CN101844633A - Label detection system and detection method thereof - Google Patents

Label detection system and detection method thereof Download PDF

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Publication number
CN101844633A
CN101844633A CN 201010172123 CN201010172123A CN101844633A CN 101844633 A CN101844633 A CN 101844633A CN 201010172123 CN201010172123 CN 201010172123 CN 201010172123 A CN201010172123 A CN 201010172123A CN 101844633 A CN101844633 A CN 101844633A
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China
Prior art keywords
bottle
label
sensor
controller
unit
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CN 201010172123
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Chinese (zh)
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CN101844633B (en
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马思乐
李光亮
王会泉
郑鹏飞
何小虎
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Shandong University
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Shandong University
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Abstract

The invention relates to a label detection system and a detection method thereof, which can effectively lower the production cost, improve the product quality and the production speed and avoid bottles without labeling from flowing into the market to influence the corporate image. The system can not only be used for detecting the labels of the bottoms in a high-speed production line, but also accurately remove the bottles without labeling and effectively avoid bottle falling. The label detection system comprises a detection unit, a removing unit and a removing confirm unit which are sequentially arranged on a production line chain along the bottle flowing direction, wherein a control device is arranged at the side of the production line operation chain; the detection unit, the removing unit and the removing confirm unit are connected with a controller in the control device; and the production line operation chain corresponding to the removing unit is also connected with a bottle recovery chain.

