CN203112687U - Quartz rod-fiber butt joint welder system - Google Patents
Quartz rod-fiber butt joint welder system Download PDFInfo
- Publication number
- CN203112687U CN203112687U CN 201320054553 CN201320054553U CN203112687U CN 203112687 U CN203112687 U CN 203112687U CN 201320054553 CN201320054553 CN 201320054553 CN 201320054553 U CN201320054553 U CN 201320054553U CN 203112687 U CN203112687 U CN 203112687U
- Authority
- CN
- China
- Prior art keywords
- optical fiber
- torch
- quartz pushrod
- micro
- quartz rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model relates to a quartz rod-fiber butt joint welder system which comprises a torch component, a quartz rod component, an optical fiber component, a charge coupled device (CCD) microscopy component, a master control component and a high temperature heat source, wherein the torch component adjusts and positions a torch in the Y direction and the Z direction through a two-dimensional transmission mechanism; the quartz rod component performs fine adjustment and positioning on a quartz rod in the X direction through motion of a one-dimensional fine adjustment mechanism; and the optical fiber component drives optical fiber to translate in the Z direction and positions the optical fiber through an automatic feed mechanism, and enables the optical fiber to perform fine adjustment and positioning in the X direction and the Y direction through a two-dimensional fine adjustment mechanism. The quartz rod-fiber butt joint welder system is simple in structure,low in cost, convenient to control, high in degree of automation, and high in resolution of micro-positioning platform motion; and positions of the quartz rod and the optical fiber are automatically collected, controlled and calibrated through precise design of hardware and software program, so that high-resolution alignment operations are realized, and regular welding of the quartz rod and the optical fiber is accurately realized.
Description
Technical field
The utility model relates to the fiber coupling technique field, more specifically, relates to the fine docking machine of a kind of quartz pushrod system.
Background technology
The fine docking machine of quartz pushrod system is for an end being worn into the quartz pushrod end face of taper and the device systems that fiber fuse welds together.Adopt the slim ultra-intense laser that is mainly used in of quartz pushrod that the fine docking machine of quartz pushrod system processes to the injection of simple optical fiber, and multi-path laser close road injection etc. to simple optical fiber.The fine docking machine of quartz pushrod system can be applied to military industry field and high power laser industrial processes etc.Present domestic no this item technology still.
The quartz pushrod of silica fibre and arbitrary diameter awl end is linked together, be used for the superpower power laser of coupling, extremely harsh to the requirement of connecting portion, any small distortion of connecting portion can cause strong optical loss, and converts heat energy to it is burnt.Simultaneously, because quartz pushrod and fiber size differ greatly, the former thermal capacity is considerably beyond the latter, and rod also softening optical fiber has melted and has been out of shape with ing, the two can't be glued burning together, and more impossible hot melt is regular shape.
The utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model are to provide the fine docking machine of a kind of quartz pushrod system, be used for solving quartz pushrod of the prior art and optical fiber fusion welding technology occur can't welding or the irregular problem of welding.
For achieving the above object, the utility model provides the fine docking machine of a kind of quartz pushrod system, comprising: torch assembly, high temperature heat source, quartz pushrod assembly, optical fiber component, master control unit, and the micro-assembly of CCD, wherein,
Described torch assembly comprises: torch, two-dimentional transmission rig and torch anchor clamps, and the fixedly connected described torch anchor clamps of described two-dimentional transmission rig, one group of described torch of described torch anchor clamps clamping is regulated the described torch in location by described two-dimentional transmission rig Y-direction and Z-direction;
Described quartz pushrod assembly comprises: quartz pushrod, one dimension micro-adjusting mechanism and quartz pushrod anchor clamps, described quartz pushrod anchor clamps are horizontally disposed with and an end fixed clamp quartz pushrod, the other end is fixedly connected on described one dimension micro-adjusting mechanism, makes described quartz pushrod do X-direction fine setting location by described one dimension micro-adjusting mechanism motion;
Described optical fiber component comprises: optical fiber, fiber clamp, the two dimension micro-adjusting mechanism, with the one dimension automatic feed mechanism, the fixedly connected described one dimension automatic feed mechanism of described two-dimentional micro-adjusting mechanism, the fixedly connected described fiber clamp of described one dimension automatic feed mechanism drives described optical fiber by described one dimension automatic feed mechanism and does Z-direction translation and location, makes described optical fiber do X-direction and Y-direction fine setting location by described two-dimentional micro-adjusting mechanism;
Described master control unit comprises: motion control card and computer, and described computer routing motion control card is to control described quartz pushrod and fiber orientation and welding; And
The micro-assembly of described CCD comprises: microscope, ccd image sensor and video frequency collection card are equiped with ccd image sensor on the described microscope, in order to gather and output position information video and import computer through described video frequency collection card.
