CN203084536U - Concrete vibrating quality intelligent monitor - Google Patents
Concrete vibrating quality intelligent monitor Download PDFInfo
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- CN203084536U CN203084536U CN201320080173XU CN201320080173U CN203084536U CN 203084536 U CN203084536 U CN 203084536U CN 201320080173X U CN201320080173X U CN 201320080173XU CN 201320080173 U CN201320080173 U CN 201320080173U CN 203084536 U CN203084536 U CN 203084536U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model relates to a concrete vibrating quality intelligent monitor which comprises a processing unit. The processing unit is connected with a distance measuring module, a positioning device, vibration sensing equipment and angle sensing equipment which are arranged on a vibrating rack, and is also connected with a display unit through a signal output module. The concrete vibrating quality intelligent monitor can accurately monitor inserting depths and inserting angles of vibrating needles, obtain the vibrating spacing of the vibrating needles through the positioning device, can also accurately monitor the vibrating duration according to the vibrating state of the vibrating needles and the inserting situation of the vibrating needles, realize real-time control through the displaying and early warning of the display unit, simultaneously store and transmit vibrating monitored data in a wireless communication way, and can be applied to extended applications of remote monitoring, history tracing and the like.
Description
Technical field
The utility model relates to concrete vibrating quality intelligent monitoring instrument, is used at concrete pouring construction the concrete vibration quality being monitored.
Background technology
Concrete vibrating is the critical process of concreting, and the monitoring of the quality of vibrating in the technological process is one of important step of concrete Quality Control with control.What concrete vibrating was meant carries out mechanical pudding to being discharged into the concrete mix of building in the storehouse, to satisfy the designing quality requirement.The quality control of vibrating of traditional working-yard, it is all standing that guarantees the concreting zone by the staggered insertion of vibrating spear, control the vibrating spear insertion depth and insert angle by extensive empirical data simultaneously, and process control parameters such as the duration that vibrates, the spacing of vibrating, thereby guarantee that concrete vibrating is closely knit.General experience control mode is: when concrete no longer significantly sinks, do not occur bubble, concrete vibration compacting is then thought in the beginning bleeding, extract vibrating spear this moment and prevent from too to vibrate and cause the aggregate segregation that sinks.But in the practical operation, the workmen is difficult to accomplish the vibrating spear insertion depth, inserts angle, the duration that vibrates, the isoparametric accurate assurance of the spacing of vibrating, thereby it is strong according to the randomness of personal experience's operation, the quality of vibrating is subjected to the influence of human factor and condition of work to a great extent, be difficult to avoid to occur to owe to shake, cross and shake, leak problem such as shake, and may produce mass defect and be difficult to and in time know and handle.This has become the common fault of concrete vibrating quality control.
Can't effectively control in the process of problem of concrete vibrating quality existing at present concrete vibrating time alarm equipment (patent No. is ZL200420111446.3) solving traditional empirical data.This equipment prevented concrete and owes to shake, crosses and shake in order to the control concrete vibration time.This device is by transmitter on the ultrasound wave sensing circuit and receiver, and signal processing circuit is handled the signal that transmits and receives, after calculating, compare, analyze by the central processing unit of instrument main frame by the back of decoding with the signal that obtains by display screen demonstration or warning, this device can be controlled vibrating time comparatively accurately.
But above-mentioned concrete vibrating time alarm is only controlled at this parameter of duration of vibrating, and also is difficult to avoid to occur to owe to shake, crosses and shake, leak problem such as shake, and have following defective:
1) do not consider the vibrating spear insertion depth and insert angle, can't judge effective insertion depth, can't obtain effective vibrating time yet.The construction process requirement vibrating spear is inserted into the position of 5cm in next layer concrete, is beneficial to two-layer concrete in conjunction with closely knit.If the vibrating spear insertion depth is not accurately controlled with inserting angle, even the duration that vibrates enough also is difficult to guarantee the concrete vibrating quality, may occur owing to shake, cross and shake, leak problem such as shake.
2) do not consider the vibrating spear position and the spacing of vibrating, can't judge to leak and shake.It was apart from 1.5 times that are no more than effective range when the construction process requirement vibrating spear moved, and in proper order successively, the direction unanimity, is avoided Lou shaking in conjunction with good to guarantee concrete; And can produce sizable hydraulic pressure when vibrating, during operation vibrating spear from the distance of template at least more than 1 meter.If the vibrating spear spacing of vibrating is not accurately controlled, can both vibration compacting also be difficult to guarantee the quality of vibrating in the whole zone of vibrating even vibrate at every turn, may occur shaking or leaking the problem of shaking.
