CN203096043U - Flavor substance based online device for picking liquor according to quality - Google Patents
Flavor substance based online device for picking liquor according to quality Download PDFInfo
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- CN203096043U CN203096043U CN2012207222396U CN201220722239U CN203096043U CN 203096043 U CN203096043 U CN 203096043U CN 2012207222396 U CN2012207222396 U CN 2012207222396U CN 201220722239 U CN201220722239 U CN 201220722239U CN 203096043 U CN203096043 U CN 203096043U
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Abstract
The utility model belongs to the technical field of brewing, carries out improvement aiming at the traditional devices for picking liquor and provides a flavor substance based online device for picking liquor according to quality. The device has the beneficial effects that the automatic control system technology is applied to the brewing technique to monitor change of the contents of flavor substances in real time to pick liquor according to the quality. The device is characterized in that a flavor substance online detector is arranged on a liquor outlet pipeline; an automatic regulating valve is arranged in the liquor receiving position of the liquor outlet pipeline; the flavor substance online detector is connected with the input end of a DCS (distributed control system); and the output end of the DCS is connected with the automatic regulating valve in the liquor receiving position. The device breaks through the traditional experience of picking liquor by looking at hops, improves the degree of automatic operation, reduces personal errors and increases the yield of high-quality liquor.
Description
Technical field
The utility model belongs to brewing technical field, is specifically related to the online amount quality picking wine device of flavour substances.
Background technology
Plucking the wine device is important device in the brewed spirit device.Amount quality picking wine is exactly behind foreshot's extraction, tastes accurately classification while plucking.The different wine devices of plucking have very big influence to the quality of liquor, answer controlling flow wine temperature, and slowly distillation is left out the beginning and the end.
At present, the wine brewing operator adopt in plucking the wine process plucks tradition that the wine device is only applicable to " observing the hops changing conditions with eyes, wine body odour, aroma change " and plucks the wine experience and pluck wine.But tradition is plucked wine and is had following shortcoming:
1. see that it is the traditional technology that operator grasp wine degree height in the white liquor distilling process that flower is plucked wine, according to shape, size, the time length of hops, can judge the height of wine liquid alcohol molecule content.But interpersonal experience judges that existence is than big-difference.The quality of plucking wine influences the yield of quality liquor largely, and at present, the quality liquor yield only is 1.5 ~ 2.2%.
2. see that flower measures the alcohol that is based on various concentration and the mixing solutions of water, different at certain pressure with surface tension under the temperature, the foam that alcohol produced easy dissipation because tension force is little.Along with the rising of distillation temperature, ethanol concn reduces gradually, and the dissipation speed of the hops that alcohol produces constantly slows down, and the relative density of water is greater than alcohol, and tension force is big, and the dissipation speed of spray is slow.See that flower can be divided into 5 kinds: big blowing, little blowing, cloud flower, two flowers, oil bloom.But in stream wine process, hops and spray change very fast alternately the time, and interpersonal experience judgement exists than big-difference.Might cause excellent section wine to enter one section or one section wine and enter intermixing such as excellent section, influence vinosity.
As CN99212874.9, name is called the utility application of " heat pipe water distilling apparatus ", discloses a kind of heat pipe water distilling apparatus, is the fractionation by distillation or the spissated processing units of purifying that is used for wine, vinegar, fragrance product etc.It partly is made of still kettle, mistake steam pipe and condenser.This device is only applicable to traditional wine method of plucking, thereby still causes personal errors to influence the yield and the vinosity of wine easily.
The utility model content
The utility model is plucked the above-mentioned shortcoming that the wine device exists at tradition, provides a kind of flavour substances online amount quality picking wine device.The utility model applies to the automation control system technology in the wine-making technology, and the flavour substances Changing Pattern of different periods of monitoring distillation in real time carries out amount quality picking wine, break traditional experience of seeing that flower is plucked wine, improve automatic operational degree, reduce personal errors, promote the yield of quality liquor.
