CN106799365B - Liquid bottles mounted box detects automatically, device for eliminating and method - Google Patents
Liquid bottles mounted box detects automatically, device for eliminating and method Download PDFInfo
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- CN106799365B CN106799365B CN201710022003.9A CN201710022003A CN106799365B CN 106799365 B CN106799365 B CN 106799365B CN 201710022003 A CN201710022003 A CN 201710022003A CN 106799365 B CN106799365 B CN 106799365B
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- detection
- eliminating
- mounted box
- liquid bottles
- transmission system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
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- Basic Packing Technique (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The present invention provide a kind of liquid bottles mounted box detect automatically, device for eliminating, comprising: Transmission system, for the mounted box that more liquid bottles are housed to be driven forwards with a specified speed；Detection system, the detection system has detection electric eye, lifting cylinder and the detection components connecting with the lifting cylinder, and the detection electric eye, the lifting cylinder and the detection components are connect with PLC respectively；And device for eliminating, the other side of the detection system is set, and connect with PLC, the underproof mounted box for will test is rejected.A kind of method that the present invention also provides liquid bottles mounted boxs to detect automatically, rejects.Liquid bottles mounted box provided by the invention detects automatically, device for eliminating has the advantages that easily popularization, cheap, high production efficiency.
Description
Technical field
The invention belongs to preparation Canning Technique fields, in particular it relates to which a kind of liquid bottles mounted box is detected automatically, picked
Except device and method.
Background technique
In the prior art, after the completion of the filling process of the bottled preparation of pharmaceutical liquid, qualified detection is made whether to its filling amount
It and is link important in medicine production to rejected product rejecting.Currently, after the completion of filling liquid process, the automatic packet of medicine
There are the filling quantity measuring methods of the following two kinds for assembling production lines:
(1) detection of filling liquid amount is completed using check weighing mode, GMP, which has each station air pressure of medical production environment, strictly to be wanted
It asks, causes to detect environmental gas flowing greatly, which seriously affects drug Detection accuracy, and objects at high speed motion state also will
Influence detection correctness；
(2) detection of filling liquid amount is completed using vision-based detection mode, which can not be into product after labeling and mounted box
Row detection, and it is high to site operation personnel's technical requirements, maintenance, repair are difficult, are unsuitable for being widely used.
In addition, above two detection device is expensive, maintenance, repair technical requirements are high.
Summary of the invention
Therefore, to overcome prior art described above the shortcomings that and deficiency, the object of the present invention is to provide a kind of easy
It promotes, cheap, high production efficiency liquid bottles mounted box detects automatically, device for eliminating and method.
Term used in this patent " PLC " (Programmable Logic Controller), Chinese: can compile
Journey logic controller is a kind of exclusively for the electronic system of digital operation applied and designed in industrial settings.It is used can
The memory of programming is used to storage inside it and executes the operation such as logical operation, sequential control, timing, counting and arithmetical operation
Instruction, and output and input by digital or analog, control various types of mechanical or production processes.
Specifically, in order to solve the above technical problems, the present invention the following technical schemes are provided:
The first aspect of the present invention provide a kind of liquid bottles mounted box detect automatically, device for eliminating comprising:
Transmission system, for driving forwards the mounted box that more liquid bottles are housed with a specified speed；
Detection system, the detection system have detection electric eye, lifting cylinder and the inspection connecting with the lifting cylinder
Component is surveyed, and the detection electric eye, the lifting cylinder and the detection components are connect with programmable logic controller (PLC) respectively；With
And
Device for eliminating is arranged in the other side of the detection system, and connect with programmable logic controller (PLC), for that will examine
The underproof liquid bottles mounted box measured is rejected.
Automatic detection according to the first aspect of the invention, device for eliminating, wherein the detection components are and described more
Liquid bottles multiple capacitive pick-ups correspondingly.