3) do not consider data transmission and expanded application.All data of existing concrete vibrating time alarm are only handled at equipment itself, can't carry out further data and use, as reviewing of remote monitoring and administration, historical data etc.
Therefore need to adopt become more meticulous, intelligentized technological means and equipment effectively monitoring and control concrete vibrating quality.
The utility model content
The utility model provides a kind of concrete vibrating quality intelligent monitoring instrument, all kinds of parameters at concrete vibrating are carried out intellectual monitoring and control, and provide supervising data storage and transmission interface, the monitoring of concrete vibrating quality is become more meticulous and intellectuality, monitor and control the concrete vibrating quality timely and effectively.
Concrete vibrating quality intelligent monitoring instrument of the present utility model includes processing unit, and processing unit is connected with range finder module on being located at the stand that vibrates, and processing unit also is connected with display unit by signal output module.Range finder module can be ultrasonic distance measuring module or infrared distance measuring module.In range finder module, be provided with transmitter and receiver, the signal that emission is returned is decoded by processing unit, calculate and obtain the vibrating spear insertion depth.Display unit includes display, is used to show various parameters and corresponding information.Display unit can also include background server simultaneously, carries out complex calculations and statistics by the emission information of received signal output module.
Further, processing unit also be located at the stand that vibrates on angle sensor equipment be connected.Angle sensor equipment can be gyroscope or other similar devices, by the state of angle sensor equipment induction vibrating spear, is resolved by processing unit etc., calculates the insertion angle that obtains vibrating spear.
Further, on the stand that vibrates, be interval with two locating devices, and locating device is connected with processing unit.Locating device can be the GPS(GPS) or Big Dipper locating device.Two locating devices are arranged along a certain axis of symmetry of the stand that vibrates, and are used for determining the planimetric position and the whole anglec of rotation at its center.By two locating devices receiving antenna difference receiving satellite signal separately, by calculating of decoding such as processing units, and then the vibrate zone of action and the spacing of vibrating of acquisition tamper.
Further, processing unit also be located at the stand that vibrates on vibrating sensing equipment be connected.By the duty of vibrating sensing equipment induction vibrating spear, carry out the time that analytical calculation obtains vibrating spear vibration beginning and finishes by processing unit.
Concrete, include central processing unit, data-carrier store and program storage in the described processing unit, wherein program storage is integrated in central processing unit inside.
Preferably, in display unit, be provided with display screen, audio unit and light prompt device.After processing unit carries out COMPREHENSIVE CALCULATING, comparison, analysis to the various data of monitoring, the signal that obtains is shown or warning by display unit.Display screen is used for information such as display graphics, literal, and audio unit can be hummer, connects by the central processing unit in the transistor AND gate processing unit.The light prompt device is connected with relay, and relay is connected with central processing unit in the processing unit by photoelectrical coupler and integrated circuit.
Preferably, be wireless connections between output module and the display unit, be preferably WiFi(Wireless Fidelity) connect, applicable to signal transmission at a distance, help data are carried out complex calculations and statistics.
Concrete vibrating quality intelligent monitoring instrument of the present utility model, can carry out precise monitoring with the insertion angle to the insertion depth of vibrating spear, and obtain the spacing of vibrating of vibrating spear by locating device, can also be according to the vibrating spear vibrational state, in conjunction with vibrating spear insertion situation realize the vibrating precise monitoring of duration, show and early warning realization control in real time by display unit, simultaneously store and transmit with will the vibrate data of monitoring of communication, can be for expanded application such as remote monitoring and historical tracing.
Below in conjunction with the embodiment of embodiment, foregoing of the present utility model is described in further detail again.But this should be interpreted as that the scope of the above-mentioned theme of the utility model only limits to following example.Do not breaking away under the above-mentioned technological thought situation of the utility model, various replacements or change according to ordinary skill knowledge and customary means are made all should be included in the scope of the present utility model.
Description of drawings
Fig. 1 is the structural representation of the utility model concrete vibrating quality intelligent monitoring instrument.
