CN203091296U - System for detecting ceramic bottle or glass bottle - Google Patents

System for detecting ceramic bottle or glass bottle Download PDF

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Publication number
CN203091296U
CN203091296U CN 201320057479 CN201320057479U CN203091296U CN 203091296 U CN203091296 U CN 203091296U CN 201320057479 CN201320057479 CN 201320057479 CN 201320057479 U CN201320057479 U CN 201320057479U CN 203091296 U CN203091296 U CN 203091296U
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CN
China
Prior art keywords
bottle
detection
checkout gear
vial
pottery
Prior art date
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Expired - Lifetime
Application number
CN 201320057479
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Chinese (zh)
Inventor
侯勇
邬嘉
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LUZHOU HUIJIANG MACHINERY MANUFACTURING Co Ltd
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LUZHOU HUIJIANG MACHINERY MANUFACTURING Co Ltd
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Priority to CN 201320057479 priority Critical patent/CN203091296U/en
Application granted granted Critical
Publication of CN203091296U publication Critical patent/CN203091296U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a system for detecting a ceramic bottle or a glass bottle; the system is high in detection efficiency, and comprises a bottle mouth detection device arranged opposite to a bottle detection conveyor line, a bottle bottom detection device, a resonant acoustic method nondestructive testing device, a bottle sorting device and a central control unit, wherein the central control unit is respectively connected with the bottle mouth detection device, the bottle bottom detection device, the resonant acoustic method nondestructive testing device and the bottle sorting device; the bottle sorting device is positioned at the tail end of the bottle detection conveyor line; the bottle mouth detection device and the bottle bottom detection device respectively adopts an image acquisition contrast detection device; and the resonant acoustic method nondestructive testing device is positioned among the bottle mouth detection device, the bottle bottom detection device and the bottle sorting device. The detection system can improve the detection efficiency and the detection accuracy, saves the manpower, reduces the production cost and is mainly used for detecting the newly-made or recovered ceramic bottle or glass bottle.