Description

Label detection system and method for inspection thereof
Technical field
The present invention relates to a kind of can be on the high-speed production lines of industries such as wine, beverage the check tag label detection system and the method for inspection thereof that exist.
Background technology
China's wine industry development in recent years is rapid, and all kinds of wine output continue to rise violently.Follow the increase of output, line speed and product design have also been improved requirement, be not only the quality of wine, especially the quality of appearance packaging also can produce a very large impact product brand and company reputation.Along with introducings such as external bottle placer, empty bottle machines, labelling machines, drive the homemade packing of China and produced development already, some relevant issues have also appearred in the production scene, as labelling machine spill tag phenomenon.
In order to address this problem, domestic production producer mainly adopts external labelling machine, because external product price and maintenance cost are higher, has increased producer's input cost on the one hand, has also limited its promoting the use of in medium and small sized enterprises on the other hand.Therefore, the producer of medium and small sized enterprises and the no label measuring ability labelling machine of employing needs special arrangement personnel carry out manual detection, wastes time and energy, and to improving line speed considerable restraint is arranged, and can not guarantee the product design of dispatching from the factory.Desk checking efficient in addition is low, inspector's fatiguability is difficult to guarantee to detect quality, especially on high-speed production lines, the inspector can't comprehensively conscientiously check up to ten thousand bottles of all bottles hourly of 3-4 speed, cause part to leak labelled bottle and come into the market, influenced corporate image.
In the disclosed at home similar patent, the patent No. is that 01267575.X is just before labelling, whether the length that adopts the label on the sensor label paper roll is complementary with the diameter of bottle, prevent from label is attached on the unmatched bottle, and the patent No. be 01267572.5 patent is to detect before labelling, whether the label of missing is arranged on the label paper roll, after they can not detect labelling machine and have pasted, whether really label is attached on the bottle, and the latter's remover can only push a limited number of bottles and hold in the groove, need there be the special messenger to keep an eye on and it is picked up away, and bottle is caused to abrade and wearing and tearing easily, influence product design, and can not guarantee fully to reject recovery chain road under the situation of bottle, so that decals again, thereby can not guarantee the full automation of whole recovery operation.
Summary of the invention
Purpose of the present invention is exactly in order to address the above problem, providing a kind of can effectively reduce production costs, improve the quality of products and speed of production, avoid leak labelled bottle to come into the market, influence the label detection system and the method for inspection thereof of corporate image, this system not only can detect the existence of bottle label on the high-speed production lines, and can exactly the bottle of disappearance label be rejected away, and prevents down the bottle phenomenon effectively.
For achieving the above object, this practicality adopts following technical scheme:
A kind of label detection system, it is included in detecting unit, the rejecting unit that produces upper edge, linear chain road bottle flow path direction and set gradually and rejects confirmation unit, side also is provided with control setup in manufacturing line operation chain road, detecting unit, reject the unit and reject confirmation unit and all is connected, move the chain road with the corresponding manufacturing line in rejecting unit and also be connected with bottle recovery chain road with controller in the control setup.
Described detecting unit comprises alignment sensor, front label checking sensor, back label detecting sensor and rotary encoder, they all are connected with controller, wherein front label checking sensor and back label detecting sensor with each other over against mode be installed on the support of manufacturing line operation both sides, chain road, and downward-sloping set angle, alignment sensor also are installed in manufacturing line operation chain road one side by support; Distance between alignment sensor and front label checking sensor, the back label detecting sensor is complementary with the diameter of a bottle, rotary encoder is installed on the manufacturing line operation chain road motor shaft, and wherein said each detecting sensor adopts opto-electronic pickup or photoelectric image harvester.
Described rejecting unit is a flush trimmer, and described rejecting confirmation unit is confirmed sensor for rejecting, and they all are connected with controller.
Described control setup comprises control box, is provided with text display in the control box front, detects start button and detects stop button, and they are connected with the interior controller of control box; Simultaneously, controller also stops indicator lamp and is connected with warning indicator lamp with detection run indicator, detection respectively, and wherein said controller is PLC Programmable Logic Controller or industrial computer or PC, and described text display is CRT or liquid crystal indicator.
Its detection step is:
Step1: press start button, controller start detection and initialization;
Step2: bottle triggered location sensor at first, the bottle on the manufacturing line is divided into groups to detect, high-speed counter positions bottle by the pulse count of counting rotary encoder device then;
Step3: when bottle process detecting sensor, carry out label and detect, and the storage testing result is to the corresponding stored unit of controller memory space;
Step4: when bottle arrives flush trimmer when bottle comes the edge of direction, controller judges whether current bottle is qualified, if nonconformity then with its rejecting, slides as if qualified then the continuation;
Step5: when bottle is confirmed sensor through rejecting, confirm whether inferior-quality bottle accurately rejects, then do not report to the police by warning indicator lamp if accurately reject.
In described step5,, also can carry out sound and light alarm when because detecting sensor is damaged or other reasons when causing continuous rejectings bottle too much.
Label detection system of the present invention, mainly comprise control box, detecting unit, rejecting unit, reject confirmation unit and man-machine interaction unit, detecting unit comprises two detecting sensors, an alignment sensor and a rotary encoder, reject the unit and comprise a flush trimmer, reject confirmation unit and form, in addition, have controller, detection run indicator, detection to stop indicator lamp, alarm lamp and text display in the control box by an affirmation sensor.Producing on the chain road, be followed successively by detecting unit along the bottle flow path direction, rejecting the unit and reject confirmation unit, control box is fixed in to produce on linear chain road one side or the support of detecting unit and gets final product, and rotary encoder is installed on the chain road motor shaft.
Testing process is as follows:
