CN202720180U - Visual inspection identification equipment - Google Patents

Visual inspection identification equipment Download PDF

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Publication number
CN202720180U
CN202720180U CN 201220277743 CN201220277743U CN202720180U CN 202720180 U CN202720180 U CN 202720180U CN 201220277743 CN201220277743 CN 201220277743 CN 201220277743 U CN201220277743 U CN 201220277743U CN 202720180 U CN202720180 U CN 202720180U
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CN
China
Prior art keywords
vision
based detection
identification equipment
transfer unit
parts
Prior art date
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Expired - Fee Related
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CN 201220277743
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Chinese (zh)
Inventor
万方斌
黄华强
袁乐健
王中杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHAN FINE BLANKING TECHNOLOGY Co Ltd
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WUHAN FINE BLANKING TECHNOLOGY Co Ltd
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Priority to CN 201220277743 priority Critical patent/CN202720180U/en
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Publication of CN202720180U publication Critical patent/CN202720180U/en
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Abstract

The utility model relates to visual inspection identification equipment. The visual inspection identification equipment is characterized by comprising a part alignment component, a part delivering component, a visual inspection component and a defective product rejection component, wherein the part alignment component is connected with the part delivering component; the visual inspection component comprises visual sensors and photoelectric switches which correspond to the visual sensors; the photoelectric switches are arranged on two sides of a part delivering line of the part delivering component; the visual sensors are fixed above and/or below a part delivering direction; the visual sensors and the photoelectric switches are positioned in a plane perpendicular to the part delivering direction so as to realize real-time detection; or the visual sensors are positioned in front of the photoelectric switches, and carry out detection by controlling corresponding time delay; and the defective product rejection component is fixed on the part delivering line of the part delivering component, and positioned behind the visual detection component, and is used for rejecting defective parts under the control of a control system. By the visual inspection identification equipment, part appearances can be detected precisely, and the visual inspection identification equipment is high in precision, high in automation degree and easy to operate.

