CN205463256U - Beverage bottle encapsulation defect automated inspection and removing devices - Google Patents

Beverage bottle encapsulation defect automated inspection and removing devices Download PDF

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Publication number
CN205463256U
CN205463256U CN201620240194.7U CN201620240194U CN205463256U CN 205463256 U CN205463256 U CN 205463256U CN 201620240194 U CN201620240194 U CN 201620240194U CN 205463256 U CN205463256 U CN 205463256U
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CN
China
Prior art keywords
video camera
production line
carafe
photoelectric sensor
detection system
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Expired - Fee Related
Application number
CN201620240194.7U
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Chinese (zh)
Inventor
翟良臣
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Tianjin Dinghong Zhichuang Technology Co ltd
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Tianjin Dinghong Zhichuang Technology Co ltd
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Priority to CN201620240194.7U priority Critical patent/CN205463256U/en
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Publication of CN205463256U publication Critical patent/CN205463256U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to a beverage bottle encapsulation defect automated inspection and removing devices, including installing in proper order in the regional water mechanism of blowing in the production line upper reaches, vision detection system and weeping detecting system, install and fight and install and say the encoder in the chain of production line axle head with connecing in the removing devices in production line low reaches, vision detection system is by the LED panel light, the level crossing, four cameras and photoelectric sensor constitute, weeping detecting system is by the support that is located the production line both sides, extrusion hammer and pressure sensor constitute, the computer respectively with photoelectric sensor, the camera, the extrusion hammer, pressure sensor, flush trimmer and chain way encoder electricity are connected. The device has solved that artifical measuring intensity of labour is big, detection efficiency is low, the testing result influenced by the measurement personnel subjectivity and the problem of quality control system can not accurately and timely be included in to the testing result, and whole process realizes the automation mechanized operation, has saved manpower, material resources when having improved work efficiency.