Description

The detection system that is used for pottery bottle or vial
Technical field
The utility model relates to a kind of Packaging Bottle detection system, the nondestructive detection system of the Packaging Bottle of especially a kind of pottery or glass material.
Background technology
The material of present common returnable package bottle mainly contains four big classes: metal bottle, pottery bottle, vial, plastic bottle.It is exactly fragile that there are tangible characteristics in pottery bottle wherein and vial.Therefore, pottery bottle and vial for recycling need clean, detect and disinfect.
The test item of pottery bottle or vial comprises: bottleneck detects, bottle end detection and crack detection, the detection at the bottleneck and the bottle end all is to adopt the mode of IMAQ comparison to detect, adopt the high frame rate CCD camera to be taken pictures respectively in bottleneck, the bottle end of the bottle on the streamline, with image and the standard picture contrast that obtains, whether have " bottleneck bursts apart, crackle or stain " thereby detect bottleneck, whether a bottle end exists " foreign matter, crackle, dirt or breakage ".
But,, can only adopt the mode of manually picking up choosing to detect at present for the crackle of body or because the accuracy of detection limit can't detected crackle or breakage in the image comparison mode.Not only efficient is low, and the degree of accuracy is difficult to guarantee, might be judged as qualified bottle defective, the increase that brings production cost, perhaps qualified being judged as of defective bottle, bring unknown risk to production.
Occurred a kind of new technology at present, resonance acoustic method nondestructive detection system is called NDT-RAM again.The NDT-RAM system of Modal Shop company for example.Resonance acoustic method nondestructive detection system is based on following theoretical foundation: each structure all has specific resonance mode, the resonance mode of the quality of structure, rigidity and damping decision structure, any defective of structure and difference can make quality, rigidity and the damping of structure change, these changes all can be reflected on the resonance spectrum, analysis spectrum just can find to have on the part ANOMALOUS VARIATIONS.
NDT-RAM has been used for the quality testing of auto parts at present, but yet there are no the precedent that this technology is applied to pottery bottle or vial detection.
The utility model content
In order to overcome existing pottery bottle or the lower deficiency of vial detection efficiency, technical problem to be solved in the utility model provides the higher detection system that is used for pottery bottle or vial of a kind of detection efficiency.
The technical scheme that its technical problem that solves the utility model adopts is: the detection system that is used for pottery bottle or vial, comprise that bottleneck checkout gear, bottle end checkout gear and bottle detect pipeline, also comprise resonance acoustic method the cannot-harm-detection device, bottle separating device and central controller, central controller is connected with bottle separating device with bottleneck checkout gear, bottle end checkout gear, resonance acoustic method the cannot-harm-detection device respectively, and bottle separating device is positioned at the tail end that bottle detects pipeline.
Described bottleneck checkout gear and bottle end checkout gear all adopt IMAQ to ratio detection device.
Described IMAQ adopts the LED annular light source to ratio detection device.
Described bottleneck checkout gear and bottle end checkout gear are positioned at upstream and the corresponding both sides that are arranged at bottle detection pipeline that bottle detects pipeline.
Described resonance acoustic method the cannot-harm-detection device is between bottleneck checkout gear, bottle end checkout gear and bottle separating device.
Described resonance acoustic method the cannot-harm-detection device comprises automatic percussion power hammer, sound collecting device and sound wave comparative analysis instrument.
Described central controller disposes display.
Described central controller is connected with warning device.
Described bottle detects pipeline and is connected with the central controller signal.
The beneficial effects of the utility model are: improve the detection efficiency and the degree of accuracy, save manually, reduce production costs, the detection that is mainly used in new system or reclaims pottery bottle or vial.
Description of drawings
Fig. 1 is the composition schematic diagram of the utility model detection system.
Be labeled as 1-bottleneck checkout gear, checkout gear at the bottom of the 2-bottle among the figure, 3-resonance acoustic method the cannot-harm-detection device, the 4-bottle separating device, the 5-bottle detects pipeline, the 6-central controller, the qualified bottle of 7-pipeline, the defective bottle of 8-exhausting line, the tested bottle of 9-, the 10-warning device, 11-display, the automatic percussion power hammer of 31-, 32-sound collecting device, 33-sound wave comparative analysis instrument.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As shown in Figure 1, the detection system that is used for pottery bottle or vial of the present utility model, comprise that bottleneck checkout gear 1, bottle end checkout gear 2 and bottle detect pipeline 5, also comprise resonance acoustic method the cannot-harm-detection device 3, bottle separating device 4 and central controller 6, central controller 6 is connected with bottle separating device 4 with bottleneck checkout gear 1, bottle end checkout gear 2, resonance acoustic method the cannot-harm-detection device 3 respectively, and bottle separating device 4 is positioned at the tail end that bottle detects pipeline 5.The utility model difference with the prior art is former resonance acoustic method the cannot-harm-detection device that is used for Automobile Parts Inspection is used for the crack detection of pottery bottle or vial, each structure all has a specific resonance mode, the defective of any structure and difference all can be destroyed the frequency spectrum of resonance mode, so, before detection, elder generation is with a qualified bottle collection and be set at the standard resonance spectrum, the product frequency spectrum of gathering on detection line is compared with the standard resonance spectrum and is taken place unusually, it is unusual just to illustrate that bottle exists, thereby this just can utilize this will belong to the bottleneck of automatic detection originally, the detection of the bottle end is all transferred to detection system with the crack detection that belongs to manual detection and is finished automatically, thereby improved detection efficiency, also improved the degree of accuracy.