Description

A kind of vision-based detection identification equipment
Technical field
The utility model relates to a kind of vision-based detection identification equipment.
Background technology
Along with the quickening of Chinese Industrialization process, market economy activities day by day frequent, the client is also more and more higher to the requirement of product.Large quantities of transnational enterprises enters China one after another, so that the competition of product.Only have for the client provides better quality, the product that performance is more stable could be stood firm in market.Except this, the client also has higher requirement for product appearance, and the detection of present product appearance generally is to be undertaken by the mode of manual detection, has the problems such as inefficiency, false drop rate is high, cost of labor increases day by day.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of vision-based detection identification equipment.This vision-based detection identification equipment is that my company is investigating to market, the long research of process and exploration independent research.The outward appearance that it can detect part accurately has detection efficiency height, high, high, the easy-operating characteristics of automaticity of precision.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme:
The vision-based detection identification equipment is characterized in that: it comprises part permutation parts, part transfer unit, vision-based detection parts and bad part eject parts;
Described part permutation accessories and parts transfer unit links to each other;
Described vision-based detection parts comprise vision sensor and with the corresponding optoelectronic switch of vision sensor, described optoelectronic switch is arranged on the both sides of the part pipeline of part transfer unit, described vision sensor be fixed on the part throughput direction directly over and/or under, and be positioned at vertical with a part throughput direction plane and realize instant the detection with optoelectronic switch, or be positioned at before the optoelectronic switch, by detecting after the time-delay corresponding time of control;
Described bad part eject parts are fixed on the part pipeline of part transfer unit, and are positioned at after the vision-based detection parts, are used under control system control underproof part being rejected.
Press such scheme, described part permutation parts involving vibrations dish and the shifting board that is arranged on the vibrating disk discharging opening are realized the control of part conveying beat by the folding frequency of control shifting board.
Press such scheme, described part transfer unit comprises fixed support, be fixed on the motor on the fixed support and be fixed on the sprocket wheel chain part of fixed support top, be arranged at intervals with chain accessory on the chain in the described sprocket wheel chain part, be installed on the transparent supporting plate of placing part to be measured on the chain accessory, connect between each transparent supporting plate, described sprocket wheel chain part drives by driving with the joining synchronous pulley component of motor.
Press such scheme, described motor is variable-frequency motor.
Press such scheme, described vision-based detection parts comprise two groups at least, every group comprises respectively a vision sensor and one and the corresponding optoelectronic switch of vision sensor, wherein one group vision sensor be positioned at the part transfer unit the part pipeline directly over, for detection of part top feature, the vision sensor of another group be positioned at the part transfer unit the part pipeline under, for detection of part bottom feature.
Press such scheme, described bad part eject parts comprise the bad part eject cylinder of part pipeline one side that is fixed in the part transfer unit, and the opposite side of the part pipeline of part transfer unit is located in the position, over against the bad part eject slideway of bad part eject cylinder.
Press such scheme, the bending part of described bad part eject slideway is provided with baffle plate, and the below that bad part eject slides into is provided with the substandard products recycling box, is used for collecting substandard products.
During use, under control system control, driving part by the vibrating disk of part permutation parts 1 requires successively conveying parts to part transfer unit 2 according to particular beat (conveying beat), by being installed in transparent supporting plate conveying parts on the chain accessory to vision-based detection parts 3 places, treat that part passes through the detection of vision-based detection parts and judges whether part is qualified, as judge and qualifiedly then leave the vision-based detection identification equipment by the part transfer unit, as judge that defective then part rejected to the bad part eject drawer by the bad part eject parts during to bad part eject parts 4 by the part transfer unit.
The beneficial effects of the utility model are:
(1) can detect accurately the outward appearance of part, detection efficiency is high, precision is high, automaticity is high, easy to operate, riding position by change adjusting part permutation parts, vision-based detection parts and number thereof etc. can realize the detection that various parts is multi-faceted;
(2) easy for installation, debugging is simple, and stability in use is good continuously, long service life;
(3) one-piece construction is comparatively compact, small and exquisite, saves to take up an area the space; Cost is low.
Description of drawings
Fig. 1 is that waiting of vision-based detection identification equipment surveyed axonometric drawing.
Fig. 2 is part permutation parts 1 synoptic diagram, among the figure: vibrating disk 1-1, the first fixed support 1-2, shifting board 1-3;
Fig. 3 is part transfer unit 2 synoptic diagram, among the figure: variable-frequency motor 2-1, motor support plate 2-2, synchronous pulley component 2-3, sprocket wheel chain part 2-4, transparent supporting plate 2-5, the second fixed support 2-6;
Fig. 4 is vision-based detection parts 3 synoptic diagram, among the figure: First look sensor 3-1, the first optoelectronic switch 3-2, the second vision sensor 3-3, the second optoelectronic switch 3-4, the 3rd vision sensor 3-5, the 3rd optoelectronic switch 3-6;
Fig. 5 is bad part eject parts 4 synoptic diagram, among the figure: bad part eject cylinder 4-1, air cylinder fixed plate 4-2, bad part eject slideway 4-3, substandard products recycling box 4-4.
Embodiment
Below in conjunction with accompanying drawing summary of the invention of the present utility model is conducted further description.
As shown in Figure 1, vision-based detection identification equipment described in the utility model is comprised of part permutation parts 1, part transfer unit 2, vision-based detection parts 3, bad part eject parts 4.
As shown in Figure 2: described part permutation parts involving vibrations dish 1-1 and the shifting board 1-3 that is arranged on the vibrating disk discharging opening, by the control that the folding frequency realization part of control shifting board is carried beat, described vibrating disk is installed on the first fixed support 1-2.
As shown in Figure 3: described part transfer unit comprises the second fixed support 2-6, is fixed on the motor support plate 2-2 of the second fixed support bottom, fixed placement is at the variable-frequency motor 2-1 on the motor support plate and be fixed on sprocket wheel chain part 2-4 above the second fixed support, be arranged at intervals with chain accessory on the chain in the described sprocket wheel chain part, be installed on the transparent supporting plate 2-5 that places part to be measured on the chain accessory, connect between each transparent supporting plate.Described sprocket wheel chain part drives by driving with the joining synchronous pulley component 2-3 of variable-frequency motor.
As shown in Figure 4, described vision-based detection parts 3 comprise First look sensor 3-1, with corresponding the first optoelectronic switch 3-2 of First look sensor, the second vision sensor 3-3, with corresponding the second optoelectronic switch 3-4 of the second vision sensor 3-3, the 3rd vision sensor 3-5 and with corresponding the 3rd optoelectronic switch 3-6 of the 3rd vision sensor, described the first optoelectronic switch 3-1, the second optoelectronic switch 3-3 and the 3rd optoelectronic switch 3-5 are fixed on the second fixed support of part pipeline both sides by support respectively, described First look sensor 3-1, the second vision sensor 3-3 and the 3rd vision sensor 3-5 be individually fixed in the part throughput direction directly over, under and directly over, and respectively with the first optoelectronic switch, the second optoelectronic switch and the 3rd optoelectronic switch be in the perpendicular plane of part throughput direction in.When part to be measured arrives First look sensor 3-1 below by part transfer unit 2, by the first optoelectronic switch 3-2 induction send signal to First look sensor 3-1 immediately to detect, when arriving the second vision sensor 3-3 top, by the second optoelectronic switch 3-4 induction send signal to the second vision sensor 3-3 immediately to detect, when arriving the 3rd vision sensor 3-5 below, by the 3rd optoelectronic switch 3-6 induction send signal to the 3rd vision sensor 3-5 immediately to detect, whether qualified by the systematic analysis part at last.
Described First look sensor 3-1, the second vision sensor 3-3 and the 3rd vision sensor 3-5 also can lay respectively at before the first optoelectronic switch, the second optoelectronic switch and the 3rd optoelectronic switch, are controlled at time-delay by time-delay and detect after the corresponding time; Concrete delay time in the time-delay control is determined according to the distance of each vision sensor and its corresponding each optoelectronic switch.
As shown in Figure 5: described bad part eject parts 4 are comprised of bad part eject cylinder 4-1, air cylinder fixed plate 4-2, bad part eject slideway 4-3 and substandard products recycling box 4-4, described air cylinder fixed plate is fixed on the second fixed support of part pipeline one side, described bad part eject cylinder is fixed on the air cylinder fixed plate, described bad part eject slideway is fixed on the second fixed support of part pipeline opposite side, and over against the bad part eject cylinder, the below of described bad part eject slideway is provided with the substandard products recycling box, is used for collecting substandard products.When the part transfer unit is delivered to the bad part eject parts with part, the qualified information of part that the bad part eject parts are judged according to system, under control system control, the qualified part product is continued to transport out of equipment by the part transfer unit, the rejected part product is pushed in the substandard products recycling box through the bad part eject slideway by the bad part eject cylinder.