For realizing above-mentioned utility model purpose, the utility model adopts following technical scheme:
The online amount quality picking wine device of flavour substances, comprise the grain Zhen, discriminate lid, condenser, steam-pipe and wine output pipe, steam-pipe connects grain and discriminates, discriminate lid and be positioned at grain Zhen upper end, discriminating lid is connected with condenser by pipeline, condenser connects wine output pipe, it is characterized in that: the flavour substances on-line detector is set on wine output pipe, the wine place that connects of wine output pipe is provided with automatic regulating valve, the flavour substances on-line detector connects DCS Controlling System input terminus, and DCS Controlling System output terminal connects the automatic regulating valve at wine place.DCS Controlling System control automatic regulating valve opens automatically or cuts out, and carries out amount quality picking wine.
The described wine place that connects is provided with a plurality ofly, and respectively disposes an automatic regulating valve.
Automatic regulating valve and pressure unit are set on the described steam-pipe, pressure unit connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the steam-pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically the control vapor pressure reaches the required vapor pressure processing requirement of each distillation sequence.
On the water of condensation transport pipe of described condenser automatic regulating valve is set, temperature transmitter is set on wine output pipe, temperature transmitter connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the water of condensation transport pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically control water of condensation operational throughput, required temperature process requirement when reaching wine.
On the water of condensation transport pipe of described condenser plate-type heat exchanger is set.Preferably, described plate-type heat exchanger is 10M
2Plate-type heat exchanger.Be convenient to control the temperature of water of condensation, the water temperature of avoiding causing because of seasonal variation changes.
The described wine device of plucking is applicable to the online amount quality picking wine technology of specific flavour substances, this technology is: the flavour substances on-line detector is set on wine output pipe, the flavour substances content data that monitoring is obtained is sent to the DCS Controlling System in real time, the DCS Controlling System is with the judgement of comparing of real-time flavour substances content data and default flavour substances content data, when the flavour substances content data equates with the flavour substances content data of presetting, the control of DCS Controlling System connects the automatic regulating valve at wine place and opens automatically or close, and carries out amount quality picking wine.
The beneficial effects of the utility model are:
1, the utility model is provided with the flavour substances on-line detector on wine output pipe, follow the tracks of the content situation of flavour substances incessantly, use gas chromatograph that materials such as ester class, alcohols, aldehydes are detected simultaneously, carry out multistage than changing conditions and pluck wine according to different aromas component substances content and amount, strict each section wine body of distinguishing, science, amount quality picking wine reasonably.Break traditional experience of seeing that flower is plucked wine, reduce personal errors, evade to greatest extent that last cut section wine enters next section or back one cut section wine enters intermixings such as leading portion, effectively remove impurity, greatly improved the quality of wine.
2, the utility model applies to the automation control system technology in the wine-making technology; detect the flavour substances content in real time; carry out amount quality picking wine; improve the automatic operational degree of plucking in the wine technology; wine modernization, mass-producing are plucked in formation; promote the quality liquor yield, the quality liquor yield can improve more than 6.2%.
3, the utility model is provided with automatic regulating valve and pressure unit on steam-pipe, simultaneously the vapor pressure signal is sent into the DCS Controlling System, controls vapor pressure automatically, reaches the required vapor pressure processing requirement of each distillation sequence.
4, the utility model is provided with automatic regulating valve on the water of condensation transport pipe, temperature transmitter is set on wine output pipe, to flow the wine temperature signal simultaneously and enter the DCS Controlling System, automatically control the water of condensation operational throughput, the temperature of water of condensation in the strict control condenser, required temperature process requirement when reaching wine.
5, the utility model is applicable to the online amount quality picking wine technology of specific flavour substances, adopts control gas phase temperature amount quality picking wine automatically, is convenient to the strict division of the finished wine of different vinosity, more help improving the quality of wine to plucking the true segmentation of alcohol.