Its course of work is: utilization can adopt bottleneck checkout gear 1, the bottle end checkout gear 2 of prior art to detect the bottleneck and the bottle end, the testing result of each checkout gear all feeds back to central controller, arbitrary checkout gear is judged as tested bottle 9 defective, then this bottle is defective bottle, otherwise be qualified bottle, qualified bottle and defective bottle separated by central controller controls bottle separating device 4.This kind detection system has realized the automation detection, has improved detection efficiency.
As shown in Figure 1, described bottleneck checkout gear 1 and bottle end checkout gear 2 all adopt IMAQ to ratio detection device, and this belongs to ripe existing Automatic Measurement Technique.
Preferred described IMAQ adopts the LED annular light source to ratio detection device, and this kind light source has very strong light emission direction, and luminous flux utilization rate height can adapt to the bottle type of different colours.
As shown in Figure 1, described bottleneck checkout gear 1 and bottle end checkout gear 2 are positioned at upstream and the corresponding both sides that are arranged at bottle detection pipeline 5 that bottle detects pipeline 5, thereby can detect its bottleneck and the bottle end simultaneously to same tested bottle 9, save time, certainly, also can detect pipeline 5 along bottle bottleneck checkout gear 1 and bottle end checkout gear 2 orders are arranged, Hua Fei detection time must be more like this.
Because the cost that single image collection contrast is spent is lower than the cost that the sound collecting contrast is spent, resonance acoustic method the cannot-harm-detection device 3 should be arranged between bottleneck checkout gear 1, bottle end checkout gear 2 and the bottle separating device 4, if bottleneck, the bottle end qualified, then continue to detect bottle and whether have crackle with resonance acoustic method the cannot-harm-detection device 3, if bottleneck, the bottle end are defective, then needn't be again detect bottles with resonance acoustic method the cannot-harm-detection device 3.
As shown in Figure 1, described resonance acoustic method the cannot-harm-detection device 3 comprises automatic percussion power hammer 31, sound collecting device 32 and sound wave comparative analysis instrument 33.
Described central controller 6 disposes display 11.
Described central controller 6 is connected with warning device 10.
Described bottle separating device 4 pushes away bottle toward the bottle pusher of qualified bottle pipeline 7 or defective bottle exhausting line 8 for selecting one.
Can be according to adjusting the speed that bottle detects pipeline 5 detection time of each checkout gear, the automation that reaches the respective detection station is carried, thereby bottle detects pipeline 5 and can relatively independently be provided with, but best described bottle detects pipeline 5 also to be connected with central controller 6 signals, thereby can in time stop to carry when breaking down.
Embodiment:
As shown in Figure 1, the detection system that is used for pottery bottle or vial of the present utility model comprises with respect to bottle detection pipeline 5 opposed bottleneck checkout gears 1, bottle end checkout gear 2, also comprise resonance acoustic method the cannot-harm-detection device 3, bottle separating device 4, display 11, warning device 10, central controller 6 resonance acoustic method the cannot-harm-detection devices 3 comprise automatic percussion power hammer 31, sound collecting device 32 and sound wave comparative analysis instrument 33, central controller 6 respectively with bottleneck checkout gear 1, bottle end checkout gear 2, resonance acoustic method the cannot-harm-detection device 3, bottle separating device 4, warning device 10, display 11 detects pipeline 5 with bottle and is connected, bottleneck checkout gear 1 and bottle end checkout gear 2 are positioned at upstream and the corresponding both sides that are arranged at bottle detection pipeline 5 that bottle detects pipeline 5, the homonymy downstream of checkout gear 2 at the bottom of the automatic percussion power hammer 31 of resonance acoustic method the cannot-harm-detection device 3 is arranged at bottle, the homonymy downstream that sound collecting device 32 of resonance acoustic method the cannot-harm-detection device 3 and sound wave comparative analysis instrument 33 are arranged at bottleneck checkout gear 1, automatically percussion power hammer 31 is corresponding with the position of sound collecting device 32, bottle separating device 4 can push away bottle toward qualified bottle pipeline 7 or defective bottle exhausting line 8 for being positioned at the bottle pusher that bottle detects pipeline 5 tail ends.
Its course of work is: tested bottle 9 detects pipeline 5 through bottle and enters surveyed area, the LED annular light source of bottleneck checkout gear 1 is opened, the high frame rate CCD camera carries out continuity and takes pictures, the bottleneck image is gathered, simultaneously, the LED annular light source of bottle end checkout gear 2 is opened height, the bottle base map is looked like to gather, then view data being sent to respective processor analyses and compares, judge to draw whether qualified conclusion and produce corresponding signal and be sent to central controller 6, if conclusion is qualified bottle, start automatic percussion power hammer 31 and act on tested bottle 9, the high accuracy microphone is gathered the resonance sound wave that automatic percussion power hammer 31 produces as sound collecting device 32, sonic data is sent to after the respective processor, processor is analysed and compared, and judges to draw whether qualified conclusion and produce corresponding signal and is sent to central controller 6, and central controller 6 is shown to analysis result above the display screen 11, if conclusion is defective bottle, directly defective bottle is transferred to bottle separating device 4 places.Whether the state that can see current bottle by display screen 11 is qualified, simultaneously signal is sent to bottle separating device 4, and qualified bottle is delivered to qualified bottle pipeline 7, and defective bottle is delivered to defective bottle exhausting line 8.Warning device 10 can reflected signal collection or transmission abnormality, when equipment occurs when unusual, warning device 10 can be represented unusually by bright lamp, the prompting maintenance.