Claims (7)

1. vision-based detection identification equipment, it is characterized in that: it comprises part permutation parts, part transfer unit, vision-based detection parts and bad part eject parts;
Described part permutation accessories and parts transfer unit links to each other;
Described vision-based detection parts comprise vision sensor and with the corresponding optoelectronic switch of vision sensor, described optoelectronic switch is arranged on the both sides of the part pipeline of part transfer unit, described vision sensor be fixed on the part throughput direction directly over and/or under, and be positioned at vertical with a part throughput direction plane and realize instant the detection with optoelectronic switch, or be positioned at before the optoelectronic switch, by detecting after the time-delay corresponding time of control;
Described bad part eject parts are fixed on the part pipeline of part transfer unit, and are positioned at after the vision-based detection parts, are used under control system control underproof part being rejected.
2. vision-based detection identification equipment according to claim 1 is characterized in that: described part permutation parts involving vibrations dish and be arranged on the shifting board of vibrating disk discharging opening, the folding frequency by the control shifting board realize that part carries the control of beat.
3. vision-based detection identification equipment according to claim 1, it is characterized in that: described part transfer unit comprises fixed support, be fixed on the motor on the fixed support and be fixed on the sprocket wheel chain part of fixed support top, be arranged at intervals with chain accessory on the chain in the described sprocket wheel chain part, be installed on the transparent supporting plate of placing part to be measured on the chain accessory, connect between each transparent supporting plate, described sprocket wheel chain part drives by driving with the joining synchronous pulley component of motor.
4. vision-based detection identification equipment according to claim 3, it is characterized in that: described motor is variable-frequency motor.
5. vision-based detection identification equipment according to claim 1, it is characterized in that: described vision-based detection parts comprise two groups at least, every group comprises respectively a vision sensor and one and the corresponding optoelectronic switch of vision sensor, wherein one group vision sensor be positioned at the part transfer unit the part pipeline directly over, for detection of part top feature, the vision sensor of another group be positioned at the part transfer unit the part pipeline under, for detection of part bottom feature.
6. vision-based detection identification equipment according to claim 1, it is characterized in that: described bad part eject parts comprise the bad part eject cylinder of part pipeline one side that is fixed in the part transfer unit, and the opposite side of the part pipeline of part transfer unit is located in the position, over against the bad part eject slideway of bad part eject cylinder.
7. vision-based detection identification equipment according to claim 1, it is characterized in that: the bending part of described bad part eject slideway is provided with baffle plate, and the below of bad part eject slideway is provided with the substandard products recycling box, is used for collecting substandard products.
CN 201220277743 2012-06-13 2012-06-13 Visual inspection identification equipment Expired - Fee Related CN202720180U (en)

