CN201686047U - Detector for full containers - Google Patents
Detector for full containers Download PDFInfo
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- CN201686047U CN201686047U CN2010201884670U CN201020188467U CN201686047U CN 201686047 U CN201686047 U CN 201686047U CN 2010201884670 U CN2010201884670 U CN 2010201884670U CN 201020188467 U CN201020188467 U CN 201020188467U CN 201686047 U CN201686047 U CN 201686047U
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Abstract
The utility model relates to a detector for full containers, which comprises a conveying device and a recycling device. The recycling device is arranged on one side of an advancing end of the conveying device, one side and the upper portion of the conveying device are respectively provided with a detecting device, one side of the conveying device is provided with a control device and a rejecting device, the rejecting device is opposite to the recycling device, one side of the recycling device is provided with a rejection confirming device, and the detecting devices, the rejecting device and the rejection confirming device are all connected with the control device through circuits. Types of containers are set through an operating panel, after signals of a detecting sensor are acquired, a programmable controller judges whether the containers are full of not, an encoder rotates to realize accurate positioning, and the rejecting device accurately rejects containers which are incompletely filled. The detector can alarm in time when in maloperation or equipment fault, can check fault points, brings convenience for removing faults, and is higher in full container detection efficiency and higher in precision.
Description
Technical field
The utility model relates to a kind of machines, especially a kind of trunkful machines.
Background technology
These several years homemade packaging facilities are as packing machine, carton packing machine, the widespread use on the food and drink manufacturing line of thermoplastic mould wrapping machine at present, along with also some relevant issues also appear in the use scene of this equipment, such as the not enough problem of the product quantity after the packing, products in circulation have passive influence to customer and originating firm commercial city to market, for addressing this problem design-calculated, native system is applied to the actual production line has positive effect to standard food and drink packing joint sealing to the trunkful checking system just.
In the production scene, what judge whether the common employing of trunkful is to arrange the full-time staff to adopt naked eyes to judge, its significant disadvantage is to increase extra personnel to drop into, on high-speed production lines, adopt artificial judgment mode shortcoming obvious: human eye is absorbed for a long time on the one hand causes visual fatigue easily, influences trunkful and detects effect; The human eye capability of reaction is limited on the other hand, and faster on the manufacturing line, erroneous judgement is disconnected easily in speed.These precision that all cause trunkful to detect do not meet standard.Manual type also has a distinct disadvantage can't judge exactly whether seal casing lacks bottle.
In the disclosed at home similar patent, the patent No. is 200720021664.1 also to adopt sensor technology to detect whether to lack bottle and utilize speed synchronization to realize rejecting, can show detection information simultaneously.But this system is in the influence that is subjected to the driving device real-time speed aspect accurate location and the rejecting easily, precision is not high, and this system fails to realize whether seal casing lacks the detection of bottle, and box can not preestablish simultaneously in addition, display unit can only be simple demonstration, fail to realize controllable function.
Summary of the invention
The purpose of this utility model is for overcoming above-mentioned the deficiencies in the prior art, a kind of accurate positioning is provided, the precision height, and the efficient height detects trunkful machines accurately.
For achieving the above object, the utility model adopts following technical proposals:
A kind of trunkful machines, comprise feedway and regenerative apparatus, regenerative apparatus is arranged at the side that feedway moves ahead and holds, one side and the top of feedway are respectively equipped with detecting device, one side of feedway is provided with control setup and device for eliminating, device for eliminating and regenerative apparatus are oppositely arranged, and regenerative apparatus one side is provided with to reject confirms device, and detecting device, device for eliminating and rejecting affirmation device all are connected with control setup by circuit.
Described detecting device comprises preceding binary pair and the back binary pair that is arranged at feedway one side, and is arranged at the plurality of detection sensor on the feedway upper beam suspension rod horizontal component.
Described control setup comprises the control housing that is arranged at a relative side with forward and backward binary pair on the feedway, control housing is arranged on the vertical part fixed end of crossbeam suspension rod, inline operations panel and text display on the control housing door, text display and guidance panel all are connected with Programmable Logic Controller in the control housing by circuit.
Described forward and backward binary pair is corresponding with the front and back end of control housing respectively along the feedway direction.
Described plurality of detection sensor is that reflective photoelectric sensor when unpacking () or metal are near switch (during joint sealing); Distance between wherein per two detecting sensors equals in the casing along the horizontal distance at adjacent two bottle bottle cap centers of feedway service direction.
