CN203091991U - Full-automatic plug numerical control both-side welding machine - Google Patents
Full-automatic plug numerical control both-side welding machine Download PDFInfo
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- CN203091991U CN203091991U CN 201320001636 CN201320001636U CN203091991U CN 203091991 U CN203091991 U CN 203091991U CN 201320001636 CN201320001636 CN 201320001636 CN 201320001636 U CN201320001636 U CN 201320001636U CN 203091991 U CN203091991 U CN 203091991U
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- plug
- circuit board
- automatic
- sided plug
- sided
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Abstract
The utility model discloses a full-automatic plug numerical control both-side welding machine which comprises an automatic both-side plug feeding structure, a both-side plug positioning and fixing structure, a both-side plug synchronous welding structure, an automatic circuit board moving and positioning mechanical arm, an automatic circuit board feeding device and an automatic discharging device used after a circuit board is welded. According to the full-automatic plug numerical control both-side welding machine, the circuit board can feed automatically, continuous producing operation is achieved, and the producing process is efficient and reliable. The numerical control mechanical arm device is adopted, both-side plugs of different circuit boards can be welded through programming, positioning is accurate and reliable, usage is flexible, and production cost of diversified products is greatly saved. Soldering flux is not needed in the process of welding, the welded circuit boards do not need to be washed, the full-automatic plug numerical control both-side welding machine is environment-friendly, and cost is saved.
Description
Technical field
The utility model belongs to electronics and makes technical field of processing equipment, relates to a kind of full-automatic plug numerical control welding by both sides and meets sb. at the airport, and need to be used to the two-sided plug welding of welding by both sides plug pin.
Background technology
Along with developing rapidly of electronics industry, the manufacturing of E-consumer series products more and more is tending towards ultra-thin, miniature precisionization, along with the arriving in ultra-thin epoch and popularizing of ultra-thin digital product, traditional plug can't satisfy the requirement of ultra-thin product, and the two-sided plug of small-sized multitube pin has reduced the thickness of plug, finds broad application in ultra-thin digital product.
The two-sided plug of small-sized multitube pin uses rapidly to be popularized, yet, because plug is less and need welding by both sides to receive on the circuit board, most at present conventional manual bond pattern and semi-automatic two-sided bond patterns of adopting.But manually bond pattern and semi-automatic two-sided bond pattern welding all need artificial elder generation that plug and little circuit board position are aimed at, and then the two sides component pins are welded respectively.Efficient is low, and labour intensity is big, the welding quality instability, and need circuit board is cleaned after the welding, needing great amount of manpower, single welding cost is higher.
So, be necessary to study in fact, the two-sided plug welder of a kind of welding quality height and high efficiency, Automatic Control is provided, need to be used to the two-sided plug welding of welding by both sides plug pin.
Summary of the invention
For addressing the above problem, the purpose of this utility model is to provide a kind of full-automatic plug numerical control welding by both sides to meet sb. at the airport.
For achieving the above object, the technical solution of the utility model is:
A kind of full-automatic plug numerical control welding by both sides is met sb. at the airport, and includes the automatic carrying device after two-sided plug self-feeding structure, two-sided plug positioning and fixing structure, the synchronous Welding Structure of two-sided plug, the automatic running fix manipulator of circuit board, circuit board automatic charging device and circuit board welding are finished; Wherein, two-sided plug self-feeding structure is used for two-sided plug is delivered to two-sided plug positioning and fixing structure, the fixing and jack-up by two-sided plug positioning and fixing structure; And the automatic running fix manipulator of circuit board is used for circuit board is moved to specified location clamping of circuit board automatic charging device and fixing circuit board, the position that need weld circuit board moves on to the two-sided plug position of having located, to weld by the synchronous Welding Structure of two-sided plug.