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CN 201220277743 CN202720180U (en) 2012-06-13 2012-06-13 Visual inspection identification equipment

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Application Number Priority Date Filing Date Title
CN 201220277743 CN202720180U (en) 2012-06-13 2012-06-13 Visual inspection identification equipment

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104535589A (en) * 2015-01-20 2015-04-22 广东电网有限责任公司电力科学研究院 Online detection method and device for low-voltage current mutual inductor
CN106179996A (en) * 2016-07-14 2016-12-07 广东技术师范学院 Bubble-cap tablet package defective vision detection device
CN108453056A (en) * 2018-03-29 2018-08-28 安徽古井贡酒股份有限公司 A kind of opaque empty container appearance vision detection apparatus for inner wall
CN109174690A (en) * 2017-01-03 2019-01-11 东莞理工学院 A kind of Chip-R detection blanking all-in-one machine
CN109607220A (en) * 2018-11-15 2019-04-12 华南智能机器人创新研究院 A kind of vision tray conveying line
CN110586500A (en) * 2019-09-20 2019-12-20 苏州市兆众自动化有限公司 Intelligent detection system for defects of paper bottle straws
CN110653175A (en) * 2019-09-29 2020-01-07 邵东智能制造技术研究院有限公司 Visual detection and screening equipment for outer tube of syringe
CN113560207A (en) * 2021-06-23 2021-10-29 山东东辰瑞森新材料科技有限公司 Foreign matter picker suitable for transparent nylon granule

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104535589A (en) * 2015-01-20 2015-04-22 广东电网有限责任公司电力科学研究院 Online detection method and device for low-voltage current mutual inductor
CN106179996A (en) * 2016-07-14 2016-12-07 广东技术师范学院 Bubble-cap tablet package defective vision detection device
CN109174690A (en) * 2017-01-03 2019-01-11 东莞理工学院 A kind of Chip-R detection blanking all-in-one machine
CN108453056A (en) * 2018-03-29 2018-08-28 安徽古井贡酒股份有限公司 A kind of opaque empty container appearance vision detection apparatus for inner wall
CN109607220A (en) * 2018-11-15 2019-04-12 华南智能机器人创新研究院 A kind of vision tray conveying line
CN109607220B (en) * 2018-11-15 2021-08-24 华南智能机器人创新研究院 Visual support box conveying line
CN110586500A (en) * 2019-09-20 2019-12-20 苏州市兆众自动化有限公司 Intelligent detection system for defects of paper bottle straws
CN110653175A (en) * 2019-09-29 2020-01-07 邵东智能制造技术研究院有限公司 Visual detection and screening equipment for outer tube of syringe
CN113560207A (en) * 2021-06-23 2021-10-29 山东东辰瑞森新材料科技有限公司 Foreign matter picker suitable for transparent nylon granule

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20130206

Termination date: 20210613