CN202002517U - Anti-blocking shell-and-tube heat exchanger with multiple tube bundles - Google Patents

Anti-blocking shell-and-tube heat exchanger with multiple tube bundles Download PDF

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Publication number
CN202002517U
CN202002517U CN2010206615632U CN201020661563U CN202002517U CN 202002517 U CN202002517 U CN 202002517U CN 2010206615632 U CN2010206615632 U CN 2010206615632U CN 201020661563 U CN201020661563 U CN 201020661563U CN 202002517 U CN202002517 U CN 202002517U
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Prior art keywords
tube
heat exchanger
shell
elbow
bundle
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CN2010206615632U
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Inventor
周宏才
姜新春
韩品谦
陈广祥
何鹏
唐兆兴
马建智
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Guangdong Zhongke Tianyuan New Energy Science & Technology Co Ltd
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Guangdong Zhongke Tianyuan New Energy Science & Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本实用新型公开了一种多管束防堵塞管壳换热器,该换热器包括壳体、管束、短节、变径管、管法兰、180°弯头、管板、换热管和折流板等。通过180°弯头将相邻两管束连接形成通路替代传统换热器的管箱,并实现多管束结构,可消除管箱内的流动死区,避免介质在管箱中产生沉积;提高流体的湍流程度,缩短介质在换热管中的停留时间,防止沉积在换热管内表面的疏松杂质结成牢固的污垢。该新型多管束防堵塞管壳换热器提高了传热效率,保证了换热器的长期稳定运行。

Figure 201020661563

The utility model discloses a multi-tube bundle anti-blocking shell and tube heat exchanger, which includes a shell, a tube bundle, a pup joint, a variable diameter tube, a tube flange, a 180° elbow, a tube plate, a heat exchange tube and Baffles, etc. Two adjacent tube bundles are connected by a 180° elbow to form a passage instead of the tube box of the traditional heat exchanger, and a multi-tube bundle structure can be realized, which can eliminate the flow dead zone in the tube box and avoid the deposition of the medium in the tube box; improve the flow rate of the fluid The degree of turbulence shortens the residence time of the medium in the heat exchange tube and prevents the loose impurities deposited on the inner surface of the heat exchange tube from forming firm dirt. The novel multi-bundle anti-clogging shell-and-tube heat exchanger improves heat transfer efficiency and ensures long-term stable operation of the heat exchanger.

Figure 201020661563

Description

Multitubular bundles anti-clogging shell-and-tube heat exchanger
Technical field
The utility model relates to a kind of multitubular bundles anti-clogging shell-and-tube heat exchanger, is applicable on the heat-exchanger rig in fields such as chemical industry, light industry, food, and being particularly useful for tube side fluid is the occasion that contains solid particle, easy fouling or gluey easily stifled medium.
Background technology
All there is certain flow dead in the bobbin carriage of conventional shell-and-tube heat exchanger, when tube side fluid is easily blocked up medium for containing solid particle, easy fouling or glue, because the effect of gravitational settling, adhesion etc., impurity in the medium will slowly deposit in heat exchanger tube and in the dead band of bobbin carriage, on the one hand, the heat exchanger circulation area is reduced, dirtiness resistance increases, the heat-transfer effect variation has increased the energy consumption of whole device; On the other hand, the workload of cleaning heat exchanger increases, and overhaul of the equipments becomes frequently, also can cause the obstruction of whole heat exchanger when serious, directly has influence on the safe and stable operation of device.
Summary of the invention
The shortcoming that the purpose of this utility model is to overcome prior art provides a kind of multitubular bundles anti-clogging shell-and-tube heat exchanger with not enough.
The purpose of this utility model is achieved through the following technical solutions:
A kind of multitubular bundles anti-clogging shell-and-tube heat exchanger comprises housing, tube bank, pipe nipple, reducer pipe, pipe flange, 180 ° of elbows, tube sheet, heat exchanger tube and deflection plates.
180 ° of elbows are connected to form path with two adjacent tube banks, substitute the bobbin carriage of traditional heat exchangers, realize the multitubular bundles structure, eliminate the flow dead in the bobbin carriage, avoid medium to deposit in bobbin carriage; Improve the turbulent extent of medium, shorten the time of staying of medium in heat exchanger tube, prevent that the loose impurity that is deposited on the heat exchanger tube inner surface from forming firm dirt; Improve the heat transfer efficiency of heat exchanger, guaranteed the long-term stability operation of equipment.
Heat exchanger tube is fixed on the tube sheet, and heat exchanger tube is made of some tube banks.Adjacent two tube banks connect into path by 180 ° of elbows.The effect of tube bank is to make minor diameter heat exchanger tube energy and major diameter elbow form path, avoids using the major diameter heat exchanger tube with heat transfer coefficient that reduces heat exchanger and the volume that increases equipment.
Two adjacent tube banks are fixed on the tube sheet with pipe nipple, and fixing mode can be used welding, flange connection etc., preferably uses welding, and welding can reduce distance between restraining with the saving space.Pipe nipple is connected with 180 ° of elbows with pipe flange successively by reducer pipe, has constituted a path.
In the junction of tube bank and elbow, adopt the reducer pipe transition, dwindle elbow diameter, further improve flow velocity, shorten the time of staying of medium in the elbow.Shell side is provided with some deflection plates to increase the turbulent extent of fluid, improves the heat transfer coefficient of fluid.By above measure, can improve the turbulent extent of fluid, eliminate the dead band in bobbin carriage and the heat exchanger tube, guarantee the long-term stability operation of heat exchanger.
Description of drawings
Fig. 1 is the Facad structure schematic diagram of multitubular bundles anti-clogging shell-and-tube heat exchanger; Wherein, 1-housing; The 2-tube bank; The 3-pipe nipple; The 4-reducer pipe; The 5-pipe flange; 6-180 ° of elbow; The 7-tube sheet; The 8-heat exchanger tube; The 9-deflection plate.
Fig. 2 is the right view of multitubular bundles anti-clogging shell-and-tube heat exchanger; Wherein, 5-pipe flange; 6-180 ° of elbow; The 7-tube sheet.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
Embodiment
Multitubular bundles anti-clogging shell-and-tube heat exchanger is based on traditional shell-and-tube heat exchanger.As shown in Figure 1, housing 1 and deflection plate 9 are structurally basic identical with traditional shell-and-tube heat exchanger, and tube sheet 7 adopts thin tubesheet to be welded in the cylindrical shell.In the tube side heat exchanger tube is divided into some tube banks 2.Arranging by the pattern of equilateral triangle between heat exchanger tube in the tube bank, tube bank and the tube bank is fixed on the tube sheet 7, and the distance of tube bank and tube bank should be as far as possible little, with the compactedness of increase equipment.
Two adjacent tube banks are welded on the tube sheet 7 with pipe nipple 3.Pipe nipple 3 is connected with 180 ° of elbows 6 with pipe flange 5 successively by reducer pipe 4, and two adjacent tube banks constitute a path.As shown in Figure 2, be connected in a manner described with another tube bank, form second path, by that analogy at an end of restraining.
Cleaner fluid enters from shell side, forms turbulent flow under the effect of deflection plate, with the abundant heat exchange of tube side fluid.Contain solid particle, easy fouling or gluey easily stifled medium and enter tube bank, flow through elbow at the terminal reducing of tube bank and enter next one tube bank, finally discharge from the tube side outlet from tube side.When needs clean tube side, take the flushing of flange 5 usefulness clear water apart and get final product.
The foregoing description is the utility model preferred implementation; but embodiment of the present utility model is not restricted to the described embodiments; other any do not deviate from change, the modification done under spiritual essence of the present utility model and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within the protection domain of the present utility model.