Further, described two-sided plug self-feeding structure include two-sided plug self-feeding installing plate, be installed on the two-sided plug moving rail guidance tape on the two-sided plug self-feeding installing plate, two-sided plug, feeding rubber roll synchronous pulley, initiatively feeding rubber roll, driven feeding rubber roll, go up feeding rubber roll connecting axle, feeding rubber roll connecting axle, feeding stepper motor, feeding stepper motor driving wheel and feeding connect band synchronously down; Wherein, last feeding rubber roll connecting axle links to each other with active feeding rubber roll; And driven feeding rubber roll is connected with following feeding rubber roll connecting axle.
Further, described two-sided plug positioning and fixing structure includes the assembly connecting plate, be installed on the positioning and fixing structure installing plate on the assembly connecting plate and be installed to locating piece, two-sided plug clamping cylinder under the two-sided plug on the positioning and fixing structure installing plate, two-sided plug jack-up positioning cylinder, plug compact heap and clamping cylinder connecting plate; Wherein, by two-sided plug automatic feeding two-sided plug is delivered under the two-sided plug on the locating piece, the two-sided plug clamping cylinder action that is fixed on the clamping cylinder connecting plate compresses two-sided plug by the plug compact heap, and two-sided plug jack-up positioning cylinder action is arrived the welding position to two-sided plug together with two-sided plug clamping cylinder part jack-up.
Further, the synchronous Welding Structure of described two-sided plug include the heating core that powers on, down electrical heating core, heating core upper mounted plate, heating core bottom plate, go up heat block, down heat block, go up heat insulation, down heat insulation, weld CD-ROM drive motor, welding synchronously band, motor connecting plate, synchronous welded and installed line slide rail, sychronisation driving wheel and sychronisation driven pulley synchronously synchronously; Wherein, power on heating core and following electrical heating core insert and are separately fixed in heat block and the following heat block, and last heat block is fixedlyed connected with heating core upper mounted plate and heating core bottom plate respectively with following heat insulation by last heat insulation with following heat block.
Further, the automatic running fix manipulator of described circuit board includes circuit board clamping and positioning cylinder, circuit board, circuit board stationary fixture, reductor, manipulator and moves forward and backward motor assembly, moves forward and backward assembly installing plate and manipulator move left and right assembly.
Further, described circuit board automatic charging device includes circuit board feed appliance overhead gage telescopic cylinder, circuit board feed appliance lower baffle plate telescopic cylinder, circuit board feed appliance overhead gage, circuit board feed appliance lower baffle plate and feed appliance body.
Further, the manipulator that the automatic running fix manipulator of described circuit board is numerical control moves by programme-control, to finish the welding successively that diverse location place on the circuit board needs pad.
Compared to prior art, the full-automatic plug numerical control of the utility model welding by both sides circuit board autofeed of meeting sb. at the airport is realized producing and is worked continuously high efficient and reliable; Adopt the robot device of numerical control, can realize the two-sided plug of various boards is welded by programming, accurate positioning be reliable, uses flexibly, saves the cost of various production greatly; And need not to use scaling powder in the welding process, the circuit board that welds does not need to clean, environmental protection and saving cost.
Description of drawings
Fig. 1 is an assembly structure schematic diagram of the present utility model.
Fig. 2 is the two-sided plug self-feeding of a utility model structural upright schematic diagram.
Fig. 3 is the two-sided plug positioning and fixing structure of a utility model schematic perspective view.
Fig. 4 is the synchronous Welding Structure schematic perspective view of the two-sided plug of the utility model.
Fig. 5 is the automatic running fix manipulator of a utility model circuit board schematic perspective view.
Fig. 6 is the utility model circuit board automatic charging device schematic perspective view.
Fig. 7 is the utility model circuit board automatic charging device right view.
Fig. 8 is an automatic carrying device schematic perspective view after the welding of the utility model circuit board is finished.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further elaborated below in conjunction with drawings and Examples.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
In description of the present utility model, it will be appreciated that, term " on ", close the orientation of indications such as D score, " preceding ", " back ", " interior ", " outward " or position is based on orientation shown in the drawings or position relation, only be the utility model and simplification description for convenience of description, rather than indication or the hint device of indication or element must have specific orientation, with specific orientation structure and operation, therefore can not be interpreted as restriction of the present utility model.In addition, term " first ", " second " only are used to describe purpose, and can not be interpreted as indication or hint relative importance.