6, the utility model is applicable to the online amount quality picking wine technology of specific flavour substances, a plurality of automatic regulating valves are set going out the wine place, open or close out the wine valve automatically, carry out segmentation and connect wine, be more convenient for the strict division of the finished wine of different vinosity is reached the purpose that improves the quality liquor yield.
Description of drawings
Fig. 1 is the online amount quality picking wine structure drawing of device of flavour substances.
Fig. 2 has nine online amount quality picking wine structure drawing of device of flavour substances that meet the wine place.
Fig. 3 is the online amount quality picking wine process flow sheet of flavour substances.
Be labeled as among the figure: 1, grain is discriminated, and 2, discriminate lid, 3, condenser, 4, steam-pipe, 5, wine output pipe, 6, the flavour substances on-line detector, 7, the DCS Controlling System, 8, automatic regulating valve, 9, pressure unit, 10, automatic regulating valve, 11, temperature transmitter, 12, automatic regulating valve, 13, plate-type heat exchanger.
Embodiment
Below in conjunction with embodiment essentiality content of the present utility model is described in further detail.
Embodiment 1
The online amount quality picking wine device of flavour substances, comprise the grain Zhen, discriminate lid, condenser, steam-pipe and wine output pipe, steam-pipe connects grain and discriminates, discriminate lid and be positioned at grain Zhen upper end, discriminating lid is connected with condenser by pipeline, condenser connects wine output pipe, it is characterized in that: the flavour substances on-line detector is set on wine output pipe, the wine place that connects of wine output pipe is provided with automatic regulating valve, the flavour substances on-line detector connects DCS Controlling System input terminus, and DCS Controlling System output terminal connects the automatic regulating valve at wine place.DCS Controlling System control automatic regulating valve opens automatically or cuts out, and carries out amount quality picking wine.
The described wine place that connects is provided with three, and respectively disposes an automatic regulating valve.
Automatic regulating valve and pressure unit are set on the described steam-pipe, pressure unit connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the steam-pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically the control vapor pressure reaches the required vapor pressure processing requirement of each distillation sequence.
On the water of condensation transport pipe of described condenser automatic regulating valve is set, temperature transmitter is set on wine output pipe, temperature transmitter connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the water of condensation transport pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically control water of condensation operational throughput, required temperature process requirement when reaching wine.
The structure of flavour substances on-line detector comprises the metal probe and the detection signal treatment system device (comprising a gas chromatograph) of acid-alkali-corrosive-resisting, connects DCS Controlling System input terminus.
Principle of work: the detection signal treatment unit is converted into electrical signal with ester, acid, alcohol, the aldehyde flavour substances content that is detected, in time feedback is given the DCS Controlling System simultaneously, on DCS control picture, show ester, acid, alcohol, aldehyde flavour substances content situation, and show the height variation tendency of flavour substances content with curve form.
Embodiment 2
The online amount quality picking wine device of flavour substances, comprise the grain Zhen, discriminate lid, condenser, steam-pipe and wine output pipe, steam-pipe connects grain and discriminates, discriminate lid and be positioned at grain Zhen upper end, discriminating lid is connected with condenser by pipeline, condenser connects wine output pipe, it is characterized in that: the flavour substances on-line detector is set on wine output pipe, the wine place that connects of wine output pipe is provided with automatic regulating valve, the flavour substances on-line detector connects DCS Controlling System input terminus, and DCS Controlling System output terminal connects the automatic regulating valve at wine place.DCS Controlling System control automatic regulating valve opens automatically or cuts out, and carries out amount quality picking wine.
The described wine place that connects is provided with four, and respectively disposes an automatic regulating valve.
Automatic regulating valve and pressure unit are set on the described steam-pipe, pressure unit connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the steam-pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically the control vapor pressure reaches the required vapor pressure processing requirement of each distillation sequence.