Automatic detection according to the first aspect of the invention, device for eliminating, wherein the device for eliminating, which has, rejects electric eye
With rejecting cylinder, the rejecting electric eye and the rejecting cylinder are connect with the programmable logic controller (PLC) respectively.
Automatic detection according to the first aspect of the invention, device for eliminating, wherein the detection system has load-bearing branch
Frame, lifting screw and detection support and detection components slot for installing the detection components；
Preferably, the support bracket, detection support and/or lifting screw are made by stainless steel material；And/or
Preferably, the Transmission system drives two synchronous belt modes using four synchronous rollers；And/or
Preferably, the detection components slot is stainless steel square tube；And/or
Preferably, the detection components sensitivity is adjustable.
Automatic detection according to the first aspect of the invention, device for eliminating, wherein the speed that the Transmission system drives forwards
Spend range are as follows: 27 ms/min or less.
Automatic detection according to the first aspect of the invention, device for eliminating, wherein the speed that the Transmission system drives forwards
Spend range are as follows: 18 ~ 27 ms/min；It is preferred that are as follows: 22 ~ 25 ms/min.
The second aspect of the present invention provides a kind of method that liquid bottles mounted box is detected automatically, rejected comprising following step
It is rapid: (1) the step of Transmission system drives forwards the mounted box equipped with more liquid bottles with a specified speed；(2) when detection electricity
Eye transmits signal to programmable logic controller (PLC) when detecting mounted box in place, the programmable logic controller (PLC) starts lifting air
Cylinder, the lifting cylinder drive detection components the step of the synchronization that the mounted box reaches detects mounted box；(3) detection
Component will test signal and be conveyed to the programmable logic controller (PLC), and the programmable logic controller (PLC) judges mounted box according to signal
It is whether qualified, if unqualified, underproof mounted box is rejected by device for eliminating；
Preferably, the detection components are and the more liquid bottles multiple capacitive pick-ups correspondingly.
Method according to the second aspect of the invention, wherein the velocity interval that the Transmission system drives forwards are as follows: 27
M/min or less.
Method according to the second aspect of the invention, wherein the velocity interval that the Transmission system drives forwards are as follows: 18 ~
27 ms/min；It is preferred that are as follows: 22 ~ 25 ms/min.
Method according to the second aspect of the invention, wherein when the rejecting electronic eye response in the device for eliminating to transmission
When the mounted box detected that system conveying comes, the step of determining whether to drive the rejecting cylinder according to the detection signal.
Compared with prior art, liquid bottles mounted box provided by the invention detect automatically, device for eliminating and working method, have
Following advantage: (1) present invention is realized using the running of PLC control liquid bottles mounted box detection system and rejected product device for eliminating
Automated production substantially increases production efficiency.
(2) present invention using cheap capacitive pick-up directly detect the inadequate more bottled amounts of liquid bottles after mounted box, empty bottle,
Sylphon lacks the substandard products such as branch, and automatic detection of the invention, device for eliminating are to the liquid installed after outer box or after labeling
The device that body bottle is detected and rejected can completely detect the defect of other stations suitable for the end of entire process, for production
Bundle of lines closes.
Detailed description of the invention
Hereinafter, carrying out the embodiment that the present invention will be described in detail in conjunction with attached drawing, in which:
The liquid bottles mounted box that Fig. 1 shows detects automatically, the structural schematic diagram of device for eliminating；
Fig. 2 shows liquid bottles mounted boxs to detect automatically, the I/O circuit diagram of device for eliminating.
Description of symbols:
1, carton；2, support bracket；3, lifting screw；4, electric eye is detected；5, detection support；6, electric eye is rejected；7, distribution
Case；8, cylinder is rejected；9, transmission belt；10, capacitive pick-up；11, lifting cylinder.
Specific embodiment
Present invention will be further explained by specific examples below, it should be understood, however, that, these embodiments are only
It is used, is but should not be understood as present invention is limited in any form for specifically describing in more detail.