In description of the present utility model, need to prove that unless clear and definite regulation and qualification are arranged in addition, term " installation ", " linking to each other ", " connection " should be done broad understanding, for example, can be fixedly connected, connect integratedly, also can be to removably connect; It can be the connection of two element internals; Can be directly to link to each other, also can link to each other indirectly, for the ordinary skill in the art, can concrete condition understand the concrete implication of above-mentioned term in the utility model by intermediary.
Please refer to shown in Figure 1, the automatic carrying device VI after the full-automatic plug numerical control of the utility model welding by both sides is met sb. at the airport and included two-sided plug self-feeding structure I, two-sided plug positioning and fixing structure II, the synchronous Welding Structure III of two-sided plug, the automatic running fix manipulator of circuit board IV, circuit board automatic charging device V and circuit board welding and finish.Wherein, two-sided plug self-feeding structure I is used for two-sided plug is delivered to two-sided plug positioning and fixing structure, the fixing and jack-up by two-sided plug positioning and fixing structure II; And the automatic running fix manipulator of circuit board IV is used for circuit board is moved to specified location clamping of circuit board automatic charging device V and fixing circuit board, and the position that need weld circuit board moves on to the two-sided plug position of having located; Wherein, the manipulator that the automatic running fix manipulator of circuit board is numerical control, move by programme-control, finishing the welding successively that diverse location place on the circuit board needs pad, and single-sided welding finish after manipulator move on to assigned address and rotate to another side and repeat welding.
Particularly, the automatic running fix manipulator of circuit board IV moves to specified location clamping of circuit board automatic charging device V and fixing circuit board 9, the two-sided plug that the process vibration feeder is sent is by two-sided plug self-feeding structure I, fixing and the jack-up by two-sided plug positioning and fixing structure II, the clamping of the automatic running fix manipulator of circuit board IV circuit board 9 position of needs welding is moved on to the two-sided plug position of having located, insert and the location, the synchronous Welding Structure III action of two-sided plug welding, can finish by programming that the pad that needs of diverse location welds successively on the circuit board, manipulator moved on to assigned address and rotates to another side repetition welding process after single-sided welding was finished, all the circuit board that welding is good moves to the circuit board welding by manipulator and finishes the back and programme and send in carrying device VI place automatically, thereby finishes whole automatic welding process.
With reference to shown in Figure 2, described two-sided plug self-feeding structure includes two-sided plug self-feeding installing plate 88, be installed on two-sided plug moving rail guidance tape 1 on the two-sided plug self-feeding installing plate 88, two-sided plug 3, feeding rubber roll synchronous pulley 84, initiatively feeding rubber roll 85-1, driven feeding rubber roll 85-2, go up feeding rubber roll connecting axle 86, feeding rubber roll connecting axle 87, feeding stepper motor 89, feeding stepper motor driving wheel 90 and feeding connect and are with 96 synchronously down.Wherein, the two-sided plug of being sent into by the external vibration feed appliance 3 enters the track of two-sided plug moving rail guidance tape 1, be connected with feeding by feeding stepper motor driving wheel 90 by feeding stepper motor 89 and be with 96 to drive two feeding rubber roll synchronous pulleys 84 synchronously, going up feeding rubber roll connecting axle 86 by two again links to each other with two active feeding rubber roll 85-1, driven feeding rubber roll 85-2 is connected with following feeding rubber roll connecting axle 87, the two-sided plug 3 of injection is by friction reach between two groups of active feeding rubber roll 85-1 and the driven feeding rubber roll 85-2, can realize the fixed length feeding by programming, plug is accurately moved on under the two-sided plug on the locating piece 2.
