CN108375588A - A kind of online checking system of opaque bottle - Google Patents

A kind of online checking system of opaque bottle Download PDF

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Publication number
CN108375588A
CN108375588A CN201810337845.8A CN201810337845A CN108375588A CN 108375588 A CN108375588 A CN 108375588A CN 201810337845 A CN201810337845 A CN 201810337845A CN 108375588 A CN108375588 A CN 108375588A
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CN
China
Prior art keywords
bottle
camera
assembly line
inlet assembly
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810337845.8A
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Chinese (zh)
Inventor
孙卫国
孟现彬
韩爱民
张勇
贾羽
徐鹏
王振伟
吴亮
申春
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Anhui Golden Seed Winery Co Ltd
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Anhui Golden Seed Winery Co Ltd
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Publication date
Application filed by Anhui Golden Seed Winery Co Ltd filed Critical Anhui Golden Seed Winery Co Ltd
Priority to CN201810337845.8A priority Critical patent/CN108375588A/en
Publication of CN108375588A publication Critical patent/CN108375588A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/90Investigating the presence of flaws or contamination in a container or its contents
    • G01N21/9018Dirt detection in containers

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a kind of opaque online checking systems of bottle, it include bottle inlet assembly line, bottle inlet assembly line side is equipped with positioning cylinder, reject cylinder, the bottle inlet assembly line other side is equipped with optoelectronic switch, camera, light compensating apparatus, unqualified bottle pipeline, camera, light compensating apparatus is installed on camera bracket, light compensating apparatus includes upper light aid, side light aid, the piston end of positioning cylinder is connected with the lever that can be horizontally placed on bottle inlet assembly line, the bottle bottleneck that lever gear is set is right against camera, upper light aid, bottle side is right against side light aid, the piston end for rejecting cylinder is connected with push rod, underproof bottle can be pushed into unqualified bottle pipeline by push rod from bottle inlet assembly line;Camera is connected with display by connecting line, and whether the quality after the opaque bottle wash bottle of the efficient on-line checking of present invention energy is qualified, and is effectively separated, that is, reduces the labor intensity of conventional inspection mode, in turn ensure the accurate effect in X -ray inspection X;The quality control of production link is not only improved, and the retrospect of quality can be carried out, is conducive to the lasting promotion of product quality.