This part carries out general description to the material and test method that arrive used in present invention test.Although being
It realizes many materials used in the object of the invention and operating method is it is known in the art that still the present invention still uses up herein
It may detailed description.It will be apparent to those skilled in the art that within a context, if not specified, material therefor of the present invention and behaviour
It is well known in the art as method.
Embodiment 1
The present embodiment for illustrate liquid bottles mounted box provided by the invention detect automatically, device for eliminating.
Please refer to Fig. 1, a kind of liquid bottles mounted box of Fig. 1 showing detects automatically, device for eliminating comprising: transmission belt 9,
Detection electric eye 4, capacitive pick-up 10, support bracket 2, lifting screw 3, detection support 5, rejects electric eye 6, picks at lifting cylinder 11
Except cylinder 8 and the PLC(Programmable Logic Controller being arranged in distribution box 7, Chinese: programmable
Logic controller).
This is detected automatically, the detection components of device for eliminating are made of multiple capacitive pick-ups 10, each capacitive pick-up pair
A liquid bottles in carton 1 are answered, so as to detect simultaneously to the liquid bottles in carton 1.
This is detected automatically, the support bracket 2 of device for eliminating, detection support 5 and/or lifting screw 3 are by stainless steel material system
Make, meets medical drugs production requirement, meanwhile, guarantee that liquid to be detected bottle level passes through the detection device.
This detects automatically, the Transmission system of device for eliminating realized in such a way that four synchronous rollers drive two synchronous belts to
Detection mounted box moves in the present apparatus, reduces bottling liquid in mounted box and rocks the influence to detection process.
This is detected automatically, the detection components slot of device for eliminating is made of stainless steel square pipe, to ensure that all capacitives pass
The synchronization of sensor motion process and detection moment it is accurate.
This is detected automatically, the detection components sensitivity of device for eliminating is adjustable, to realize different filling amount error requirements ranges
Detection.
Link using stainless steel screw rod to capacitive pick-up slot and lifting cylinder is realized and is examined to different height product
It surveys, increases the flexibility that the present apparatus uses；
This is detected automatically, device for eliminating completes the differentiation of qualified product and rejected product according to testing result.
Hereinafter, it is detected automatically in conjunction with the bottled box of aforesaid liquid, the I/O of device for eliminating and the automatic detection, device for eliminating
Circuit diagram is illustrated come the method for detecting, rejecting automatically to liquid bottles mounted box of the invention.
Embodiment 2
The present embodiment is for illustrating the method that liquid bottles mounted box provided by the invention is detected automatically, rejected.
Present embodiments provide a kind of method that liquid bottles mounted box is detected automatically, rejected comprising following steps: transmission skin
Band 9 is driven forwards for 24 ms/min with a normal speed, and the carton 1 released from box packing machine moves from left to right, when detection electric eye 4
While detecting carton 1 in place, signal is conveyed to the PLC in distribution box 7, and PLC controls each one of lifting cylinder 11(or so)
It moves downward, detection support 5 moves downward under the promotion of lifting cylinder 11, while driving all capacitive pick-ups 10 together
Downlink simultaneously compresses carton 1, all capacitive pick-ups 10 contact simultaneously the upper surface of carton 1 to liquid bottles liquid level in carton 1 into
Row detection, after the completion of detection, lifting cylinder 11 is shunk, and driving carton 1 enters subsequent processing.
The detection signal of every liquid bottles in carton 1 is conveyed to PLC by all capacitive pick-ups 10, and PLC is according to every
Whether the signal that a capacitive pick-up 10 conveys judges every liquid bottles qualified, as long as there is a position liquid bottles loading amount occur not
Enough, empty bottle lacks the defects of branch, sylphon, then judges that the carton is unqualified, the qualification that will test/unqualified signal is conveyed to and picks
Except electric eye 6 drives after rejecting carton 1 detected that electric eye 6 senses that the transport of transmission belt 9 comes according to the signal of PLC
It move/does not drive and rejects the movement of cylinder 8, to realize that qualified and rejected product is distinguished.PLC driving reject cylinder 11 rejected product to
Lower to reject to basket is collected, qualified product enters next procedure, and such cycle operation detects the product in each carton.