On the water of condensation transport pipe of described condenser automatic regulating valve is set, temperature transmitter is set on wine output pipe, temperature transmitter connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the water of condensation transport pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically control water of condensation operational throughput, required temperature process requirement when reaching wine.
On the water of condensation transport pipe of described condenser plate-type heat exchanger is set.
Embodiment 3
The online amount quality picking wine device of flavour substances, comprise the grain Zhen, discriminate lid, condenser, steam-pipe and wine output pipe, steam-pipe connects grain and discriminates, discriminate lid and be positioned at grain Zhen upper end, discriminating lid is connected with condenser by pipeline, condenser connects wine output pipe, it is characterized in that: the flavour substances on-line detector is set on wine output pipe, the wine place that connects of wine output pipe is provided with automatic regulating valve, the flavour substances on-line detector connects DCS Controlling System input terminus, and DCS Controlling System output terminal connects the automatic regulating valve at wine place.DCS Controlling System control automatic regulating valve opens automatically or cuts out, and carries out amount quality picking wine.
The described wine place that connects is provided with nine, sees accompanying drawing 2, and respectively disposes an automatic regulating valve.
Automatic regulating valve and pressure unit are set on the described steam-pipe, pressure unit connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the steam-pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically the control vapor pressure reaches the required vapor pressure processing requirement of each distillation sequence.
On the water of condensation transport pipe of described condenser automatic regulating valve is set, temperature transmitter is set on wine output pipe, temperature transmitter connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the water of condensation transport pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically control water of condensation operational throughput, required temperature process requirement when reaching wine.
On the water of condensation transport pipe of described condenser 10M is set
2Plate-type heat exchanger.
Embodiment 4
The online amount quality picking wine device of flavour substances, comprise the grain Zhen, discriminate lid, condenser, steam-pipe and wine output pipe, steam-pipe connects grain and discriminates, discriminate lid and be positioned at grain Zhen upper end, discriminating lid is connected with condenser by pipeline, condenser connects wine output pipe, it is characterized in that: the flavour substances on-line detector is set on wine output pipe, the wine place that connects of wine output pipe is provided with automatic regulating valve, the flavour substances on-line detector connects DCS Controlling System input terminus, and DCS Controlling System output terminal connects the automatic regulating valve at wine place.DCS Controlling System control automatic regulating valve opens automatically or cuts out, and carries out amount quality picking wine.
The described wine place that connects is provided with nine, and respectively disposes an automatic regulating valve.
Automatic regulating valve and pressure unit are set on the described steam-pipe, pressure unit connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the steam-pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically the control vapor pressure reaches the required vapor pressure processing requirement of each distillation sequence.
On the water of condensation transport pipe of described condenser automatic regulating valve is set, temperature transmitter is set on wine output pipe, temperature transmitter connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the water of condensation transport pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically control water of condensation operational throughput, required temperature process requirement when reaching wine.
On the water of condensation transport pipe of described condenser 10M is set
2Plate-type heat exchanger.
Embodiment 5
The online amount quality picking wine device of flavour substances, comprise the grain Zhen, discriminate lid, condenser, steam-pipe and wine output pipe, steam-pipe connects grain and discriminates, discriminate lid and be positioned at grain Zhen upper end, discriminating lid is connected with condenser by pipeline, condenser connects wine output pipe, it is characterized in that: the flavour substances on-line detector is set on wine output pipe, the wine place that connects of wine output pipe is provided with automatic regulating valve, the flavour substances on-line detector connects DCS Controlling System input terminus, and DCS Controlling System output terminal connects the automatic regulating valve at wine place.DCS Controlling System control automatic regulating valve opens automatically or cuts out, and carries out amount quality picking wine.
The described wine place that connects is provided with nine, and respectively disposes an automatic regulating valve.
Automatic regulating valve and pressure unit are set on the described steam-pipe, pressure unit connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the steam-pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically the control vapor pressure reaches the required vapor pressure processing requirement of each distillation sequence.