Described device for eliminating comprises rotary encoder and flush trimmer, and rotary encoder is connected with flush trimmer with Programmable Logic Controller respectively by circuit.
Described rejecting is confirmed device for rejecting the affirmation sensor, and rejecting confirms that sensor is connected with Programmable Logic Controller by circuit; Described rejecting confirms that sensor is reflective photoelectric switch or reflects board-like photoelectric switch or the correlation photoelectric switch,
Feedway in the utility model and regenerative apparatus are respectively the conveyer chain road and reclaim the chain road, or known other devices in the industry.Flush trimmer in the utility model is existing rod-pulling type flush trimmer or other similar device for eliminating.
The utility model is set box by guidance panel, after the acquisition testing sensor signal, judges whether trunkful of current box by Programmable Logic Controller, and rotary encoder is realized accurately location, is accurately rejected by flush trimmer to lack a bottle case.When maloperation or breakdown of equipment, can in time send warning, and can inquire about the trouble point, make things convenient for trouble-shooting.
Casing is by the motor-driven feedway and along its ahead running, signal synthesis by binary pair behind the preceding binary pair judges whether case, during casing process detecting sensor, detecting sensor energizing signal is separately delivered to Programmable Logic Controller, judge by the Programmable Logic Controller processing whether current box lacks bottle, if lack bottle, start flush trimmer when then reaching certain (triggering the distance of sensor between flush trimmer according to reality decides) pulse count, will lack a bottle case and play to regenerative apparatus; If chest does not lack bottle, then do not reject.Confirm that by rejecting sensor returns the rejecting acknowledgment signal after rejecting is finished, ensure and reject reliability.Occur various faults in the testing process, be stuck, will stop manufacturing line such as producing the linear chain road.Detection case number, nonconformity case number wherein, qualified case number on the operation manufacturing line, the trouble point can show on guidance panel that all guidance panel can also be provided with box, adapts to different application scenarios.
Compare with existing trunkful machines system, the utility model is mainly reflected in the following aspects, preceding binary pair, back binary pair cooperate the rotary encoder realization to lack bottle case accurately location and rejecting, rejecting and set a distance rejecting mode are subjected to the problem that influences of conveyer speed when overcoming the location, adopt step-by-step counting more traditional speed location and time accuracy of positioning higher; Adopt the detection of metal near switch realization seal casing and opening box, traditional trunkful machines generally can only detect opening box and whether lack bottle, and range of use is limited; Guidance panel can be realized the demonstration of detection information and the set-up function of box, and existing trunkful machines display unit can only play the demonstration effect, can not control, and more can not set the box parameter, and practicality is not strong.Comprehensive These characteristics, it is higher that the utility model detects trunkful efficient, and precision is more accurate.
Description of drawings
Fig. 1 the utility model system construction scheme drawing
Fig. 2 the utility model system hardware structure figure
Fig. 3 the utility model system flowchart
1. feedways among the figure, 2. regenerative apparatus is 3. rejected and is confirmed sensor, 4. preceding binary pair, 5. back binary pair, 6. motor, 7. casing, 8. detecting sensor I, 9. detecting sensor II, 10. detecting sensor III, 11. detecting sensor IV, 12. text displays, 13. control housing, 14. flush trimmers, 15. guidance panels, 16. rotary encoder, 17. crossbeam suspension rods.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As shown in Figure 1, the trunkful machines comprises feedway 1 and regenerative apparatus 2, regenerative apparatus 2 is arranged at the side that feedway 1 moves ahead and holds, one side and the top of feedway 1 are respectively equipped with detecting device, one side of feedway 1 is provided with control setup and device for eliminating, device for eliminating and regenerative apparatus 2 are oppositely arranged, and regenerative apparatus 2 one sides are provided with to reject confirms device, and detecting device, device for eliminating and rejecting affirmation device all are connected with control setup by circuit.
Detecting device comprises preceding binary pair 4 and the back binary pair 5 that is arranged at feedway 1 one sides, and is arranged at detecting sensor I 8, detecting sensor II 9, detecting sensor III 10 and detecting sensor IV 11 on feedway 1 upper beam suspension rod 17 horizontal components.
Control setup comprises the control housing 13 that is arranged on the feedway 1 with forward and backward binary pair 4,5 relative sides, control housing 13 is arranged on the crossbeam suspension rod 17 vertical part fixed ends, 13 of control housings are gone up inline operations panels 15 and text display 12, and text display 12 and guidance panel 15 all are connected by circuit and control housing 13 interior Programmable Logic Controllers.