Preferably, described torch has miniature nozzles portion, the described miniature nozzles aperture D＜1mm of portion.
Preferably, described high temperature heat source adopts the oxygen gas source.
As mentioned above, the fine docking machine system architecture of a kind of quartz pushrod of the present utility model is simple, cost is low, control is convenient, level of automation is high, micromotion platform Motion Resolution rate height, adopt the accurate design of hardware and software program to gather, control, calibrate quartz pushrod and fiber position automatically, the operation of realization high resolution registration realizes the regular welding of quartz pushrod and optical fiber accurately.
Description of drawings
The fine docking machine system schematic of a kind of quartz pushrod that provides among the utility model embodiment is provided Fig. 1.
Description of reference numerals
The fine docking machine of 1000 quartz pushrods system
100 torch assemblies
110 torches
111 miniature nozzles portions
112 flame high-temperature zones
120 two-dimentional transmission rigs
130 torch anchor clamps
200 quartz pushrod assemblies
210 quartz pushrods
220 one dimension micro-adjusting mechanisms
230 quartz pushrod anchor clamps
300 optical fiber components
310 optical fiber
320 fiber clamps
330 two-dimentional micro-adjusting mechanisms
340 one dimension automatic feed mechanisms
The micro-assembly of 400 CCD
410 microscopes
420 ccd image sensors
Embodiment
Below by specific specific examples embodiment of the present utility model is described, those skilled in the art can understand other advantages of the present utility model and effect easily by the disclosed content of this specification sheets.The utility model can also be implemented or be used by other different embodiment, and the every details in this specification sheets also can be based on different viewpoints and application, carries out various modifications or change under the spirit of the present utility model not deviating from.
Need to prove, the appended graphic structure that illustrates of this specification sheets, ratio, size etc., equal contents in order to cooperate specification sheets to disclose only, understand and reading for person skilled in the art scholar, be not in order to limit the enforceable qualifications of the utility model, so technical essential meaning of tool not, the adjustment of the modification of any structure, the change of proportionlity or size, do not influencing under the effect that the utility model can produce and the purpose that can reach, all should still drop on the technology contents that the utility model discloses and get in the scope that can contain.Simultaneously, quote in this specification sheets as " on ", the term of D score, " left side ", " right side ", " centre " etc., also only for ease of understanding of narrating, but not in order to limit the enforceable scope of the utility model, the change of its relativeness or adjustment, under no essence change technology contents, when also being considered as the enforceable category of the utility model.
Please refer to shown in Figure 1, fine docking system 1000 of a kind of quartz pushrod that provides in present embodiment is provided for it, the fine docking machine of this quartz pushrod system 1000 comprises: torch assembly 100, high temperature heat source, quartz pushrod assembly 200, optical fiber component 300, master control unit, and the micro-assembly 400 of CCD, wherein, be provided with in the torch assembly 100: one group of torch 110, two dimension transmission rig 120 and torch anchor clamps 130, two dimension transmission rig 120 fixedly connected torch anchor clamps 130, one group of torch 110 of torch anchor clamps 130 clampings, do Y-direction and Z-direction adjusting location by 120 pairs of described torches 110 of two-dimentional transmission rig, two-dimentional transmission rig 120 wherein is electronic transmission translation stage, comprise the translation stage body, stepper-motor, parts such as shaft coupling.
Torch 110 has miniature nozzles portion 111, aperture D＜the 1mm of miniature nozzles portion 111, torch 110 1 ends are connected with high temperature heat source, consider 1800 ℃ of quartz material fusing points, available high temperature heat source has arc-welding, oxygen gas thermal source, adopts the arc-welding thermal source can cause torch assembly 100 cost height, and has the difficult adjusting of flame, preferably, select the oxygen gas high temperature heat source for use.
Be provided with in the quartz pushrod assembly 200: quartz pushrod 210, one dimension micro-adjusting mechanism 220 and quartz pushrod anchor clamps 230, quartz pushrod anchor clamps 230 are horizontally disposed with and an end fixed clamp quartz pushrod 210, the other end is fixedly connected on one dimension micro-adjusting mechanism 220, makes quartz pushrod 210 do X-direction fine setting location by 220 motions of one dimension micro-adjusting mechanism;
Be provided with in the optical fiber component 300: optical fiber 310, fiber clamp 320, two dimension micro-adjusting mechanism 330, with one dimension automatic feed mechanism 340, two dimension micro-adjusting mechanism 330 fixedly connected one dimension automatic feed mechanisms 340, be fixed with fiber clamp 320 on the one dimension automatic feed mechanism 340, drive optical fiber 310 by one dimension automatic feed mechanism 340 and do Z-direction translation and location, make optical fiber 310 do X-direction and Y-direction fine setting location by two-dimentional micro-adjusting mechanism 330.
