CN203095387U - Large wind generating set cabin cover side plate hanger - Google Patents

Large wind generating set cabin cover side plate hanger Download PDF

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Publication number
CN203095387U
CN203095387U CN201220691444.0U CN201220691444U CN203095387U CN 203095387 U CN203095387 U CN 203095387U CN 201220691444 U CN201220691444 U CN 201220691444U CN 203095387 U CN203095387 U CN 203095387U
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nacelle cover
hanger
side plate
cantilever
generating set
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Expired - Lifetime
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CN201220691444.0U
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李龙刚
游瑞
许斌
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CRRC Wind Power Shandong Co Ltd
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CNR Wind Power Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

本实用新型具体公开了一种大型风力发电机组机舱罩侧板吊具,包括两根悬臂梁和一根横梁,所述的悬臂梁通过竖直梁与横梁连接,所述的悬臂梁分别与竖直梁和横梁垂直,且两个悬臂梁分别设于横梁的两端,在所述的横梁顶端设有吊耳,在两个悬臂梁上设置有连接板。本实用新型结构简单,操作方便,设计平稳,生产效率高,并且可以实现风力发电机组大批量生产。

Figure 201220691444

The utility model specifically discloses a hanger for the side panel of the nacelle cover of a large-scale wind power generating set, which comprises two cantilever beams and a crossbeam. The straight beam and the cross beam are vertical, and two cantilever beams are respectively arranged at both ends of the cross beam, lifting lugs are arranged on the top of the cross beam, and connecting plates are arranged on the two cantilever beams. The utility model has the advantages of simple structure, convenient operation, stable design and high production efficiency, and can realize mass production of wind power generating sets.

Figure 201220691444

Description

一种大型风力发电机组机舱罩侧板吊具A hanger for the side panel of the nacelle cover of a large wind power generating set

技术领域 technical field

    本实用新型涉及一种大型风力发电机组机舱罩侧板吊具,特别是风力发电机组机舱罩侧板吊具。 The utility model relates to a hanger for the side plate of the nacelle cover of a large wind power generating set, in particular to a hanger for the side plate of the nacelle cover of the wind power generating set.

背景技术 Background technique

随着世界范围内风能技术的迅猛发展和市场需求的扩大,风力发电机组的设计趋于大型化、多样化,同样,机舱罩的设计也不可避免地向大型化、多样化方向发展。而机舱罩多为玻璃钢制品,体积较大,柔性大,材料特殊,没有专用吊具,之前的吊装方法是用吊带吊装机舱罩连接法兰,吊运与安装过程由于找不准重心容易倾覆,操作难度大,很难保证其在吊运过程处于水平状态,而且很容易损坏机舱罩连接法兰,从而导致机舱罩安装困难,吊带安装时需要多人辅助并且高空作业,存在很大的安全隐患。 With the rapid development of wind energy technology and the expansion of market demand in the world, the design of wind turbines tends to be large and diversified. Similarly, the design of nacelle cover will inevitably develop in the direction of large and diverse. The nacelle cover is mostly made of glass fiber reinforced plastics, which is bulky, flexible, and made of special materials. There is no special lifting device. The previous hoisting method is to use slings to hoist the connecting flange of the nacelle cover. During the lifting and installation process, it is easy to overturn due to the inaccurate center of gravity. The operation is difficult, and it is difficult to ensure that it is in a horizontal state during the lifting process, and it is easy to damage the connecting flange of the nacelle cover, which makes the installation of the nacelle cover difficult. The installation of the sling requires multiple people to assist and work at high altitude, which poses a great safety hazard .

实用新型内容 Utility model content

为了改变现有的这种状况,减轻工人的劳动强度,提高工作效率,本实用新型打破了传统吊具的设计思路,提出了一种大型风力发电机组机舱罩侧板吊具。 In order to change the existing situation, reduce the labor intensity of workers, and improve work efficiency, the utility model breaks the design idea of the traditional spreader and proposes a hanger for the side plate of the nacelle cover of a large-scale wind power generating set.

为解决现有技术存在的缺点,本实用新型采用的技术方案如下: For solving the shortcoming that prior art exists, the technical scheme that the utility model adopts is as follows:

一种大型风力发电机组机舱罩侧板吊具,包括两根悬臂梁和一根横梁,所述的悬臂梁通过竖直梁与横梁连接,所述的悬臂梁分别与竖直梁和横梁垂直,且两个悬臂梁分别设于横梁的两端,在所述的横梁顶端设有吊耳,在两个悬臂梁上设置有连接板。 A hanger for the side panel of the nacelle cover of a large wind power generating set, comprising two cantilever beams and a crossbeam, the cantilever beams are connected to the crossbeam through vertical beams, the cantilever beams are perpendicular to the vertical beams and the crossbeam respectively, And the two cantilever beams are respectively arranged at the two ends of the crossbeam, the top of the crossbeam is provided with lifting lugs, and the two cantilever beams are provided with connecting plates.