Forward and backward binary pair 4,5 is corresponding with the front and back end of control housing 13 respectively along feedway 1 direction.
The plurality of detection sensor can for reflective photoelectric sensor when unpacking (), metal near switch (during joint sealing) or other types sensor.Distance between wherein per two detecting sensors equals in the casing 7 along the horizontal distance at adjacent two bottle bottle cap centers of feedway 1 service direction.
Device for eliminating comprises rotary encoder 16 and flush trimmer 14, and rotary encoder 16 is connected with flush trimmer 14 with Programmable Logic Controller respectively by circuit.
Reject and confirm that device is rejecting affirmation sensor 3, can reject and confirm that sensor 3 is connected with Programmable Logic Controller by circuit for reflective, the board-like or correlation photoelectric switch of reflection.
The utility model provides the trunkful machines systems technology scheme of a kind of comprehensive Programmable Logic Controller and sensor technology, comprises that judging whether is to lack bottle case scheme, rejecting scheme, man-machine interaction scheme three parts.
Judge whether it is to lack bottle case scheme to be: as shown in Figure 1, comprise detecting sensor I 8, detecting sensor II 9, detecting sensor III 10 and detecting sensor IV 11 and Programmable Logic Controller, Programmable Logic Controller is set according to current box, gather the signal of aforesaid four detecting sensors, each detecting sensor that adds up is triggering times in one the case is detected, compare with the box setting value, if triggering times is less than setting value, can judge that current box is to lack the bottle case, if equate, illustrate that then current box is non-scarce bottle case.
The rejecting scheme is: as shown in Figure 1, comprise rotary encoder 16, flush trimmer 14, reject and confirm sensor 3.Detecting sensor I 8, detecting sensor II 9, detecting sensor III 10 and detecting sensor IV 11 trigger the high-speed counter counting when detecting current box for scarce bottle of case, the cooresponding pulse count of distance from the detecting sensor to the flush trimmer between 14 is a certain value, when the high-speed counter currency reaches setting value, open flush trimmer 14, current scarce bottle case is played to regenerative apparatus 2.If reject successfully, then trigger to reject and confirm sensor 3, flush trimmer 14 automatically reset after rejecting was finished.
The man-machine interaction scheme is: as shown in Figure 1, 2, comprise guidance panel 15 and text display 12, the total number that manufacturing line has detected, lack a bottle case number, warning reason, reject case continuously and count alarm setting value, do not reject case continuously and count alarm setting value, box is set and all can be inquired about on guidance panel 15 and set.
Wherein above-mentioned detecting sensor can increase or reduce according to box, also can substitute with other metal detectors.
As shown in Figure 3, the utility model is set boxes by guidance panel 15, after the acquisition testing sensor signal, judges whether trunkful of current box by Programmable Logic Controller, and rotary encoder 16 is realized accurately location, is accurately rejected by flush trimmer 14 to lack a bottle case.When maloperation or breakdown of equipment, can in time send warning, and can inquire about the trouble point, make things convenient for trouble-shooting.
Casing 7 is by motor 6 driving feedways 1 and along its ahead running, signal synthesis by preceding binary pair 4, back binary pair 5 judges whether case, during casing 7 process detecting sensors, detecting sensor energizing signal is separately delivered to Programmable Logic Controller, judge by the Programmable Logic Controller processing whether current box lacks bottle, if lack bottle, start flush trimmer 14 when then reaching certain (triggering the distance of sensor between flush trimmer 14 according to reality decides) pulse count, will lack a bottle case and play to regenerative apparatus 2; If chest does not lack bottle, then do not reject.Confirm that by rejecting sensor 3 returns the rejecting acknowledgment signal after rejecting is finished, ensure and reject reliability.Occur various faults in the testing process, be stuck, will stop manufacturing line such as producing the linear chain road.Detection case number, nonconformity case number wherein, qualified case number on the operation manufacturing line, the trouble point all can show that on guidance panel 15 guidance panel 15 can also be provided with box, adapts to different application scenarios.
Claims (7)
1. trunkful machines, comprise feedway and regenerative apparatus, it is characterized in that: regenerative apparatus is arranged at the side that feedway moves ahead and holds, one side and the top of feedway are respectively equipped with detecting device, one side of feedway is provided with control setup and device for eliminating, device for eliminating and regenerative apparatus are oppositely arranged, and regenerative apparatus one side is provided with to reject confirms device, and detecting device, device for eliminating and rejecting affirmation device all are connected with control setup by circuit.