With reference to shown in Figure 3, described two-sided plug positioning and fixing structure includes assembly connecting plate 76, be installed on the positioning and fixing structure installing plate 6 on the assembly connecting plate 76 and be installed to locating piece 2, two-sided plug clamping cylinder 7-1 under the two-sided plug on the positioning and fixing structure installing plate 6, two-sided plug jack-up positioning cylinder 7-2, plug compact heap 16 and clamping cylinder connecting plate 19.Wherein, by two-sided plug automatic feeding two-sided plug 3 is delivered under the two-sided plug on the locating piece 2, the two-sided plug clamping cylinder 7-1 action that is fixed on the clamping cylinder connecting plate 19 compresses two-sided plug 3 by plug compact heap 16, two-sided plug jack-up positioning cylinder 7-2 action is arrived the welding position to two-sided plug 3 together with two-sided plug clamping cylinder 7-1 part jack-up, finishes the whole actions of two-sided plug 3 positioning and fixing to the welding position.
With reference to shown in Figure 4, the synchronous Welding Structure of described two-sided plug include the heating core 38-1 that powers on, down electrical heating core 38-2, heating core upper mounted plate 39-1, heating core bottom plate 39-2, go up heat block 40-1, down heat block 40-2, go up heat insulation 42-1, down heat insulation 42-2, weld that CD-ROM drive motor 70, welding synchronously are with 73 synchronously synchronously, motor connecting plate 74, welded and installed line slide rail 75, sychronisation driving wheel 81 and sychronisation driven pulley 82 synchronously.Wherein, the heating core 38-1 that powers on inserts and is separately fixed among heat block 40-1 and the following heat block 40-2 with following electrical heating core 38-2, last heat block 40-1 is fixedlyed connected with heating core upper mounted plate 39-1 and heating core bottom plate 39-2 respectively with following heat insulation 42-2 by last heat insulation 42-1 with following heat block 40-2, be installed in respectively on two slide blocks on the synchronous welded and installed line slide rail 75, pass through sychronisation driving wheel 81 by synchronous welding CD-ROM drive motor 70, sychronisation driven pulley 82 is with 73 to connect by synchronous welding synchronously, motor by control rotation drive be fixed in synchronously with on heating core upper mounted plate 39-1 and heating core bottom plate 39-2 realize moving up and down synchronously, finish thereby circuit board 9 and two-sided plug 3 are welded simultaneously.Welding CD-ROM drive motor 70 all is fixed on the positioner installing plate 6 by motion motor connecting plate 74 and other parts synchronously.
With reference to shown in Figure 5, the automatic running fix manipulator of described circuit board includes circuit board clamping and positioning cylinder 7-5, circuit board 9, circuit board stationary fixture 15, reductor 20, manipulator and moves forward and backward motor assembly 22, moves forward and backward assembly installing plate 30 and manipulator move left and right assembly 61.Wherein, circuit board 9 is fixing by circuit board clamping and positioning cylinder 7-5 action back by circuit board stationary fixture 15, by programming insert and navigate to by two-sided plug positioning and fixing structure clamp and the both feet of the two-sided plug 3 of having good positioning in, weld synchronously by the synchronous Welding Structure of two-sided plug again, after finishing, plug welding on one side by programming manipulator is moved to assigned address again, motor drives reductor 20 Rotate 180s °, repeats above process again and realizes in addition on one side welding.The programming all around of manipulator moves through manipulator and moves forward and backward motor assembly 22, moves forward and backward that assembly installing plate 30 and manipulator move left and right assembly 61 are common to be realized.
Shown in Fig. 6,7, described circuit board automatic charging device includes circuit board feed appliance overhead gage telescopic cylinder 7-3, circuit board feed appliance lower baffle plate telescopic cylinder 7-3, circuit board feed appliance overhead gage 78, circuit board feed appliance lower baffle plate 79 and feed appliance body 80.Wherein, a plurality of circuit boards 9 are put into by the upper level of feed appliance, circuit board feed appliance overhead gage 78 withdrawals that are connected with circuit board feed appliance overhead gage telescopic cylinder 7-3, board layer moves down, circuit board feed appliance overhead gage 78 inserts and blocks board layer, be connected circuit board feed appliance lower baffle plate 79 withdrawals on the circuit board feed appliance lower baffle plate telescopic cylinder 7-3, being clipped in circuit boards 9 in the middle of circuit board feed appliance overhead gage 78 and the circuit board feed appliance lower baffle plate 79 just moves on to undermost manipulator and gets material level and put, when manipulator moves on to assigned address, circuit board clamping and positioning cylinder 7-5 action jack-up is fixed circuit board 9, and manipulator shifts out and enters duty.A plurality of circuit boards are stored in the feed appliance body 80 on the manipulator, link to each other with other devices by assembly connecting plate 76.