Capacitive pick-up 10 of the invention can only sense the liquid in 5mm distance, thus the purpose for compressing carton is row
Except in carton air and extra space, accurately detect corresponding liquid bottles loading amount in carton.
Embodiment 3-5
Remaining operation of method and the same implementation of implementation condition that the liquid bottles mounted box of the present embodiment 3-5 is detected automatically, rejected
Example 2 is a difference in that transmission belt 9 is driven forwards respectively with 16 ms/min, 22 ms/min, 27 ms/min of normal speed.
Although present invention has been a degree of descriptions, it will be apparent that, do not departing from the spirit and scope of the present invention
Under the conditions of, the appropriate variation of each condition can be carried out.It is appreciated that the present invention is not limited to the embodiments, and it is attributed to right
It is required that range comprising the equivalent replacement of each factor.
Claims (15)
1. a kind of liquid bottles mounted box detects automatically, device for eliminating, which is characterized in that the automatic detection, device for eliminating include:
Transmission system, for driving forwards the mounted box that more liquid bottles are housed with a specified speed；
Detection system, the detection system have detection electric eye, lifting cylinder and the detection group connecting with the lifting cylinder
Part, and the detection electric eye, the lifting cylinder and the detection components are connect with programmable logic controller (PLC) respectively；And
Device for eliminating is arranged in the other side of the detection system, and connect with the programmable logic controller (PLC), for that will examine
The underproof liquid bottles mounted box measured is rejected；
Wherein the detection components are and the more liquid bottles multiple capacitive pick-ups correspondingly.
2. automatic detection according to claim 1, device for eliminating, which is characterized in that the device for eliminating, which has, rejects electricity
Eye and rejecting cylinder, the rejecting electric eye and the rejecting cylinder are connect with the programmable logic controller (PLC) respectively.
3. automatic detection according to claim 1 or 2, device for eliminating, which is characterized in that the detection system has load-bearing
Bracket, lifting screw and detection support and detection components slot for installing the detection components.
4. automatic detection according to claim 3, device for eliminating, which is characterized in that the support bracket, detection support
And/or lifting screw is made by stainless steel material.
5. automatic detection according to claim 3, device for eliminating, which is characterized in that the Transmission system is same using four
It walks roller and drives two synchronous belt modes.
6. automatic detection according to claim 3, device for eliminating, which is characterized in that the detection components slot is stainless
Steel square tube.
7. automatic detection according to claim 3, device for eliminating, which is characterized in that the detection components sensitivity is adjustable.
8. automatic detection according to claim 1, device for eliminating, which is characterized in that the Transmission system drove forwards
Normal speed range are as follows: 27 ms/min or less.
9. automatic detection according to claim 8, device for eliminating, which is characterized in that the Transmission system drove forwards
Normal speed range are as follows: 18~27 ms/min.
10. automatic detection according to claim 9, device for eliminating, which is characterized in that the Transmission system drove forwards
Normal speed range are as follows: 22~25 ms/min.
11. a kind of method that liquid bottles mounted box is detected automatically, rejected, which comprises the following steps:
(1) the step of Transmission system drives forwards the mounted box equipped with more liquid bottles with a normal speed；
(2) when detection electric eye detects mounted box in place, programmable logic controller (PLC), the programmable logic are transmitted signal to
Controller starts lifting cylinder, and the synchronization that the lifting cylinder drives detection components to reach in the mounted box detects mounted box
Step；
(3) detection components will test signal and be conveyed to the programmable logic controller (PLC), the programmable logic controller (PLC)
Judge whether mounted box is qualified according to signal, if unqualified, is rejected underproof mounted box by device for eliminating；
The detection components are and the more liquid bottles multiple capacitive pick-ups correspondingly.