Description

A kind of carafe encapsulation defect detects and device for eliminating automatically
Art
This utility model relates to a kind of industrial production line detection technique field, particularly relates to one and is applicable to carafe The carafe encapsulation defect of streamline detects and device for eliminating automatically.
Background technology
In recent years, the huge market demand makes beverage products production industry remain the most quickly development, and drinks The quality of material bottle package quality directly or indirectly affects the quality of beverage in bottle.Detection to carafe encapsulation defect Mainly include covering detection, level monitoring, coding detection, label detection and leakage detection etc., prior art pair The detection of disadvantages described above is mainly realized by manual detection.Manual detection labor intensity is big, detection efficiency is low, Testing result is easily subject to the subjectivity impact of testing staff, and manual detection data cannot accurately and timely be included in Quality control system.
Utility model content
In order to solve, manual detection labor intensity is big, detection efficiency is low, the easy examined personnel's subjectivity shadow of testing result Sound and testing result can not accurately and timely include the shortcoming of quality control system in, and this utility model provides a kind of drink Material bottle encapsulation defect detects and device for eliminating automatically, which overcomes the defect of prior art.
This utility model solves its technical problem and be the technical scheme is that a kind of carafe encapsulation defect is automatic Detection and device for eliminating, including production line, Chui Shui mechanism, vision detection system, leakage detection system, rejecting Device, connect bucket, computer, chain road encoder, described Chui Shui mechanism, vision detection system and leakage detection system System is installed on described production line upstream region successively, described device for eliminating and connect bucket and be symmetrically arranged on described production line Both sides, downstream, described chain road encoder is installed on the axle head of described production line, and described vision detection system is by LED Panel light, plane mirror, First video camera, second video camera, the 3rd video camera, the 4th video camera And photoelectric sensor composition, described leakage detection system by be positioned at described production line both sides support, extruding hammer and Pressure transducer is constituted, described computer respectively with photoelectric sensor, First video camera, second video camera, 3rd video camera, the 4th video camera, extruding hammer, pressure transducer, device for eliminating and chain road encoder are electric Connect.
Further, described plane mirror is installed vertically on described production line side, described First video camera, Two video cameras, the 3rd video camera, the 4th video camera and photoelectric sensor be installed on described production line another Side, described photoelectric sensor is positioned at the center of described plane mirror, and described LED panel lamp is installed on described flat Vertex portion, face is the most parallel with described production line.
Further, described First video camera, second video camera, the 3rd video camera, the 4th shooting Machine is arranged in order and is installed on same level line, and described First video camera intersects in 90 ° with the 4th video camera And it is positioned at described photoelectric sensor both sides, and its centrage cross point is positioned on carafe picture in plane mirror, Described second video camera and the 3rd video camera intersect in 90 ° and are positioned at described photoelectric sensor both sides, and its Centrage cross point is positioned on carafe.
Further, described support is fixed on described production line, and described support is provided with draw-in groove, described extruding Hammer hammer handle is fixed on flexibly on described support by described draw-in groove and can move along the direction vertical with described production line Dynamic, described support and extruding hammer have two groups and are symmetrically arranged on described production line both sides, described pressure transducer It is fixed on the tup part of one of them extruding hammer.
Compared with prior art, this utility model produces and provides the benefit that: carafe is on a production line through regarding During feel detecting system, by video camera shooting carafe front and the picture in plane mirror, it is right to realize simultaneously Carafe body front and the detection at the body back side, prevent from causing missing inspection or mistake because of label or coding position difference Inspection;Through leakage detection system, extruding hammer produces extruding to carafe, is positioned at the pressure sensing on extruding hammer Device judges carafe whether leakage by monitoring the change of pressure during this;By computer control system Control to realize the rejecting of defect carafe in real time.The arrangement achieves carafe capping, liquid level, coding, Label and the on-line checking of leakage and rejecting, solve that manual detection labor intensity is big, detection efficiency is low, detection The impact of result easy examined personnel's subjectivity and testing result can not accurately and timely include asking of quality control system in Topic, whole process realizes automation mechanized operation, saves human and material resources while improve work efficiency.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings this utility model is further illustrated:
Fig. 1 is that carafe of the present utility model encapsulation defect detects and the structural representation of device for eliminating automatically;
Fig. 2 is that carafe of the present utility model encapsulation defect detects and the vision detection system of device for eliminating automatically;
Fig. 3 is that carafe of the present utility model encapsulation defect detects and the leakage detection system of device for eliminating automatically;
Fig. 4 is that carafe of the present utility model encapsulation defect detects and the forward schematic diagram of device for eliminating automatically;