Claims (3)

1.一种多管束防堵塞管壳换热器,其特征在于:该换热器由壳体(1)、管束(2)、短节(3)、变径管(4)、管法兰(5)、180°弯头(6)、管板(7)、换热管(8)和折流板(9)构成;换热管(8)由若干管束组成,相邻两个管束(2)通过180°弯头(6)连接形成通路。1. A multi-tube bundle anti-blocking shell-and-tube heat exchanger, characterized in that: the heat exchanger consists of a shell (1), a tube bundle (2), a pup joint (3), a reducing tube (4), and a tube flange (5), 180 ° elbow (6), tube sheet (7), heat exchange tube (8) and baffle (9); heat exchange tube (8) is composed of several tube bundles, two adjacent tube bundles ( 2) Connect the 180° elbow (6) to form a passage. 2.根据权利要求1所述的多管束防堵塞管壳换热器,其特征在于:所述管束(2)是用短节(3)固定在管板(7)上,固定方式是焊接或法兰连接。2. The multi-tube bundle anti-blocking shell-and-tube heat exchanger according to claim 1, characterized in that: the tube bundle (2) is fixed on the tube sheet (7) with a short joint (3), and the fixing method is welding or Flange connection. 3.根据权利要求1或2所述的多管束防堵塞管壳换热器,其特征在于:所述短节(3)通过变径管(4)依次与管法兰(5)和180°弯头(6)连接。 3. The multi-tube bundle anti-blocking shell-and-tube heat exchanger according to claim 1 or 2, characterized in that: the short joint (3) is sequentially connected to the pipe flange (5) and 180° through the reducing tube (4) Elbow (6) connection. the
CN2010206615632U 2010-12-15 2010-12-15 Anti-blocking shell-and-tube heat exchanger with multiple tube bundles Expired - Lifetime CN202002517U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104165534A (en) * 2014-08-25 2014-11-26 哈尔滨工程大学 Tubular heat exchanger with twisted strips in relaxation fit with protruding tubes
CN109405598A (en) * 2018-11-08 2019-03-01 上海慧得节能科技有限公司 Variable diameter tube side heat exchanger for hot-blast stove
CN110793351A (en) * 2019-11-21 2020-02-14 上海蓝滨石化设备有限责任公司 A horizontal multi-tube bundle heavy oil heat exchanger
CN112146471A (en) * 2020-09-29 2020-12-29 扬中申扬换热设备有限公司 Square shell-and-tube heat exchanger

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104165534A (en) * 2014-08-25 2014-11-26 哈尔滨工程大学 Tubular heat exchanger with twisted strips in relaxation fit with protruding tubes
CN104165534B (en) * 2014-08-25 2017-02-08 哈尔滨工程大学 Tubular heat exchanger with twisted strips in relaxation fit with protruding tubes
CN109405598A (en) * 2018-11-08 2019-03-01 上海慧得节能科技有限公司 Variable diameter tube side heat exchanger for hot-blast stove
CN109405598B (en) * 2018-11-08 2024-05-14 上海慧得节能科技有限公司 Reducing pipe-line hot-blast stove heat exchanger
CN110793351A (en) * 2019-11-21 2020-02-14 上海蓝滨石化设备有限责任公司 A horizontal multi-tube bundle heavy oil heat exchanger
CN112146471A (en) * 2020-09-29 2020-12-29 扬中申扬换热设备有限公司 Square shell-and-tube heat exchanger

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