Claims (10)

1. the detection system that is used for pottery bottle or vial, comprise that bottleneck checkout gear (1), bottle end checkout gear (2) and bottle detect pipeline (5), it is characterized in that: also comprise resonance acoustic method the cannot-harm-detection device (3), bottle separating device (4) and central controller (6), central controller (6) is connected with bottle separating device (4) with bottleneck checkout gear (1), bottle end checkout gear (2), resonance acoustic method the cannot-harm-detection device (3) respectively, and bottle separating device (4) is positioned at the tail end that bottle detects pipeline (5).
2. the detection system that is used for pottery bottle or vial as claimed in claim 1 is characterized in that: described bottleneck checkout gear (1) and bottle end checkout gear (2) all adopt IMAQ to ratio detection device.
3. the detection system that is used for pottery bottle or vial as claimed in claim 2, it is characterized in that: described IMAQ adopts the LED annular light source to ratio detection device.
4. as claim 1, the 2 or 3 described detection systems that are used for pottery bottle or vial, it is characterized in that: described bottleneck checkout gear (1) and bottle end checkout gear (2) are positioned at bottle and detect the upstream of pipeline (5) and the both sides that correspondence is arranged at bottle detection pipeline (5).
5. the detection system that is used for pottery bottle or vial as claimed in claim 4, it is characterized in that: described resonance acoustic method the cannot-harm-detection device (3) is positioned between bottleneck checkout gear (1), bottle end checkout gear (2) and the bottle separating device (4).
6. as claim 1, the 2 or 3 described detection systems that are used for pottery bottle or vial, it is characterized in that: described resonance acoustic method the cannot-harm-detection device (3) comprises automatic percussion power hammer (31), sound collecting device (32) and sound wave comparative analysis instrument (33).
7. as claim 1, the 2 or 3 described detection systems that are used for pottery bottle or vial, it is characterized in that: described central controller (6) disposes display (11).
8. as claim 1, the 2 or 3 described detection systems that are used for pottery bottle or vial, it is characterized in that: described central controller (6) is connected with warning device (10).
9. as claim 1, the 2 or 3 described detection systems that are used for pottery bottle or vial, it is characterized in that: described bottle separating device (4) pushes away bottle toward the bottle pusher of qualified bottle pipeline (7) or defective bottle exhausting line (8) for selecting one.
10. as claim 1, the 2 or 3 described detection systems that are used for pottery bottle or vial, it is characterized in that: described bottle detects pipeline (5) and is connected with central controller (6) signal.
CN 201320057479 2013-02-01 2013-02-01 System for detecting ceramic bottle or glass bottle Expired - Lifetime CN203091296U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320057479 CN203091296U (en) 2013-02-01 2013-02-01 System for detecting ceramic bottle or glass bottle