When bottle flows to, adopt disappearance that two detection photoelectric switchs detect bottle two sides labels whether, and bottle is accurately located with rotary encoder, detect and location information by controller collection and storage, when arriving the flush trimmer position, judge whether current bottle is qualified, accurately reject if nonconformity controller control flush trimmer will lack the bottle of label.If because machinery or other reasons cause the bottle of disappearance label not reject, controller will be gathered the information of confirming photoelectricity, report to the police by alarm lamp.When operation detects, by text display testing process is carried out man-machine interaction, parameter can be set, show in real time and detect and alarm message.
The invention has the beneficial effects as follows, can detect when bottle label exists on the high-speed production lines, the bottle of disappearance label accurately can be rejected, do not fall bottle, hardware is simple, and function ratio is more complete, stable and reliable operation, overcome the shortcoming of manual detection, reduced productive costs, improved the automatization level of manufacturing line.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples:
Fig. 1 is that system of the present invention forms scheme drawing;
Fig. 2 is the software flow pattern of label detection system;
Fig. 3 is the scheme of installation of label detection system embodiment;
1. controllers among the figure 2. detect start button, 3. detect stop button, 4. alignment sensor, 5. front label checking sensor, 6. back label detecting sensor, 7. reject and confirm sensor, 8. flush trimmer 9. detects run indicator, 10. detect and stop indicator lamp, 11. warning indicator lamps, 12. text displays, 13. bottle reclaims the chain road, 14. bottles of flow path directions, 15. manufacturing lines operation chain road, 16. rotary encoder, 17. control boxs.
The specific embodiment
In Fig. 1, detect start button 2, detection stop button 3, alignment sensor 4, front label checking sensor 5, back label detecting sensor 6, reject and confirm that sensor 7 and rotary encoder 16 are connected respectively to the input end of controller 1, flush trimmer 8, detect run indicator 9, detect and stop the mouth that indicator lamp 10 and warning indicator lamp 11 are connected respectively to controller 1, text display 12 by cable connection on the communication port of controller 1.Controller 1 is installed in control box 17 inside, and text display 12, detection start button 2 and detection stop button 3 are installed in control box 17 outsides.
Among Fig. 3, front label checking sensor 5 and back label detecting sensor 6 face and are installed on manufacturing line operation 15 both sides, chain road, distance between alignment sensor 4 and front label checking sensor 5, the back label detecting sensor 6 can not be too big, just passed through alignment sensor 4 with a bottle, when accepting the detection of front label checking sensor 5 and back label detecting sensor 6, next adjacent bottle does not also have triggered location sensor 4 to be as the criterion.Rotary encoder 16 is installed on the motor rotation axis, is used for the position of bottle is accurately located.
Among Fig. 2, it is after system installs and fixes that group detects bottle number maxim, the bottle number that can put at most between alignment sensor 4 and the rejecting affirmation sensor 7, because bottle quantity is many on the manufacturing line, can not store the information of all bottles, and the detection information of bottle is only effective to rejecting between the affirmation at surveyed area, so adopt grouping to detect.When system moves, just arrive the rejecting position through a segment distance after just marking, carry on the back the mark detection, how accurately the location is to realize the accurately key of rejecting, coder and load-transfer device rotate synchronously, can reflect the relative distance that load-transfer device moves, and system installs and fixes the back bottle from beginning to be triggered to the fixed distance between the rejecting, the pulse that is installed in rotary encoder 16 countings on the chain road motor shaft is just fixing, therefore by the output pulse of counting rotary encoder 16, can realize accurately locating and rejecting.Therefore, detect, store and reject in conjunction with the grouping of the bottle on 16 pairs of manufacturing lines of rotary encoder, after a detection bottle number reached group detection bottle number maxim, system counted from zero again.
At first be that front label checking sensor 5 and back label detecting sensor 6 are set, make it opposite, i.e. the learning process of detecting sensor when detecting the signal of exporting when bottle has or not label.As shown in Figure 2, after system powers on, press and detect start button 2, controller 1 start detection and initialization, it is bright to detect run indicator 9.Bottle is along bottle flow path direction 14 triggered location sensor 4 at first, utilization group detection counter is counted the bottle that enters surveyed area, promptly it is numbered, if the group detection counter count down to maxim, then with its zero clearing, again bottle counting is afterwards numbered, otherwise starting high-speed counter counts the pulse count of rotary encoder 16, the location information that reads bottle is a pulse count, according to counting direction, utilize the numbering of bottle it is added or deducts alignment sensor to flush trimmer 8 store the cooresponding memory cell in memory space, position into apart from the respective pulses number, thereby it is accurately located.Detect successively during through front label checking sensor 5 and back label detecting sensor 6 and just marking and carrying on the back mark, utilize the numbering of the bottle that is provided with previously that the cooresponding detection information memory cell of controller 1 is set.Constantly read counting to the rotary encoder pulse count, and with the location information of storage relatively, see whether current bottle arrives flush trimmer 8 positions, when bottle arrival flush trimmer 8 comes the edge of direction along bottle, by internal counter bottle is counted the cooresponding detection information that numbering reads earlier stored, controller 1 is judged whether qualified (just marking of current bottle, it is qualified that back of the body mark all exists for, otherwise be nonconformity), if nonconformity then flush trimmer 8 is opened, bottle slides along flush trimmer, it is rejected after adjacent bottle reclaims chain road 13, flush trimmer is regained, bottle confirms whether inferior-quality bottle accurately rejects when reject confirming sensor 7, does not then report to the police by warning indicator lamp 11 if accurately reject, when because detecting sensor is damaged or other reasons also can carry out sound and light alarm when causing continuous rejectings bottle too much.
Can use text display 12 and controller 1 to carry out man-machine interaction, show detection statistics results such as detecting bottle sum, nonconformity bottle sum in real time, and can carry out parameter settings such as flush trimmer range pulse number, the maximum bottle of rejecting continuously number to controller, consult alarm message and confirm and report to the police.
Above-mentioned controller can adopt various microprocessors such as various PLC Programmable Logic Controllers, industrial computer, PC, and above-mentioned text display also can adopt other read out instruments such as CRT, liquid crystal.
Above-mentioned front label checking sensor (5) and back label detecting sensor (6) can adopt opto-electronic pickup or other optical imagery acquisition processing devices, wherein the optical imagery harvester comprises that various workers use pick up camera and electrooptical device, also comprise camera lens and light source, this device is given controller (1) by the collecting bottle subimage and after handling with the result, and it is qualified to judge whether.