12. according to the method for claim 11, which is characterized in that the normal speed range that the Transmission system drives forwards
Are as follows: 27 ms/min or less.
13. according to the method for claim 11, which is characterized in that the normal speed range that the Transmission system drives forwards
Are as follows: 18~27 ms/min.
14. according to the method for claim 13, which is characterized in that the normal speed range that the Transmission system drives forwards
Are as follows: 22~25 ms/min.
15. the described in any item methods of 1-14 according to claim 1, which is characterized in that when the rejecting electricity in the device for eliminating
When eye senses the mounted box detected that Transmission system conveying comes, determine whether to drive the rejecting according to the detection signal
The step of cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710022003.9A CN106799365B (en) | 2017-01-12 | 2017-01-12 | Liquid bottles mounted box detects automatically, device for eliminating and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710022003.9A CN106799365B (en) | 2017-01-12 | 2017-01-12 | Liquid bottles mounted box detects automatically, device for eliminating and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106799365A CN106799365A (en) | 2017-06-06 |
| CN106799365B true CN106799365B (en) | 2019-07-19 |
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ID=58985648
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710022003.9A Active CN106799365B (en) | 2017-01-12 | 2017-01-12 | Liquid bottles mounted box detects automatically, device for eliminating and method |
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| Country | Link |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107792441B (en) * | 2017-11-14 | 2023-12-05 | 广州南沙珠江啤酒有限公司 | Carton integrity detection device and method |
| CN114565848B (en) * | 2022-02-25 | 2022-12-02 | 佛山读图科技有限公司 | Liquid medicine level detection method and system in complex scene |
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| CN1974368A (en) * | 2006-12-31 | 2007-06-06 | 黄湛铧 | Bottled liquid quality detecting system and its application |
| CN201615889U (en) * | 2010-01-14 | 2010-10-27 | 上海理工大学 | Medicine bottle package inspection device |
| CN201686047U (en) * | 2010-05-13 | 2010-12-29 | 山东大学 | Detector for full containers |
| CN204399580U (en) * | 2014-12-10 | 2015-06-17 | 威海紫光生物科技开发有限公司 | Medicine bottle aluminium foil sealing detects device for eliminating |
| CN204470134U (en) * | 2014-12-18 | 2015-07-15 | 河北科技大学 | A kind of automatic bottle-setting machine for cillin bottle |
| CN205570822U (en) * | 2016-04-29 | 2016-09-14 | 湖北关公坊酒业股份有限公司 | Useless bottle sorting device |
| CN106275636A (en) * | 2016-08-26 | 2017-01-04 | 江西万申机械有限责任公司 | Packaging lacks a detection device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5745801B2 (en) * | 2010-08-31 | 2015-07-08 | 株式会社明治テクノサービス | Bin inspection device and manufacturing method of bottled food and drink |
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2017
- 2017-01-12 CN CN201710022003.9A patent/CN106799365B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1974368A (en) * | 2006-12-31 | 2007-06-06 | 黄湛铧 | Bottled liquid quality detecting system and its application |
| CN201615889U (en) * | 2010-01-14 | 2010-10-27 | 上海理工大学 | Medicine bottle package inspection device |
| CN201686047U (en) * | 2010-05-13 | 2010-12-29 | 山东大学 | Detector for full containers |
| CN204399580U (en) * | 2014-12-10 | 2015-06-17 | 威海紫光生物科技开发有限公司 | Medicine bottle aluminium foil sealing detects device for eliminating |
| CN204470134U (en) * | 2014-12-18 | 2015-07-15 | 河北科技大学 | A kind of automatic bottle-setting machine for cillin bottle |
| CN205570822U (en) * | 2016-04-29 | 2016-09-14 | 湖北关公坊酒业股份有限公司 | Useless bottle sorting device |
| CN106275636A (en) * | 2016-08-26 | 2017-01-04 | 江西万申机械有限责任公司 | Packaging lacks a detection device |
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|---|---|
| CN106799365A (en) | 2017-06-06 |
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