2. trunkful machines according to claim 1 is characterized in that: described detecting device comprises preceding binary pair and the back binary pair that is arranged at feedway one side, and is arranged at the plurality of detection sensor on the feedway upper beam suspension rod horizontal component.
3. trunkful machines according to claim 1, it is characterized in that: described control setup comprises the control housing that is arranged at a relative side with forward and backward binary pair on the feedway, control housing is arranged on the vertical part fixed end of crossbeam suspension rod, inline operations panel and text display on the control housing door, text display and guidance panel all are connected with Programmable Logic Controller in the control housing by circuit.
4. trunkful machines according to claim 2 is characterized in that: described forward and backward binary pair is corresponding with the front and back end of control housing respectively along the feedway direction.
5. trunkful machines according to claim 2 is characterized in that: described plurality of detection sensor is that reflective photoelectric sensor or metal are near switch; Wherein, the distance between per two detecting sensors equals in the casing along the horizontal distance at adjacent two bottle bottle cap centers of feedway service direction.
6. trunkful machines according to claim 1 is characterized in that: described device for eliminating comprises rotary encoder and flush trimmer, and rotary encoder is connected with flush trimmer with Programmable Logic Controller respectively by circuit.
7. trunkful machines according to claim 1, it is characterized in that: described rejecting confirms that device is for rejecting the affirmation sensor, reject and confirm that sensor is connected with Programmable Logic Controller by circuit, described rejecting confirms that sensor is reflective photoelectric switch or reflects board-like photoelectric switch or the correlation photoelectric switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201884670U CN201686047U (en) | 2010-05-13 | 2010-05-13 | Detector for full containers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201884670U CN201686047U (en) | 2010-05-13 | 2010-05-13 | Detector for full containers |
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|---|---|
| CN201686047U true CN201686047U (en) | 2010-12-29 |
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| CN2010201884670U Expired - Fee Related CN201686047U (en) | 2010-05-13 | 2010-05-13 | Detector for full containers |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104773340A (en) * | 2015-03-26 | 2015-07-15 | 杭州千拓光电科技有限公司 | Automatic detection device for full container load bottle missing or misplacement in film packaging |
| CN106081263A (en) * | 2016-08-23 | 2016-11-09 | 江苏新美星包装机械股份有限公司 | PET bottle packaging production line picks the control system of bottle cylinder |
| CN106240950A (en) * | 2016-08-29 | 2016-12-21 | 迈得医疗工业设备股份有限公司 | For detecting detection device and the packaging facilities of bag |
| CN106799365A (en) * | 2017-01-12 | 2017-06-06 | 云南白药集团股份有限公司 | Liquid bottles mounted box automatic detection, device for eliminating and method |
| CN111776593A (en) * | 2020-05-22 | 2020-10-16 | 北京正大蛋业有限公司 | Assembly line fault detection system and detection method thereof |
| CN113492113A (en) * | 2021-09-08 | 2021-10-12 | 江苏文昊医疗科技有限公司 | Gauze mask production is with compression packagine machine |
-
2010
- 2010-05-13 CN CN2010201884670U patent/CN201686047U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104773340A (en) * | 2015-03-26 | 2015-07-15 | 杭州千拓光电科技有限公司 | Automatic detection device for full container load bottle missing or misplacement in film packaging |
| CN106081263A (en) * | 2016-08-23 | 2016-11-09 | 江苏新美星包装机械股份有限公司 | PET bottle packaging production line picks the control system of bottle cylinder |
| CN106240950A (en) * | 2016-08-29 | 2016-12-21 | 迈得医疗工业设备股份有限公司 | For detecting detection device and the packaging facilities of bag |
| CN106799365A (en) * | 2017-01-12 | 2017-06-06 | 云南白药集团股份有限公司 | Liquid bottles mounted box automatic detection, device for eliminating and method |
| CN106799365B (en) * | 2017-01-12 | 2019-07-19 | 云南白药集团股份有限公司 | Liquid bottles mounted box detects automatically, device for eliminating and method |
| CN111776593A (en) * | 2020-05-22 | 2020-10-16 | 北京正大蛋业有限公司 | Assembly line fault detection system and detection method thereof |
| CN111776593B (en) * | 2020-05-22 | 2022-04-05 | 北京正大蛋业有限公司 | Assembly line fault detection system and detection method thereof |
| CN113492113A (en) * | 2021-09-08 | 2021-10-12 | 江苏文昊医疗科技有限公司 | Gauze mask production is with compression packagine machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101229 Termination date: 20150513 |
|
| EXPY | Termination of patent right or utility model |