Fig. 5 is that carafe of the present utility model encapsulation defect detects and the electrical connection schematic diagram of device for eliminating automatically;
In figure: 1. production line, 2. Chui Shui mechanism, 3. vision detection system, 4. leakage detection system, 5. Device for eliminating, 6. connects bucket, 7. carafe, 8.LED panel light, 9. carafe picture in plane mirror, 10. plane mirror, 111. First video cameras, 112. second video cameras, 113. the 3rd video cameras, 114. 4th video camera, 12. photoelectric sensors, 13. supports, 14. extruding hammers, 15. draw-in grooves, 16. pressures Force transducer, 17. chain road encoders, 18. computers.
Detailed description of the invention
Such as accompanying drawing 1-5, this utility model provides a kind of carafe encapsulation defect and automatically detects and device for eliminating, Including production line 1, Chui Shui mechanism 2, vision detection system 3, leakage detection system 4, device for eliminating 5, connect Bucket 6, computer 18, chain road encoder 17, described Chui Shui mechanism 2, vision detection system 3 and leakage detection System 4 is installed on described production line 1 upstream region successively, described device for eliminating 5 and connect bucket 6 and be symmetrically arranged on Both sides, described production line 1 downstream, described chain road encoder 17 is installed on the axle head of described production line 1, described Vision detection system 3 is by LED panel lamp 8, plane mirror 10,111, second video camera of First video camera 112, the 3rd video camera 113, the 4th video camera 114 and photoelectric sensor 12 form, and described leakage is examined Examining system 4 is made up of the support 13 being positioned at described production line 1 both sides, extruding hammer 14 and pressure transducer 16, Described computer 18 respectively with described photoelectric sensor 12,111, second video camera 112 of First video camera, 3rd video camera 113, the 4th video camera 114, extruding hammer 14, pressure transducer 16, device for eliminating 5 And chain road encoder 17 electrically connects.
As shown in Figure 2, described plane mirror 10 is installed vertically on described production line 1 side, described First 111, second video camera 112 of video camera, the 3rd video camera 113, the 4th video camera 114 and photoelectricity Sensor 12 is installed on described production line 1 opposite side, and described photoelectric sensor 12 is positioned at described plane mirror 10 Center, described LED panel lamp 8 is installed on described plane mirror 10 top flat with described production line 1 OK, 111, second video camera 112 of described First video camera, the 3rd video camera 113, the 4th take the photograph Camera 114 is arranged in order and is installed on same level line, described First video camera 111 and the 4th video camera 114 intersect in 90 ° and are positioned at described photoelectric sensor 12 both sides, and its centrage cross point is positioned at carafe and exists In plane mirror as on 9, described second video camera 112 and the 3rd video camera 113 intersect in 90 ° and position In described photoelectric sensor 12 both sides, and its centrage cross point is positioned on carafe 7.
As shown in Figure 3, described support 13 is fixed on described production line 1, and described support 13 is provided with card Groove 15, described extruding hammer 14 hammer handles by described draw-in groove 15 be fixed on flexibly on described support 13 and can along with The direction that described production line 1 is vertical is moved, and described support 13 and extruding hammer 14 have two groups and be symmetrically arranged on Described production line 1 both sides, described pressure transducer 16 is fixed on the tup portion of one of them described extruding hammer 14 Point.
Carafe of the present utility model encapsulation defect detects and device for eliminating automatically, will be adhered to by Chui Shui mechanism 2 The globule on carafe 7 removes, along with the carafe 7 movement on production line 1, photoelectric sensor 12 Sensing carafe 7 and by optical cable, signal is passed to computer 18, computer 18 outputs signal to simultaneously 111, second video camera 112 of First video camera, the 3rd video camera 113, the 4th video camera 114 And chain road encoder 17, chain road encoder 17 starts to position carafe 7, video camera 111 and 114 shooting drink Material bottle picture 9 in plane mirror, the direct picture of video camera 112 and 113 shooting carafe 7, and will be all Shooting image transmitting carries out image analysis processing to computer 18, computer 18 to video camera 111,112, The images of 113 and 114 transmission carry out covering, liquid level, coding and label detection, when capping, liquid level, coding When there is defective situation with one of label, computer 18 prepares to send rejecting signal and to defective carafe 7 carry out record;Chain road encoder 17 is for positioning carafe 7, when carafe 7 arrives leakage inspection During examining system, computer sends signal to extruding hammer 14 and pressure transducer 16, and extruding hammer 14 is simultaneously from life Product 1 liang of lateral center of line is moved and carafe 7 is carried out stress test, and pressure transducer 16 monitors pressure change And monitoring result is transferred to computer 18, computer 18 is by entering the monitoring result of pressure transducer 16 Row is analyzed, and when pressure changes greatly, computer 18 prepares to send rejecting signal and to defective carafe 7 Carry out record;By the positioning function of chain road encoder 17, when defective carafe 7 arrives device for eliminating 5 During position, computer 18 sends rejecting signal to device for eliminating 5, and defective carafe 7 is carried out standard Really reject, connect bucket 6 for receiving defective carafe 7.
Carafe defects detection of the present utility model and device for eliminating solve that manual detection labor intensity is big, detection Efficiency is low, the easy examined personnel's subjectivity of testing result affects and testing result can not accurately and timely include quality pipe in The problem of reason system, whole process realizes automation mechanized operation, save while improve work efficiency manpower, Material resources.