Claims (6)

1. label detection system, it is characterized in that, it is included in detecting unit, the rejecting unit that produces upper edge, linear chain road bottle flow path direction and set gradually and rejects confirmation unit, side also is provided with control setup in manufacturing line operation chain road, detecting unit, reject the unit and reject confirmation unit and all is connected, move the chain road with the corresponding manufacturing line in rejecting unit and also be connected with bottle recovery chain road with controller in the control setup.
2. label detection system as claimed in claim 1, it is characterized in that, described detecting unit comprises alignment sensor, front label checking sensor, back label detecting sensor and rotary encoder, they all are connected with controller, wherein front label checking sensor and back label detecting sensor with each other over against mode be installed on the support of manufacturing line operation both sides, chain road, and downward-sloping set angle, alignment sensor also are installed in manufacturing line operation chain road one side by support; Distance between alignment sensor and front label checking sensor, the back label detecting sensor is complementary with the diameter of a bottle, rotary encoder is installed on the manufacturing line operation chain road motor shaft, and wherein said each detecting sensor adopts opto-electronic pickup or photoelectric image harvester.
3. label detection system as claimed in claim 1 is characterized in that, described rejecting unit is a flush trimmer, and described rejecting confirmation unit is confirmed sensor for rejecting, and they all are connected with controller.
4. as claim 1 or 2 or 3 described label detection systems, it is characterized in that described control setup comprises control box, be provided with text display in the control box front, detect start button and detect stop button that they are connected with the interior controller of control box; Simultaneously, controller also stops indicator lamp and is connected with warning indicator lamp with detection run indicator, detection respectively, and wherein said controller is PLC Programmable Logic Controller or industrial computer or PC, and described text display is CRT or liquid crystal indicator.
5. a method of inspection that adopts the described label detection system of claim 1 is characterized in that, its step is:
Step1: press start button, controller start detection and initialization;
Step2: bottle triggered location sensor at first, the bottle on the manufacturing line is divided into groups to detect, high-speed counter positions bottle by the pulse count of counting rotary encoder device then;
Step3: when bottle process detecting sensor, carry out label and detect, and the storage testing result is to the corresponding stored unit of controller memory space;
Step4: when bottle arrives flush trimmer when bottle comes the edge of direction, controller judges whether current bottle is qualified, if nonconformity then with its rejecting, slides as if qualified then the continuation;
Step5: when bottle is confirmed sensor through rejecting, confirm whether inferior-quality bottle accurately rejects, then do not report to the police by warning indicator lamp if accurately reject.
6. the method for inspection of label detection system as claimed in claim 5 is characterized in that, in described step5, when because detecting sensor is damaged or other reasons when causing continuous rejectings bottle too much, also can carry out sound and light alarm.
CN2010101721235A 2010-05-14 2010-05-14 Label detection system and detection method thereof Expired - Fee Related CN101844633B (en)