Master control unit 500 wherein is provided with: motion control card, software program and computer, computer routing motion control card and software program are controlled described quartz pushrod 210 and optical fiber 310 location and welding automatically.
The micro-assembly 400 of CCD, comprise: microscope 410, ccd image sensor 420 and video frequency collection card, be equiped with ccd image sensor 420 on the described microscope 410, observe the positional information of gathering quartz pushrod 210 and optical fiber 310 by microscope 410, and through the output of ccd image sensor 420 signal measurement rear videos, with importing computer by video frequency collection card.
The principle of work of the fine docking machine of a kind of quartz pushrod system 1000 that the utility model provides is specific as follows:
With quartz pushrod 210 fixed clamp on quartz pushrod anchor clamps 230, regulate the position of torch 110 in fore-and-aft direction and height direction by two-dimentional transmission rig 120, regulate the position of quartz pushrod 210 simultaneously by one dimension micro-adjusting mechanism 220 left and right directions, make the flame high-temperature zone 112 of torch 110 aim at quartz pushrod 210 awl end faces, regulate torch 110 by two-dimentional transmission rig 120 then and return initial point.
Optical fiber 310 is fixed on the fiber clamp 320, and at fore-and-aft direction and left and right directions, and one dimension automatic feed mechanism 340 regulates optical fiber 310 positions in the height direction, makes optical fiber 310 end faces bore end faces with quartz pushrod 210 and aims at by two-dimentional micro-adjusting mechanism 330; Gather image by microscope 410 through ccd image sensor 420 and video frequency collection card, observe alignment case at vertical both direction at the display screen of computer.
Start control software, make its working position that enters adjustment by the miniature nozzles of two-dimentional transmission rig 120 adjustings portion 111, heating quartz pushrod 210 ends, and optical fiber 310 makes the two be melt into one; Quartz pushrod 210 and optical fiber 310 weldings processing is finished in annealing then.
In sum, the fine docking machine of a kind of quartz pushrod of the present utility model system is 1000 simple in structure, cost is low, control is convenient, level of automation is high, micromotion platform Motion Resolution rate height, adopt the accurate design of hardware and software program to gather, control, calibrate quartz pushrod and fiber position automatically, the operation of realization high resolution registration realizes the regular welding of quartz pushrod 210 and optical fiber 310 accurately.So the utility model has effectively overcome various shortcoming of the prior art and the tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not is used for restriction the utility model.Any person skilled in the art scholar all can be under spirit of the present utility model and category, and above-described embodiment is modified or changed.Therefore, have in the technical field under such as and know that usually the knowledgeable modifies or changes not breaking away from all equivalences of finishing under spirit that the utility model discloses and the technological thought, must be contained by claim of the present utility model.
Claims (3)
1. the fine docking machine system (1000) of quartz pushrod is characterized in that, comprising: torch assembly (100), high temperature heat source, quartz pushrod assembly (200), optical fiber component (300), master control unit, and the micro-assembly of CCD (400), wherein,
Described torch assembly (100) comprising: one group of torch (110), two-dimentional transmission rig (120) and torch anchor clamps (130), be fixedly connected with described torch anchor clamps (130) on the described two-dimentional transmission rig (120), described torch anchor clamps (130) one group of described torch of clamping (110) are done Y-direction and Z-direction adjusting location by described two-dimentional transmission rig (120) to described torch (110);
Described quartz pushrod assembly (200) comprising: quartz pushrod (210), one dimension micro-adjusting mechanism (220) and quartz pushrod anchor clamps (230), described quartz pushrod anchor clamps (230) are horizontally disposed with and an end fixed clamp quartz pushrod (210), the other end is fixedly connected on the described one dimension micro-adjusting mechanism (220), by described one dimension micro-adjusting mechanism (220) described quartz pushrod (210) is done X-direction fine setting location;
Described optical fiber component (300) comprising: optical fiber (310), fiber clamp (320), two dimension micro-adjusting mechanism (330), with one dimension automatic feed mechanism (340), the fixedly connected described one dimension automatic feed mechanism of described two-dimentional micro-adjusting mechanism (330) (340), described one dimension automatic feed mechanism (340) is gone up fixedly described fiber clamp (320), drive described optical fiber (310) by described one dimension automatic feed mechanism (340) and do Z-direction translation and location, by described two-dimentional micro-adjusting mechanism (330) described optical fiber (310) is done X-direction and Y-direction fine setting location;
Described master control unit comprises: motion control card and computer, and described computer routing motion control card is to control described quartz pushrod (210) and optical fiber (310) location and welding; And
The micro-assembly of described CCD (400) comprising: microscope (410), ccd image sensor (420) and video frequency collection card, be equiped with ccd image sensor (420) on the described microscope (410), in order to gather and output position information video and import computer through described video frequency collection card.