所述的悬臂梁为能伸缩型的。 The cantilever beam is retractable.

所述的吊耳包括三个,在横梁的中心位置处设有一个吊耳,在中心位置的两侧又各设一个吊耳,所述的三个吊耳均为多孔吊耳。 The lifting lugs include three, one lug is set at the center of the beam, and another lug is set on both sides of the center. The three lifting lugs are all porous lifting lugs.

所述的悬臂梁通过一个矩形装置及紧固螺栓与竖直梁连接。 The cantilever beam is connected with the vertical beam through a rectangular device and fastening bolts.

所述的悬臂梁能在矩形装置内活动。 The cantilever beam can move within the rectangular device.

所述的连接板上设有多个螺纹孔。 The connecting plate is provided with a plurality of threaded holes.

本实用新型的有益效果是: The beneficial effects of the utility model are:

机舱罩侧板吊具的连接板与机舱罩侧板预埋件相连,通过调节吊带与吊耳孔的配合位置,可以实现机舱罩的平衡,通过吊带与吊车相连,悬臂梁设计成可伸缩式,由紧定螺栓固定位置。由于不同厂家机舱罩在结构上设计有些微差别,机舱罩侧板预埋件尺寸上也有一定偏差,这样设计的可调节式吊梁在吊装时只需调节悬臂梁的长度和吊带与吊耳连接的位置,就可以使机舱罩实现水平吊装,吊具安装便捷,节约了时间,降低了劳动强度。并且该工装上部横梁上设有对称可调节吊耳,通过寻找机舱罩侧板重心调整吊点,可以保证机舱罩侧板吊运过程处于水平状态。悬臂梁也设计成可伸缩式,用于调整侧板吊装过程的平稳。这样该工装可以同时满足机舱罩左、右侧吊装,只需要改变吊耳位置即可。结构简单,操作方便,设计平稳,生产效率高,并且可以实现风力发电机组大批量生产。 The connecting plate of the nacelle side panel hanger is connected with the embedded part of the nacelle side panel, and the balance of the nacelle cover can be realized by adjusting the matching position of the sling and the lifting eye hole, and it is connected with the crane through the sling. The position is fixed by the set screw. Due to the slight difference in the structural design of the nacelle cover of different manufacturers, there is also a certain deviation in the size of the embedded parts of the side panel of the nacelle cover. The adjustable suspension beam designed in this way only needs to adjust the length of the cantilever beam and the connection between the suspension strap and the lifting lug during hoisting. position, the nacelle cover can be hoisted horizontally, and the spreader is conveniently installed, saving time and reducing labor intensity. In addition, symmetrical adjustable lifting lugs are provided on the upper beam of the tooling. By finding the center of gravity of the side panel of the nacelle cover and adjusting the lifting point, it can be ensured that the side panel of the nacelle cover is in a horizontal state during hoisting. The cantilever beam is also designed to be telescopic, which is used to adjust the stability of the side plate hoisting process. In this way, the tooling can be hoisted on the left and right sides of the nacelle cover at the same time, and only need to change the position of the lifting lug. The structure is simple, the operation is convenient, the design is stable, the production efficiency is high, and the mass production of wind power generators can be realized.

附图说明 Description of drawings

图1是本实用新型实施使用状态示意图; Fig. 1 is a schematic diagram of the implementation and use state of the utility model;

图2是本实用新型实施示意图; Fig. 2 is the implementation schematic diagram of the utility model;

图中 1.第一吊耳,2.横梁,3.竖直梁,4.悬臂梁,5.连接板,6.紧定螺栓,7. 第二吊耳,8第三吊耳,9.机舱罩,10.机舱罩侧板重心线,11机舱罩侧板吊具,12 吊带。 In the figure 1. First lifting eye, 2. Beam, 3. Vertical beam, 4. Cantilever beam, 5. Connecting plate, 6. Set bolt, 7. Second lifting eye, 8 Third lifting eye, 9. Nacelle cover, 10. nacelle cover side plate center of gravity line, 11 nacelle cover side plate hanger, 12 sling.