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Application Number Priority Date Filing Date Title
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104792863A (en) * 2015-02-01 2015-07-22 运城学院 Porcelain vase damage automatic detection device
CN105479014A (en) * 2016-01-19 2016-04-13 苏州首镭激光科技有限公司 Automatic marking and detecting device
CN105728342A (en) * 2016-04-29 2016-07-06 湖北关公坊酒业股份有限公司 Sorting device for waste bottles
CN106733681A (en) * 2016-12-20 2017-05-31 重庆天和玻璃有限公司 For the multifunctional equipment of vial
CN107024537A (en) * 2016-12-14 2017-08-08 国网江苏省电力公司盐城供电公司 A kind of insulator non-destructive testing technology based on resonance Principles of Acoustics
CN107478722A (en) * 2017-05-18 2017-12-15 中北大学 A kind of new resonance acoustics the cannot-harm-detection device
CN109530266A (en) * 2018-07-06 2019-03-29 宜兴博登泰科工业装备有限公司 A kind of ceramic bottle leak detection apparatus based on machine vision
US10586205B2 (en) 2015-12-30 2020-03-10 Walmart Apollo, Llc Apparatus and method for monitoring stock information in a shopping space
US10586206B2 (en) 2016-09-22 2020-03-10 Walmart Apollo, Llc Systems and methods for monitoring conditions on shelves
CN111830062A (en) * 2020-07-22 2020-10-27 深圳市赛龙自动化科技有限公司 Ceramic bottle flaw detection equipment and detection method thereof
CN111912842A (en) * 2019-05-07 2020-11-10 湖北省鲲发工程检测有限公司 Container detection system
CN112452801A (en) * 2020-09-28 2021-03-09 江苏孚日玻璃科技有限公司 High-efficiency online detection device for defects of glass bottles and working method thereof
CN112683926A (en) * 2021-01-09 2021-04-20 杭州晶硝子玻璃科技有限公司 Glass defect detection device
CN113567552A (en) * 2021-07-26 2021-10-29 湖北劲华玻璃有限公司 Glass bottle quality detection method and detection equipment

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104792863A (en) * 2015-02-01 2015-07-22 运城学院 Porcelain vase damage automatic detection device
US10586205B2 (en) 2015-12-30 2020-03-10 Walmart Apollo, Llc Apparatus and method for monitoring stock information in a shopping space
CN105479014A (en) * 2016-01-19 2016-04-13 苏州首镭激光科技有限公司 Automatic marking and detecting device
CN105728342B (en) * 2016-04-29 2018-06-08 湖北关公坊酒业股份有限公司 Useless bottle sorting equipment
CN105728342A (en) * 2016-04-29 2016-07-06 湖北关公坊酒业股份有限公司 Sorting device for waste bottles
US10586206B2 (en) 2016-09-22 2020-03-10 Walmart Apollo, Llc Systems and methods for monitoring conditions on shelves
CN107024537A (en) * 2016-12-14 2017-08-08 国网江苏省电力公司盐城供电公司 A kind of insulator non-destructive testing technology based on resonance Principles of Acoustics
CN106733681A (en) * 2016-12-20 2017-05-31 重庆天和玻璃有限公司 For the multifunctional equipment of vial
CN107478722A (en) * 2017-05-18 2017-12-15 中北大学 A kind of new resonance acoustics the cannot-harm-detection device
CN109530266A (en) * 2018-07-06 2019-03-29 宜兴博登泰科工业装备有限公司 A kind of ceramic bottle leak detection apparatus based on machine vision
CN111912842A (en) * 2019-05-07 2020-11-10 湖北省鲲发工程检测有限公司 Container detection system
CN111830062A (en) * 2020-07-22 2020-10-27 深圳市赛龙自动化科技有限公司 Ceramic bottle flaw detection equipment and detection method thereof
CN112452801A (en) * 2020-09-28 2021-03-09 江苏孚日玻璃科技有限公司 High-efficiency online detection device for defects of glass bottles and working method thereof
CN112683926A (en) * 2021-01-09 2021-04-20 杭州晶硝子玻璃科技有限公司 Glass defect detection device
CN112683926B (en) * 2021-01-09 2023-08-22 临汾常兴玻璃有限公司 Glass defect detection device
CN113567552A (en) * 2021-07-26 2021-10-29 湖北劲华玻璃有限公司 Glass bottle quality detection method and detection equipment

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Granted publication date: 20130731

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