On the water of condensation transport pipe of described condenser automatic regulating valve is set, temperature transmitter is set on wine output pipe, temperature transmitter connects DCS Controlling System input terminus, DCS Controlling System output terminal connects the automatic regulating valve on the water of condensation transport pipe, DCS Controlling System control automatic regulating valve opens automatically or cuts out, automatically control water of condensation operational throughput, required temperature process requirement when reaching wine.
On the water of condensation transport pipe of described condenser 10M is set
2Plate-type heat exchanger.
Embodiment 6
The utility model mainly is the online amount quality picking wine technology that is applicable to flavour substances, sees accompanying drawing 3.
The online amount quality picking wine technology of described flavour substances is: the online amount quality picking wine technology of flavour substances, it is characterized in that: the flavour substances on-line detector is set on wine output pipe, the flavour substances content data that monitoring is obtained is sent to the DCS Controlling System in real time, the DCS Controlling System is with the judgement of comparing of real-time flavour substances content data and default flavour substances content data, when the flavour substances content data equates with the flavour substances content data of presetting, the control of DCS Controlling System connects the automatic regulating valve at wine place and opens automatically or close, and carries out amount quality picking wine.
The quantity of described automatic regulating valve is identical with the segments of plucking wine.
Described flavour substances comprises ethyl acetate, ethyl butyrate, ethyl hexanoate, ethyl lactate.
The described wine of plucking divides nine sections to carry out according to flavour substances content:
The ethyl acetate content of first section wine is that 3.60-3.70, ethyl butyrate content are that 1.30-1.34, ethyl hexanoate content are that 4.60-4.69, content of ethyl lactate are 1.40-1.45;
The ethyl acetate content of second section wine is that 3.69-2.75, ethyl butyrate content are that 1.35-0.88, ethyl hexanoate content are that 4.70-4.00, content of ethyl lactate are 1.50-1.62;
The ethyl acetate content of the 3rd section wine is that 2.74-2.51, ethyl butyrate content are that 0.87-0.60, ethyl hexanoate content are that 3.99-3.70, content of ethyl lactate are 1.63-1.76;
The ethyl acetate content of the 4th section wine is that 2.50-1.75, ethyl butyrate content are that 0.59-0.46, ethyl hexanoate content are that 3.69-2.40, content of ethyl lactate are 1.79-1.88;
The ethyl acetate content of the 5th section wine is that 1.74-1.43, ethyl butyrate content are that 0.45-0.35, ethyl hexanoate content are that 2.39-1.72, content of ethyl lactate are 1.90-1.95;
The ethyl acetate content of the 6th section wine is that 1.42-1.31, ethyl butyrate content are that 0.34-0.32, ethyl hexanoate content are that 1.70-1.40, content of ethyl lactate are 1.96-2.00;
The ethyl acetate content of the 7th section wine is that 1.30-1.05, ethyl butyrate content are that 0.31-0.2, ethyl hexanoate content are that 1.39-0.52, content of ethyl lactate are 2.01-2.24;
The ethyl acetate content of the 8th section wine is that 1.04-0.25, ethyl butyrate content are that 0.19-0.06, ethyl hexanoate content are that 0.50-0.20, content of ethyl lactate are 2.25-3.45;
The ethyl acetate content of the 9th section wine is≤0.25, ethyl butyrate content for≤0.06, ethyl hexanoate content for≤0.18, content of ethyl lactate is 〉=3.45.
The described wine technology of plucking, required vapor pressure is 0.025 Mpa when steaming wine.
The described wine technology of plucking, when going out wine, stream wine temperature is 22 ℃.