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Cited By (22)

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Publication number Priority date Publication date Assignee Title
CN102407964A (en) * 2011-07-27 2012-04-11 吴东杰 Laser cutting non-body paper labeling method and non-body paper labeling machine
CN102445231A (en) * 2011-09-24 2012-05-09 山东明佳包装检测科技有限公司 Detection method for eliminating error detection of bottles on detection equipment
CN102998716A (en) * 2012-11-30 2013-03-27 苏州光麒科技有限公司 Label checking fixture
WO2014071827A1 (en) * 2012-11-06 2014-05-15 Liu Zhongying Rolling labeling machine and monitoring device thereof
CN104148299A (en) * 2014-08-12 2014-11-19 武汉华科喻德科技有限公司 Unaccepted product automatic removal device on high-speed production line
CN104354947A (en) * 2014-10-24 2015-02-18 安徽双鹤药业有限责任公司 High-speed labeling machine capable of correcting label conveying and correcting method of machine
CN104401560A (en) * 2014-09-30 2015-03-11 东莞新爱荣机械自动化设备有限公司 Automatic labeller
CN104477460A (en) * 2014-11-10 2015-04-01 宁波市金龙机械实业有限公司 Package detecting device
CN104849768A (en) * 2015-04-17 2015-08-19 江西新正源机电科技有限公司 Method for detecting if sealing gasket of bottle cap is installed in place
CN105424716A (en) * 2015-12-25 2016-03-23 广西丰林木业集团股份有限公司 Board sorting system for artificial board production line
CN106022298A (en) * 2016-06-01 2016-10-12 天津市长龙宏业燃气设备有限公司 Steel bottle steel seal number dynamic reading method and steel bottle steel seal number dynamic reading device
CN106081263A (en) * 2016-08-23 2016-11-09 江苏新美星包装机械股份有限公司 PET bottle packaging production line picks the control system of bottle cylinder
CN107807127A (en) * 2017-11-29 2018-03-16 沈阳紫江包装有限公司 For detecting the light bottle detector of labelling machine label reddish black joint
CN108375588A (en) * 2018-04-16 2018-08-07 安徽金种子酒业股份有限公司 A kind of online checking system of opaque bottle
CN108538758A (en) * 2018-03-31 2018-09-14 格润智能光伏南通有限公司 A kind of online corrugated board corner protector automatic identifying method
CN108595561A (en) * 2018-04-12 2018-09-28 民航成都物流技术有限公司 A kind of adjustment method of airdrome luggage visualization tracking
CN108584052A (en) * 2018-06-15 2018-09-28 长沙格力暖通制冷设备有限公司 Labeling device
CN109472332A (en) * 2018-11-21 2019-03-15 Oppo(重庆)智能科技有限公司 A kind of product paster optimization method and product paster optimization system
CN110127155A (en) * 2018-02-09 2019-08-16 河南高通物联网有限公司 A kind of patch adopts the endowed system of integrated producing line
CN111774332A (en) * 2020-07-07 2020-10-16 青岛啤酒股份有限公司 Beer labeling machine with label detection function
CN111871852A (en) * 2020-06-19 2020-11-03 嘉里粮油(防城港)有限公司 Non-handle bottle rejecting method, labeling machine and storage medium
CN112021649A (en) * 2020-09-21 2020-12-04 四川中烟工业有限责任公司 Cigarette quality detection system and detection method