Description

A kind of online checking system of opaque bottle
Technical field
The present invention relates to opaque bottle wash bottles to examine field, specifically a kind of opaque online checking system of bottle.
Background technology
In industries such as white wine, beer, opaque bottle such as ceramic bottle, sprayed glass bottle etc. is widely used general.However, wash bottle Bottle interior later whether there is flaw, whether clean judgement becomes problem.The irradiation into opaque bottle, manually with the naked eye The conventional inspection mode of observation, efficiency is low, labor intensity is big, is also easy to produce visual fatigue, poor reliability.
Invention content
In view of the above problems, the object of the present invention is to provide a kind of opaque online checking systems of bottle, can be efficiently Whether the quality after the opaque bottle wash bottle of on-line checking is qualified, and is effectively separated, that is, reduces the labor of conventional inspection mode Fatigue resistance in turn ensures the accurate effect in X -ray inspection X;The quality control of production link is not only improved, and chasing after for quality can be carried out It traces back, is conducive to the lasting promotion of product quality.
Technical scheme is as follows:
A kind of online checking system of opaque bottle, includes bottle inlet assembly line, and bottle inlet assembly line side is equipped with positioning cylinder, rejects Cylinder, the bottle inlet assembly line other side are equipped with optoelectronic switch, camera, light compensating apparatus, unqualified bottle pipeline, camera, light filling Device is installed on camera bracket, and light compensating apparatus includes upper light aid, side light aid, the piston end connection of positioning cylinder There are the lever that can be horizontally placed on bottle inlet assembly line, the bottle bottleneck that lever gear is set to be right against camera, upper light aid, bottle side It is right against side light aid, the piston end for rejecting cylinder is connected with push rod, and push rod can be by underproof bottle from bottle inlet assembly line It is pushed into unqualified bottle pipeline;Camera is connected with display, camera, optoelectronic switch, positioning cylinder, rejecting by connecting line Cylinder controls with control cabinet connect respectively, and power module, image processing module, PLC module, video record are equipped in control cabinet Module, solenoid valve, PLC module receive the photosignal that optoelectronic switch is sent out, and PLC module is dynamic by solenoid valve control positioning cylinder Make, the picture signal that camera uses distinguishes input picture processing module, video record module, and image processing module believes image It number is handled in real time, and to PLC module input control signal, PLC module rejects cylinder movement by solenoid valve control.
The camera be clarity it is high, can no-delay imaging in real time camera.
The light compensating apparatus further includes having switch and brightness regulator, and upper light aid is installed on the top of camera, side Face light aid is installed on outside the guardrail of bottle inlet assembly line, and upper light aid, side light aid are adjusted automatically by switch and brightness regulator Whole switch and light filling brightness.
The display, control cabinet are fixedly installed on display bracket.
The camera bracket is equipped with X-direction guide rail, Y-direction guide rail, and camera is slidably mounted on Y-direction guide rail On, Y-direction guide rail is slidably mounted on X-direction guide rail, is respectively equipped with scale on X-direction guide rail, Y-direction guide rail, camera exists It can be achieved to be accurately positioned around on camera bracket.
The video record module is used to record the quality shape from starting to produce to each shift bottle for terminating production Condition simultaneously preserves.
The positioning cylinder of the present invention can securely block bottle and not shake in action, ensure the positive normal open of bottle when resetting It crosses;Cylinder is rejected in action, effectively unqualified bottle is pushed on defective work pipeline, when being failure to actuate, can guarantee bottle Son is accessible to be passed through, and camera bracket carries scale, can arbitrarily be adjusted the exact position of camera around, is convenient for Precise positioning camera, efficiently to switch and adapt to the type of opaque bottle.The opaque bottle of the efficient on-line checking of energy of the invention Whether the quality after wash bottle is qualified, and is effectively separated, that is, reduces the labor intensity of conventional inspection mode, in turn ensure The accurate effect of X -ray inspection X;The quality control of production link is not only improved, and the retrospect of quality can be carried out, is conducive to product quality Lasting promotion.
Description of the drawings
Fig. 1 is the system schematic of the present invention.
Specific implementation mode
Referring to attached drawing, a kind of opaque online checking system of bottle, includes bottle inlet assembly line 1, and 1 side of bottle inlet assembly line is set There is positioning cylinder 2, reject cylinder 3,1 other side of bottle inlet assembly line is equipped with optoelectronic switch 4, camera 5, light compensating apparatus, unqualified Bottle pipeline 7, camera 5, light compensating apparatus are installed on camera bracket 6, and light compensating apparatus includes upper light aid 8, side benefit Light device 9, the piston end of positioning cylinder 2 are connected with the lever 10 that can be horizontally placed on bottle inlet assembly line 1, and lever 10 keeps off the bottle 11 set Bottleneck is right against camera 5, upper light aid 8, and 11 side of bottle is right against side light aid 9, rejects the piston end connection of cylinder 3 There are push rod 12, push rod 12 that can underproof bottle be pushed into unqualified bottle pipeline 7 from bottle inlet assembly line 1;Camera 5 passes through company Wiring 13 is connected with display 14, and camera 5, optoelectronic switch 4, positioning cylinder 2, rejecting cylinder 3 are controlled with control cabinet 15 respectively It connects, power module, image processing module, PLC module, video record module, solenoid valve, PLC moulds is installed in control cabinet 15 Block receives the photosignal that optoelectronic switch 4 is sent out, and PLC module is acted by solenoid valve control positioning cylinder 2, and camera 5 uses Picture signal difference input picture processing module, video record module, image processing module locates picture signal in real time Reason, and to PLC module input control signal, PLC module is rejected cylinder 3 by solenoid valve control and is acted;Camera 5 is clarity High, energy no-delay imaging in real time camera;Light compensating apparatus further includes having switch and brightness regulator, and upper light aid 8 is installed on The top of camera 5, side light aid 9 are installed on outside the guardrail of bottle inlet assembly line 1, and upper light aid 8, side light aid 9 are by opening Pass and brightness regulator automatic adjustment switch and light filling brightness;Display 14, control cabinet 15 are fixedly installed in display bracket On 16;Camera bracket 6 is equipped with X-direction guide rail, Y-direction guide rail, and camera 5 is slidably mounted on Y-direction guide rail, Y-direction Guide rail is slidably mounted on X-direction guide rail, scale is respectively equipped on X-direction guide rail, Y-direction guide rail, camera 5 is in camera branch It can be achieved to be accurately positioned around on frame 6;Video record module is used to record each class from starting to produce to production is terminated Quality tracing is convenient in the quality condition of secondary bottle and preservation.
Upper light aid is mounted at the top of the camera lens of camera, for light filling on bottleneck;Side light aid is mounted on bottle inlet stream On the outside of the guardrail of waterline, it is used for body side light filling, by switch and and brightness regulator is adjusted and cooperation position is automatic Adjustment, not only can guarantee enough brightness, but also was avoided that brightness is excessively high and causes in opaque bottle strong reflective, influence to judge inspection It tests as a result, to ensure that the opaque bottle of multiple types(Ceramic bottle, sprayed glass bottle etc.)Accurate inspection.Display is fixed on On display bracket, control cabinet is placed on the bottom panel of display bracket;It selects the positioning cylinder of suitable stroke and rejects cylinder It is separately mounted on bottle inlet assembly line suitable position, it is ensured that positioning cylinder can securely block bottle and not shake in action, multiple Position when ensure bottle normal through;Cylinder is rejected in action, effectively unqualified bottle is pushed on unqualified bottle pipeline, When being failure to actuate, it can guarantee that bottle is accessible and pass through.Video recording devices are installed in control cabinet, bottle can be recorded by taking the photograph As the image of head, be convenient for product quality reasons analysis, convenient for find whether be bottle the reason of caused quality problems, just In quality tracing, to be conducive to the promotion of product quality.Connect the circuits such as camera and display connecting line;Power on, Air source can work normally.
The operation principle of the present invention:The washed bottle of bottle washing machine is moved forward by bottle inlet assembly line, is opened when reaching photoelectricity Guan Shi, the PLC control modules in signal transmission to control cabinet that optoelectronic switch is sent send out instruction positioning cylinder and act immediately, Bottle is blocked, after delay 1s judges whether bottle is clean, positioning cylinder, which resets, withdraws lever clearance.If bottle is qualified, reject Cylinder is failure to actuate, and bottle continues to move forward into filling link along bottle inlet assembly line, if bottle is unqualified, there are crackle, foreign matters Deng rejecting cylinder and act immediately and reject bottle on defective work pipeline, then carry out classification processing.