2. the fine docking machine system (1000) of quartz pushrod according to claim 1 is characterized in that described torch (110) has miniature nozzles portions (111), the aperture D＜1mm of described miniature nozzles portions (111).
3. the fine docking machine system (1000) of quartz pushrod according to claim 1 is characterized in that described high temperature heat source adopts the oxygen gas source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320054553 CN203112687U (en) | 2013-01-31 | 2013-01-31 | Quartz rod-fiber butt joint welder system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320054553 CN203112687U (en) | 2013-01-31 | 2013-01-31 | Quartz rod-fiber butt joint welder system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203112687U true CN203112687U (en) | 2013-08-07 |
Family
ID=48893055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320054553 Expired - Fee Related CN203112687U (en) | 2013-01-31 | 2013-01-31 | Quartz rod-fiber butt joint welder system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203112687U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950394A (en) * | 2015-06-12 | 2015-09-30 | 中国电子科技集团公司第四十一研究所 | Device and method for automatically adjusting optical fiber image |
| CN111999812A (en) * | 2020-09-16 | 2020-11-27 | 中南大学 | Optical power feedback-based automatic alignment and fusion welding device and method for optical fiber end caps |
| CN111999811A (en) * | 2020-09-16 | 2020-11-27 | 中南大学 | Automatic alignment welding device for optical fiber end cap |
-
2013
- 2013-01-31 CN CN 201320054553 patent/CN203112687U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950394A (en) * | 2015-06-12 | 2015-09-30 | 中国电子科技集团公司第四十一研究所 | Device and method for automatically adjusting optical fiber image |
| CN111999812A (en) * | 2020-09-16 | 2020-11-27 | 中南大学 | Optical power feedback-based automatic alignment and fusion welding device and method for optical fiber end caps |
| CN111999811A (en) * | 2020-09-16 | 2020-11-27 | 中南大学 | Automatic alignment welding device for optical fiber end cap |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204414117U (en) | A kind of vision positioning welding machine people | |
| CN104384765B (en) | Based on the automatic soldering method of threedimensional model and machine vision | |
| CN203112687U (en) | Quartz rod-fiber butt joint welder system | |
| CN205147525U (en) | Send a laser -beam welding machine | |
| CN103495807B (en) | Multirobot optical-fiber laser diced system | |
| CN205271144U (en) | Four -axis linkage laser welding device | |
| CN101396767B (en) | Laser processing apparatus, processed data generating method | |
| CN104619448B (en) | Bonding machine | |
| CN107790879A (en) | A kind of double cover plate of power battery laser-beam welding machine and welding method | |
| CN102023614B (en) | Laser welding device | |
| CN205464815U (en) | Laser welding work bench | |
| JPH01118106A (en) | Method for centering and fixing optical fiber | |
| CN101436560A (en) | Apparatus and method for manufacturing semiconductor device | |
| CN102785033B (en) | Laser and electric arc hybrid welding torch based on three-dimensional regulation | |
| CN101298116B (en) | Non-coaxial positioning method for processing laser material | |
| CN104842069A (en) | Laser welding system | |
| CN206105147U (en) | Mark device is beaten to Z axle dynamic compensation | |
| CN205834486U (en) | A kind of column mobile model telescopic laser process machine of shaven head | |
| CN106707413A (en) | Big-core-diameter optical fiber fused processing platform | |
| CN108817614A (en) | A kind of arc welding robot weld joint tracking attitude adjusting method | |
| CN204308409U (en) | A kind of laser process equipment laser optical path adjusting device | |
| CN203804367U (en) | Constant temperature soldering machine for scanning scanner head | |
| CN104330851B (en) | Automatic setup system and method | |
| CN207205559U (en) | A kind of laser process equipment and Laser Processing teaching training device | |
| CN213410838U (en) | Visual PCB laser cutting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130807 Termination date: 20160131 |
|
| EXPY | Termination of patent right or utility model |