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Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102407964A (en) * 2011-07-27 2012-04-11 吴东杰 Laser cutting non-body paper labeling method and non-body paper labeling machine
CN102407964B (en) * 2011-07-27 2013-08-14 吴东杰 Laser cutting non-body paper labeling method and non-body paper labeling machine
CN102445231A (en) * 2011-09-24 2012-05-09 山东明佳包装检测科技有限公司 Detection method for eliminating error detection of bottles on detection equipment
CN102445231B (en) * 2011-09-24 2013-07-24 山东明佳包装检测科技有限公司 Detection method for eliminating error detection of bottles on detection equipment
WO2014071827A1 (en) * 2012-11-06 2014-05-15 Liu Zhongying Rolling labeling machine and monitoring device thereof
CN102998716A (en) * 2012-11-30 2013-03-27 苏州光麒科技有限公司 Label checking fixture
CN104148299A (en) * 2014-08-12 2014-11-19 武汉华科喻德科技有限公司 Unaccepted product automatic removal device on high-speed production line
CN104401560A (en) * 2014-09-30 2015-03-11 东莞新爱荣机械自动化设备有限公司 Automatic labeller
CN104354947A (en) * 2014-10-24 2015-02-18 安徽双鹤药业有限责任公司 High-speed labeling machine capable of correcting label conveying and correcting method of machine
CN104477460A (en) * 2014-11-10 2015-04-01 宁波市金龙机械实业有限公司 Package detecting device
CN104477460B (en) * 2014-11-10 2016-06-08 宁波市金龙机械实业有限公司 A kind of packaging detection device
CN104849768A (en) * 2015-04-17 2015-08-19 江西新正源机电科技有限公司 Method for detecting if sealing gasket of bottle cap is installed in place
CN105424716A (en) * 2015-12-25 2016-03-23 广西丰林木业集团股份有限公司 Board sorting system for artificial board production line
CN105424716B (en) * 2015-12-25 2018-05-15 广西丰林木业集团股份有限公司 Artificial board product line pick plate system
CN106022298A (en) * 2016-06-01 2016-10-12 天津市长龙宏业燃气设备有限公司 Steel bottle steel seal number dynamic reading method and steel bottle steel seal number dynamic reading device
CN106081263A (en) * 2016-08-23 2016-11-09 江苏新美星包装机械股份有限公司 PET bottle packaging production line picks the control system of bottle cylinder
CN107807127A (en) * 2017-11-29 2018-03-16 沈阳紫江包装有限公司 For detecting the light bottle detector of labelling machine label reddish black joint
CN107807127B (en) * 2017-11-29 2023-11-03 沈阳紫江包装有限公司 Light bottle detector for detecting label red and black connector of labeler
CN110127155A (en) * 2018-02-09 2019-08-16 河南高通物联网有限公司 A kind of patch adopts the endowed system of integrated producing line
CN108538758A (en) * 2018-03-31 2018-09-14 格润智能光伏南通有限公司 A kind of online corrugated board corner protector automatic identifying method
CN108595561A (en) * 2018-04-12 2018-09-28 民航成都物流技术有限公司 A kind of adjustment method of airdrome luggage visualization tracking
CN108375588A (en) * 2018-04-16 2018-08-07 安徽金种子酒业股份有限公司 A kind of online checking system of opaque bottle
CN108584052A (en) * 2018-06-15 2018-09-28 长沙格力暖通制冷设备有限公司 Labeling device
CN109472332A (en) * 2018-11-21 2019-03-15 Oppo(重庆)智能科技有限公司 A kind of product paster optimization method and product paster optimization system
CN111871852A (en) * 2020-06-19 2020-11-03 嘉里粮油(防城港)有限公司 Non-handle bottle rejecting method, labeling machine and storage medium
CN111871852B (en) * 2020-06-19 2022-07-12 嘉里粮油(防城港)有限公司 Non-handle bottle rejecting method, labeling machine and storage medium
CN111774332A (en) * 2020-07-07 2020-10-16 青岛啤酒股份有限公司 Beer labeling machine with label detection function
CN112021649A (en) * 2020-09-21 2020-12-04 四川中烟工业有限责任公司 Cigarette quality detection system and detection method

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