具体实施方式 Detailed ways

下面结合附图,对本实用新型进行详细说明: Below in conjunction with accompanying drawing, the utility model is described in detail:

机舱罩侧板吊具11包括两根悬臂梁和一根横梁2,悬臂梁4通过竖直梁3与横梁2连接,且悬臂梁4分别与竖直梁3和横梁2垂直,两个悬臂梁4分别设于横梁2的两端,在所述的横梁2顶端设有三个吊耳,在横梁2的中心位置处设有第一吊耳1,在中心位置的两侧又各设第二吊耳7和第二吊耳8,且三个吊耳均为多孔吊耳。在两个悬臂梁4上设置有连接板5。悬臂梁4通过一个矩形装置和紧固螺栓与竖直梁3连接。悬臂梁4能在矩形装置内活动。连接板5上设有多个螺纹孔。所述的悬臂梁4为能伸缩型的。 The nacelle cover side plate hanger 11 comprises two cantilever beams and a crossbeam 2, the cantilever beam 4 is connected with the crossbeam 2 through the vertical beam 3, and the cantilever beam 4 is perpendicular to the vertical beam 3 and the crossbeam 2 respectively, and the two cantilever beams 4 respectively set at both ends of the beam 2, three lifting lugs are set on the top of the beam 2, the first lifting lug 1 is set at the center of the beam 2, and the second lifting lugs are respectively set on both sides of the center position Ear 7 and the second lug 8, and the three lugs are all porous lugs. Connecting plates 5 are arranged on the two cantilever beams 4 . The cantilever beam 4 is connected to the vertical beam 3 by a rectangular device and fastening bolts. The cantilever beam 4 can move in the rectangular device. The connecting plate 5 is provided with a plurality of threaded holes. The cantilever beam 4 is telescopic.

本实用新型的空间上多个方向可调节的吊具,这样可以显著缩短机舱罩的吊装时间,采用一种实用新型的吊装方式解决了机舱罩无法平吊和安装的难题。 The multi-direction adjustable hoisting device of the utility model can significantly shorten the hoisting time of the nacelle cover, and adopts a utility model hoisting method to solve the problem that the nacelle cover cannot be hoisted and installed flat.

如图2所示,三个吊耳采用的是对称可调节式,既能满足不同厂家设计的机舱罩9差别,又可以实现左、右侧吊装。悬臂梁4采用可伸缩式,由紧定螺钉固定位置,也满足了不同厂家设计机舱罩9预埋件的差别。具体实施方式如图1所示:用吊车通过两根吊带12及卸扣与吊耳连接,一根吊带12与横梁2端部的第二吊耳7或第三吊耳8连接,另一根吊带12与横梁2中间的第一吊耳1连接,调节两根吊带的位置使得机舱罩9前后水平,重心与机舱罩侧板重心线10重合。连接板5与机舱罩9侧板中间两个预埋件连接,带紧螺母,调节悬臂梁4可伸缩的长度,使得机舱罩9左右平稳,由紧定螺栓紧固,然后吊放机舱罩9侧板到装配位置,将剩余前后两个机舱罩9预埋件与整机连接,拆下工装,吊走,再紧固这两个预埋件,从而完成机舱罩9的吊装工作。若需要吊装另外一侧机舱罩9,则需把一根与横梁2端部吊耳连接的吊带换到另一端对称位置即可,这样就可以实现另一侧吊装。 As shown in Figure 2, the three lifting lugs are symmetrical and adjustable, which can not only meet the differences of nacelle covers 9 designed by different manufacturers, but also realize left and right lifting. Cantilever beam 4 adopts telescopic type, is fixed in position by set screw, also satisfied the difference of different manufacturer's design nacelle cover 9 embedded parts. The specific embodiment is shown in Figure 1: use a crane to connect the lifting lugs through two slings 12 and shackles, one sling 12 is connected to the second lifting lug 7 or the third lifting lug 8 at the end of the beam 2, and the other Suspenders 12 are connected with the first lug 1 in the middle of crossbeam 2, and the position of the two suspenders is adjusted so that the front and rear of the nacelle cover 9 are horizontal, and the center of gravity coincides with the center of gravity line 10 of the side panel of the nacelle cover. The connecting plate 5 is connected with the two embedded parts in the middle of the side plate of the nacelle cover 9, with tightening nuts, and the telescopic length of the cantilever beam 4 is adjusted so that the left and right sides of the nacelle cover 9 are stable, fastened by the set bolts, and then the nacelle cover 9 is lifted When the side panels arrive at the assembly position, the remaining two embedded parts of the front and rear nacelle covers 9 are connected to the complete machine, the tooling is removed, hoisted away, and then the two embedded parts are fastened, thereby completing the hoisting work of the nacelle cover 9 . If the other side nacelle cover 9 needs to be hoisted, then a sling that is connected with the lug at the ends of the beam 2 needs to be changed to the other end symmetrical position, so that the other side can be hoisted.