Claims (6)
1. the online amount quality picking wine device of flavour substances, comprise grain Zhen (1), discriminate lid (2), condenser (3), steam-pipe (4) and wine output pipe (5), steam-pipe (4) connects grain and discriminates (1), discriminate lid (2) and be positioned at grain Zhen upper end, discriminating lid (2) is connected with condenser (3) by pipeline, condenser (3) connects wine output pipe (5), it is characterized in that: flavour substances on-line detector (6) is set on wine output pipe (5), the wine place that connects of wine output pipe is provided with automatic regulating valve (8), flavour substances on-line detector (6) connects DCS Controlling System (7) input terminus, and DCS Controlling System (7) output terminal connects the automatic regulating valve (8) at wine place.
2. the online amount quality picking wine device of flavour substances according to claim 1 is characterized in that: the described wine place that connects is provided with a plurality ofly, and respectively disposes an automatic regulating valve.
3. the online amount quality picking wine device of flavour substances according to claim 1, it is characterized in that: automatic regulating valve (10) and pressure unit (9) are set on the described steam-pipe (4), pressure unit (9) connects DCS Controlling System (7) input terminus, and DCS Controlling System (7) output terminal connects the automatic regulating valve (10) on the steam-pipe.
4. the online amount quality picking wine device of flavour substances according to claim 1, it is characterized in that: automatic regulating valve (12) is set on the water of condensation transport pipe of described condenser (3), temperature transmitter (11) is set on wine output pipe (5), temperature transmitter (11) connects DCS Controlling System (7) input terminus, and DCS Controlling System (7) output terminal connects the automatic regulating valve (12) on the water of condensation transport pipe.
5. the online amount quality picking wine device of flavour substances according to claim 1 is characterized in that: plate-type heat exchanger (13) is set on the water of condensation transport pipe of described condenser (3).
6. the online amount quality picking wine device of flavour substances according to claim 6 is characterized in that: described plate-type heat exchanger (13) is 10m
2Plate-type heat exchanger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207222396U CN203096043U (en) | 2012-12-25 | 2012-12-25 | Flavor substance based online device for picking liquor according to quality |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207222396U CN203096043U (en) | 2012-12-25 | 2012-12-25 | Flavor substance based online device for picking liquor according to quality |
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| CN203096043U true CN203096043U (en) | 2013-07-31 |
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| CN2012207222396U Expired - Lifetime CN203096043U (en) | 2012-12-25 | 2012-12-25 | Flavor substance based online device for picking liquor according to quality |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104673618A (en) * | 2015-02-04 | 2015-06-03 | 泸州科源生物科技有限公司 | Automatic segmented liquor receiving device |
| CN106350421A (en) * | 2016-08-30 | 2017-01-25 | 中国食品发酵工业研究院 | Real-time on-line grading and precise liquor picking system |
| CN106568908A (en) * | 2016-11-02 | 2017-04-19 | 湖南博雅智能装备股份有限公司 | Liquor-receiving system and method |
| CN110791406A (en) * | 2019-09-11 | 2020-02-14 | 四川轻化工大学 | Method for distilling and picking white spirit |
| CN112180832A (en) * | 2020-11-04 | 2021-01-05 | 尧米(重庆)智能科技有限公司 | Artificial intelligent wine picking device and wine picking method thereof |
-
2012
- 2012-12-25 CN CN2012207222396U patent/CN203096043U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104673618A (en) * | 2015-02-04 | 2015-06-03 | 泸州科源生物科技有限公司 | Automatic segmented liquor receiving device |
| CN106350421A (en) * | 2016-08-30 | 2017-01-25 | 中国食品发酵工业研究院 | Real-time on-line grading and precise liquor picking system |
| CN106568908A (en) * | 2016-11-02 | 2017-04-19 | 湖南博雅智能装备股份有限公司 | Liquor-receiving system and method |
| CN110791406A (en) * | 2019-09-11 | 2020-02-14 | 四川轻化工大学 | Method for distilling and picking white spirit |
| CN112180832A (en) * | 2020-11-04 | 2021-01-05 | 尧米(重庆)智能科技有限公司 | Artificial intelligent wine picking device and wine picking method thereof |
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