Claims (4)

1. carafe encapsulation defect detects and device for eliminating automatically, it is characterised in that: include production line (1), Chui Shui mechanism (2), vision detection system (3), leakage detection system (4), device for eliminating (5), connect bucket (6), Computer (18), chain road encoder (17), described Chui Shui mechanism (2), vision detection system (3) and leakage Liquid detecting system (4) is installed on described production line (1) upstream region successively, described device for eliminating (5) and Connecing bucket (6) and be symmetrically arranged on described production line (1) both sides, downstream, described chain road encoder (17) is installed on The axle head of described production line (1), described vision detection system (3) by LED panel lamp (8), plane mirror (10), First video camera (111), second video camera (112), the 3rd video camera (113), the 4th shooting Machine (114) and photoelectric sensor (12) composition, described leakage detection system (4) is by being positioned at described production line (1) support (13) of both sides, extruding hammer (14) and pressure transducer (16) are constituted, described computer (18) Respectively with described photoelectric sensor (12), First video camera (111), second video camera (112), Three video cameras (113), the 4th video camera (114), extruding are hammered (14), pressure transducer (16) into shape, are picked Except device (5) and chain road encoder (17) electrically connect.
Carafe the most according to claim 1 encapsulation defect detects and device for eliminating automatically, and its feature exists It is installed vertically on described production line (1) side in: described plane mirror (10), described First video camera (111), Second video camera (112), the 3rd video camera (113), the 4th video camera (114) and photoelectric sensing Device (12) is installed on described production line (1) opposite side, and described photoelectric sensor (12) is positioned at described plane The center of mirror (10), described LED panel lamp (8) be installed on described plane mirror (10) top and with Described production line (1) is parallel.
Carafe the most according to claim 1 encapsulation defect detects and device for eliminating automatically, and its feature exists In: described First video camera (111), second video camera (112), the 3rd video camera (113), Four video cameras (114) are arranged in order and are installed on same level line, described First video camera (111) with 4th video camera (114) is intersected in 90 ° and is positioned at described photoelectric sensor (12) both sides, and its center Line cross point is positioned on carafe picture (9) in plane mirror, described second video camera (112) and the 3rd Platform video camera (113) intersects in 90 ° and is positioned at described photoelectric sensor (12) both sides, and its centrage is handed over Crunode is positioned on carafe (7).
Carafe the most according to claim 1 encapsulation defect detects and device for eliminating automatically, and its feature exists In: described support (13) is fixed on described production line (1), and described support (13) is provided with draw-in groove (15), Described extruding hammer (14) hammer handle is fixed on flexibly on described support (13) by described draw-in groove (15) and can edge The direction vertical with described production line (1) is moved, and described support (13) and extruding hammer (14) have two groups And it being symmetrically arranged on described production line (1) both sides, described pressure transducer (16) is fixed on one of them and squeezes The tup part of hammer (14).
CN201620240194.7U 2016-03-25 2016-03-25 Beverage bottle encapsulation defect automated inspection and removing devices Expired - Fee Related CN205463256U (en)

Priority Applications (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106628475A (en) * 2017-01-23 2017-05-10 四川理工学院 Mirror surface imaging bottle cap surface labeling detecting system and method based on machine vision
CN106733716A (en) * 2016-12-25 2017-05-31 广州市万世德智能装备科技有限公司 A kind of bottle checker and its test a bottle method
CN111649710A (en) * 2020-06-29 2020-09-11 河北省科学院应用数学研究所 Glass bottle body detection device and detection method
CN115330702A (en) * 2022-08-01 2022-11-11 无锡雪浪数制科技有限公司 Beverage bottle filling defect identification method based on deep vision

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733716A (en) * 2016-12-25 2017-05-31 广州市万世德智能装备科技有限公司 A kind of bottle checker and its test a bottle method
CN106733716B (en) * 2016-12-25 2019-05-07 佛山市湘德智能科技有限公司 A kind of bottle checker
CN106628475A (en) * 2017-01-23 2017-05-10 四川理工学院 Mirror surface imaging bottle cap surface labeling detecting system and method based on machine vision
CN106628475B (en) * 2017-01-23 2020-04-03 四川轻化工大学 Mirror imaging bottle cap surface labeling detection system and method based on machine vision
CN111649710A (en) * 2020-06-29 2020-09-11 河北省科学院应用数学研究所 Glass bottle body detection device and detection method
CN111649710B (en) * 2020-06-29 2021-09-10 河北省科学院应用数学研究所 Glass bottle body detection device and detection method
CN115330702A (en) * 2022-08-01 2022-11-11 无锡雪浪数制科技有限公司 Beverage bottle filling defect identification method based on deep vision

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160817

Termination date: 20180325

CF01 Termination of patent right due to non-payment of annual fee