With reference to shown in Figure 8, the automatic carrying device after described circuit board welding is finished includes drawing mechanism body 63 and drawing mechanism connecting plate 64.Wherein, be fixed in the assigned address that the circuit board 9-1 that has welded plug on the manipulator moves on to drawing mechanism body 63, circuit board clamping and positioning cylinder 7-5 moves withdrawal, the circuit board 9-1 that has welded plug falls and moves on on the drawing mechanism body 63, manipulator shifts out, circuit board clamping and positioning cylinder 7-5 jack-up, manipulator move forward once more and utilize positioner that the circuit board 9-1 that welds plug that is placed on the drawing mechanism body 63 is released, thereby realize the self-emptying process.Above part links to each other with the circuit board automatic charging device by drawing mechanism connecting plate 64.
The full-automatic plug numerical control of the utility model welding by both sides is met sb. at the airport and is had the following advantages:
1, full-automatic double-face plug material loading, quick and precisely;
2, clamp two-sided plug automatically, accurate positioning is reliable;
3, circuit board autofeed is realized producing and is worked continuously high efficient and reliable;
4, the robot device of numerical control can be realized the two-sided plug of various boards is welded by programming, and accurate positioning is reliable, uses flexibly, saves the cost of various production greatly;
5, weld the circuit board self-emptying of finishing, simple and reliable;
6, need not to use scaling powder in the welding process, the circuit board that welds does not need to clean, environmental protection and saving cost;
7, whole process of production is realized automation, a people can manage multiple devices, saves human cost greatly, and good social benefit and economic benefit are arranged.
The above only is preferred embodiment of the present utility model; not in order to restriction the utility model; all any modifications of within spirit of the present utility model and principle, being done, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.
Claims (7)
1. a full-automatic plug numerical control welding by both sides is met sb. at the airport, and it is characterized in that: include the automatic carrying device after two-sided plug self-feeding structure, two-sided plug positioning and fixing structure, the synchronous Welding Structure of two-sided plug, the automatic running fix manipulator of circuit board, circuit board automatic charging device and circuit board welding are finished; Wherein, two-sided plug self-feeding structure is used for two-sided plug is delivered to two-sided plug positioning and fixing structure, the fixing and jack-up by two-sided plug positioning and fixing structure; And the automatic running fix manipulator of circuit board is used for circuit board is moved to specified location clamping of circuit board automatic charging device and fixing circuit board, the position that need weld circuit board moves on to the two-sided plug position of having located, to weld by the synchronous Welding Structure of two-sided plug.
2. full-automatic plug numerical control welding by both sides as claimed in claim 1 is met sb. at the airport, and it is characterized in that: described two-sided plug self-feeding structure includes two-sided plug self-feeding installing plate, is installed on the two-sided plug moving rail guidance tape on the two-sided plug self-feeding installing plate, two-sided plug, feeding rubber roll synchronous pulley, initiatively feeding rubber roll, driven feeding rubber roll, go up feeding rubber roll connecting axle, feeding rubber roll connecting axle, feeding stepper motor, feeding stepper motor driving wheel and feeding connect band synchronously down; Wherein, last feeding rubber roll connecting axle links to each other with active feeding rubber roll; And driven feeding rubber roll is connected with following feeding rubber roll connecting axle.
