的形式交换热量。The flow medium in the
参考图4,板束5竖直插入端板10上,然后芯体1安装到换热器外壳2上,通过氩弧焊焊接密封。Referring to FIG. 4 , the
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于这里的实施例,本领域技术人员根据本发明的揭示,不脱离本实用新型范畴所做出的改进和修改都应该在本实用新型的保护范围之内。The above description of the embodiments is for those of ordinary skill in the technical field to understand and apply the utility model. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the utility model is not limited to the embodiments here, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the utility model should be within the protection scope of the utility model.
Claims (7)
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| CN201320097812.3U CN203115974U (en) | 2013-03-04 | 2013-03-04 | Plate-shell-type coal economizer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104033881A (en) * | 2013-03-04 | 2014-09-10 | 同济大学 | Plate-and-shell type coal economizer |
| CN112807891A (en) * | 2020-12-31 | 2021-05-18 | 成都易态科技有限公司 | Heat exchange dust removal structure, heat exchange dust removal device and high-temperature dust-containing gas treatment method |
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2013
- 2013-03-04 CN CN201320097812.3U patent/CN203115974U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104033881A (en) * | 2013-03-04 | 2014-09-10 | 同济大学 | Plate-and-shell type coal economizer |
| CN104033881B (en) * | 2013-03-04 | 2016-08-03 | 同济大学 | A kind of shell-and-plate economizer |
| CN112807891A (en) * | 2020-12-31 | 2021-05-18 | 成都易态科技有限公司 | Heat exchange dust removal structure, heat exchange dust removal device and high-temperature dust-containing gas treatment method |
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