Claims (6)

1. a kind of online checking system of opaque bottle, includes bottle inlet assembly line, which is characterized in that bottle inlet assembly line side is equipped with Positioning cylinder rejects cylinder, and the bottle inlet assembly line other side is equipped with optoelectronic switch, camera, light compensating apparatus, the conveying of unqualified bottle Line, camera, light compensating apparatus are installed on camera bracket, and light compensating apparatus includes upper light aid, side light aid, positions gas The piston end of cylinder is connected with the lever that can be horizontally placed on bottle inlet assembly line, the bottle bottleneck that lever gear is set be right against camera, on Light aid, bottle side are right against side light aid, and the piston end for rejecting cylinder is connected with push rod, and push rod can be by underproof bottle Son is pushed into unqualified bottle pipeline from bottle inlet assembly line;Camera is connected with display by connecting line, and camera, photoelectricity are opened Pass, positioning cylinder are rejected cylinder and are controlled respectively with control cabinet and connect, be equipped in control cabinet power module, image processing module, PLC module, video record module, solenoid valve, PLC module receive the photosignal that optoelectronic switch is sent out, and PLC module passes through electromagnetism Valve controls positioning cylinder action, and the picture signal that camera uses distinguishes input picture processing module, video record module, image Processing module handles picture signal in real time, and to PLC module input control signal, and PLC module passes through solenoid valve control Reject cylinder movement.
2. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the camera is that clarity is high, energy is real When no-delay imaging camera.
3. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the light compensating apparatus further includes having switch And brightness regulator, upper light aid are installed on the top of camera, side light aid is installed on outside the guardrail of bottle inlet assembly line, on Light aid, side light aid are by switch and brightness regulator automatic adjustment switch and light filling brightness.
4. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the display, control cabinet fix peace Loaded on display bracket.
5. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the camera bracket is equipped with the side X Direction guiding rail, Y-direction guide rail, camera are slidably mounted on Y-direction guide rail, and Y-direction guide rail is slidably mounted on X-direction guide rail, X Scale is respectively equipped on traversing guide, Y-direction guide rail, camera can be achieved to be accurately positioned around on camera bracket.
6. according to the online checking system of the opaque bottle of claim 1, which is characterized in that the video record module is for recording Quality condition from each shift bottle for starting to produce to production is terminated and preservation.
CN201810337845.8A 2018-04-16 2018-04-16 A kind of online checking system of opaque bottle Pending CN108375588A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020212015A1 (en) * 2019-04-18 2020-10-22 Krones Ag Inspection apparatus and method for inspecting containers
CN113118050A (en) * 2021-03-09 2021-07-16 深兰科技(上海)有限公司 Bottle removing devices and bottle check out test set

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CN101844633A (en) * 2010-05-14 2010-09-29 山东大学 Label detection system and detection method thereof
CN102274829A (en) * 2011-04-30 2011-12-14 佛山市海天调味食品股份有限公司 Bottle testing and rejecting apparatus
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020212015A1 (en) * 2019-04-18 2020-10-22 Krones Ag Inspection apparatus and method for inspecting containers
CN113692532A (en) * 2019-04-18 2021-11-23 克朗斯股份公司 Inspection apparatus and inspection method for inspecting containers
CN113118050A (en) * 2021-03-09 2021-07-16 深兰科技(上海)有限公司 Bottle removing devices and bottle check out test set
CN113118050B (en) * 2021-03-09 2023-08-22 深兰智能科技(上海)有限公司 Bottle body removing device and bottle body detecting equipment

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