本实用新型吊装方式有效地实现了机舱罩的水平吊装,节约了吊具的安装时间,消除了安全隐患,同时降低了劳动强度,提高了生产效率。 The hoisting method of the utility model effectively realizes the horizontal hoisting of the nacelle cover, saves the installation time of the sling, eliminates potential safety hazards, reduces labor intensity, and improves production efficiency.

Claims (6)

1.一种大型风力发电机组机舱罩侧板吊具,其特征在于:包括两根悬臂梁和一根横梁,所述的悬臂梁通过竖直梁与横梁连接,所述的悬臂梁分别与竖直梁和横梁垂直,且两个悬臂梁分别设于横梁的两端,在所述的横梁顶端设有吊耳,在两个悬臂梁上设置有连接板。 1. A large-scale wind turbine nacelle cover side plate hanger, it is characterized in that: comprise two cantilever beams and a crossbeam, described cantilever beam is connected with crossbeam by vertical beam, described cantilever beam is connected with vertical beam respectively The straight beam and the cross beam are vertical, and two cantilever beams are respectively arranged at both ends of the cross beam, lifting lugs are arranged on the top of the cross beam, and connecting plates are arranged on the two cantilever beams. 2.如权利要求1所述的一种大型风力发电机组机舱罩侧板吊具,其特征在于:所述的悬臂梁为能伸缩型的。 2. A hanger for side panels of a nacelle cover of a large wind power generating set according to claim 1, wherein the cantilever beam is retractable. 3. 如权利要求1所述的一种大型风力发电机组机舱罩侧板吊具,其特征在于:所述的吊耳包括三个,在横梁的中心位置处设有一个吊耳,在中心位置的两侧又各设一个吊耳,所述的三个吊耳均为多孔吊耳。 3. A large-scale wind turbine nacelle cover side panel hanger as claimed in claim 1, characterized in that: said lifting lugs include three, one lifting lug is provided at the center of the crossbeam, and at the center position Each of the two sides is provided with a lifting lug, and the three lifting lugs are all porous lifting lugs. 4. 如权利要求1所述的一种大型风力发电机组机舱罩侧板吊具,其特征在于:所述的悬臂梁通过一个矩形装置及紧固螺栓与竖直梁连接。 4. A large-scale wind turbine nacelle cover side plate hanger as claimed in claim 1, characterized in that: the cantilever beam is connected to the vertical beam through a rectangular device and fastening bolts. 5. 如权利要求5所述的一种大型风力发电机组机舱罩侧板吊具,其特征在于:所述的悬臂梁能在矩形装置内活动。 5. A large-scale wind turbine nacelle cover side plate hanger as claimed in claim 5, characterized in that: the cantilever beam can move within the rectangular device. 6. 如权利要求1所述的一种大型风力发电机组机舱罩侧板吊具,其特征在于:所述的连接板上设有多个螺纹孔。 6. A hanger for side panel of nacelle cover of large wind power generating set as claimed in claim 1, characterized in that: said connecting plate is provided with a plurality of threaded holes.
CN201220691444.0U 2012-12-14 2012-12-14 Large wind generating set cabin cover side plate hanger Expired - Lifetime CN203095387U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104925665A (en) * 2015-07-02 2015-09-23 太原重工股份有限公司 Hoisting device special for test run and beam mechanism of hoisting device
CN105067364A (en) * 2015-08-21 2015-11-18 东方电气风电有限公司 Overall strength test method and device for wind driven generator
CN107792775A (en) * 2017-11-25 2018-03-13 苏州金牛精密机械有限公司 A kind of multipoint hoisting mechanism
CN109534143A (en) * 2018-09-29 2019-03-29 平高集团有限公司 A kind of change of current field valve module hoisting fixture
CN109665433A (en) * 2017-10-17 2019-04-23 中车株洲电力机车研究所有限公司 A kind of engine room cover suspender

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104925665A (en) * 2015-07-02 2015-09-23 太原重工股份有限公司 Hoisting device special for test run and beam mechanism of hoisting device
CN105067364A (en) * 2015-08-21 2015-11-18 东方电气风电有限公司 Overall strength test method and device for wind driven generator
CN109665433A (en) * 2017-10-17 2019-04-23 中车株洲电力机车研究所有限公司 A kind of engine room cover suspender
CN107792775A (en) * 2017-11-25 2018-03-13 苏州金牛精密机械有限公司 A kind of multipoint hoisting mechanism
CN109534143A (en) * 2018-09-29 2019-03-29 平高集团有限公司 A kind of change of current field valve module hoisting fixture

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