3. full-automatic plug numerical control welding by both sides as claimed in claim 2 is met sb. at the airport, it is characterized in that: described two-sided plug positioning and fixing structure includes the assembly connecting plate, be installed on the positioning and fixing structure installing plate on the assembly connecting plate and be installed to locating piece, two-sided plug clamping cylinder under the two-sided plug on the positioning and fixing structure installing plate, two-sided plug jack-up positioning cylinder, plug compact heap and clamping cylinder connecting plate; Wherein, by two-sided plug automatic feeding two-sided plug is delivered under the two-sided plug on the locating piece, the two-sided plug clamping cylinder action that is fixed on the clamping cylinder connecting plate compresses two-sided plug by the plug compact heap, and two-sided plug jack-up positioning cylinder action is arrived the welding position to two-sided plug together with two-sided plug clamping cylinder part jack-up.
4. full-automatic plug numerical control welding by both sides as claimed in claim 3 is met sb. at the airport, and it is characterized in that: the synchronous Welding Structure of described two-sided plug include the heating core that powers on, down electrical heating core, heating core upper mounted plate, heating core bottom plate, go up heat block, down heat block, go up heat insulation, down heat insulation, weld CD-ROM drive motor, welding synchronously band, motor connecting plate, synchronous welded and installed line slide rail, sychronisation driving wheel and sychronisation driven pulley synchronously synchronously; Wherein, power on heating core and following electrical heating core insert and are separately fixed in heat block and the following heat block, and last heat block is fixedlyed connected with heating core upper mounted plate and heating core bottom plate respectively with following heat insulation by last heat insulation with following heat block.
5. full-automatic plug numerical control welding by both sides as claimed in claim 4 is met sb. at the airport, and it is characterized in that: the automatic running fix manipulator of described circuit board includes circuit board clamping and positioning cylinder, circuit board, circuit board stationary fixture, reductor, manipulator and moves forward and backward motor assembly, moves forward and backward assembly installing plate and manipulator move left and right assembly.
6. full-automatic plug numerical control welding by both sides as claimed in claim 5 is met sb. at the airport, and it is characterized in that: described circuit board automatic charging device includes circuit board feed appliance overhead gage telescopic cylinder, circuit board feed appliance lower baffle plate telescopic cylinder, circuit board feed appliance overhead gage, circuit board feed appliance lower baffle plate and feed appliance body.
7. full-automatic plug numerical control welding by both sides as claimed in claim 6 is met sb. at the airport, it is characterized in that: the manipulator that the automatic running fix manipulator of described circuit board is numerical control, move by programme-control, to finish the welding successively that diverse location place on the circuit board needs pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320001636 CN203091991U (en) | 2013-01-04 | 2013-01-04 | Full-automatic plug numerical control both-side welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320001636 CN203091991U (en) | 2013-01-04 | 2013-01-04 | Full-automatic plug numerical control both-side welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203091991U true CN203091991U (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320001636 Expired - Fee Related CN203091991U (en) | 2013-01-04 | 2013-01-04 | Full-automatic plug numerical control both-side welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203091991U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056566A (en) * | 2013-01-04 | 2013-04-24 | 深圳市硕安迪科技开发有限公司 | Full-automatic numerical control double-side plug welding machine |
| CN104668410A (en) * | 2015-02-11 | 2015-06-03 | 东莞以利沙五金制品有限公司 | Automatic wire welding machine for DC (direct current) straight plug |
| CN108145985A (en) * | 2018-02-11 | 2018-06-12 | 浙江天井塑业有限公司 | A kind of bonding machine of helical corrugation shape pipeline |
-
2013
- 2013-01-04 CN CN 201320001636 patent/CN203091991U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056566A (en) * | 2013-01-04 | 2013-04-24 | 深圳市硕安迪科技开发有限公司 | Full-automatic numerical control double-side plug welding machine |
| CN104668410A (en) * | 2015-02-11 | 2015-06-03 | 东莞以利沙五金制品有限公司 | Automatic wire welding machine for DC (direct current) straight plug |
| CN108145985A (en) * | 2018-02-11 | 2018-06-12 | 浙江天井塑业有限公司 | A kind of bonding machine of helical corrugation shape pipeline |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20160104 |