Embodiment
Concrete vibrating quality intelligent monitoring instrument of the present utility model as shown in Figure 1, include the processing unit 1 of STM32f103 model, include central processing unit (not shown), data-carrier store (not shown) and program storage (not shown) in processing unit 1, wherein program storage is integrated in central processing unit inside.Processing unit 1 is connected with range finder module 2 on being located at the stand 9 that vibrates, and the stand 9 that vibrates is fixedlyed connected with a plurality of vibrating spears 8.Processing unit 1 also carries out WiFi(Wireless Fidelity with display unit 7 by signal output module 6) wireless connections of form.Range finder module 2 can be ultrasonic distance measuring module 2 or infrared distance measuring module 2, and the model of ultrasonic distance measuring module 2 can be HT-BEF1501.In range finder module 2, be provided with transmitter and receiver, the signal that emission is returned is decoded by processing unit 1, calculate and obtain vibrating spear 8 insertion depths.Display unit 7 includes display screen, is used to show various parameters and corresponding information.Display unit 7 also includes background server simultaneously, carries out complex calculations and statistics by the emission information of WiFi network received signal output module 6.In display unit 7, also be provided with the suggestion device of auditory tone cues device and light, after the various data of 1 pair of monitoring of processing unit are carried out COMPREHENSIVE CALCULATING, comparison, analysis, the signal that obtains shown or warning by display unit 7.The auditory tone cues device is a hummer, connects by the central processing unit in the transistor AND gate processing unit 1; The light prompt device is connected with relay, and relay is connected with central processing unit in the processing unit 1 by photoelectrical coupler and integrated circuit.The syndeton of the suggestion device of auditory tone cues device and light and processing unit 1 can be that Fig. 2 of patent of ZL200420111446.3 is similar with the patent No., also can be provided with according to this area conventional design.
On the stand 9 that vibrates, also be provided with the angle sensor equipment 5 of the ZCT210DL-I2-L35 type that is connected with processing unit 1 and the vibrating sensing equipment 4 of Meas3028 type.Angle sensor equipment 5 is gyroscope or other similar devices, by the state of angle sensor equipment 5 induction vibrating spears 8, is resolved by processing unit 1 grade, calculates the insertion angle that obtains vibrating spear 8.Vibrating sensing equipment 4 is used to respond to the duty of vibrating spear 8, carries out the time that analytical calculation obtains vibrating spear 8 vibration beginnings and finishes by processing unit 1.Simultaneously, on the stand 9 that vibrates, also be interval with two locating devices 3 that are connected with processing unit 1.Locating device 3 can be the GPS(GPS) or Big Dipper locating device 3, adopt XW-ANT180 type antenna to position the reception of signal.By two locating devices 3 receiving antenna difference receiving satellite signal separately, by the calculating of decoding of processing unit 1 grade, acquisition the vibrate planimetric position and the whole anglec of rotation at stand 9 centers, and then obtain planimetric position, the reach of vibrating and the spacing of vibrating of vibrating spear 8.
Concrete vibrating quality intelligent monitoring instrument of the present utility model, insertion depth to vibrating spear 8 can carry out precise monitoring with the insertion angle, and obtain the spacing of vibrating of vibrating spear 8 by locating device 3, can also be according to vibrating spear 8 vibrational states, in conjunction with vibrating spear 8 insertion situations realize the vibrating precise monitoring of duration, show and early warning realization control in real time by display unit 7, the data storage and the transmission of vibrating and monitoring with the communication realization simultaneously can be for expanded application such as remote monitoring and historical tracing.
Claims (7)
1. concrete vibrating quality intelligent monitoring instrument, include processing unit (1), it is characterized by: processing unit (1) is connected with range finder module (2) on being located at the stand that vibrates (9), and processing unit (1) also is connected with display unit (7) by signal output module (6).
2. concrete vibrating quality intelligent monitoring instrument as claimed in claim 1 is characterized by: processing unit (1) also be located at the stand that vibrates (9) on angle sensor equipment (5) be connected.
3. concrete vibrating quality intelligent monitoring instrument as claimed in claim 1 is characterized by: be interval with two locating devices (3) on the stand that vibrates (9), and locating device (3) is connected with processing unit (1).
4. concrete vibrating quality intelligent monitoring instrument as claimed in claim 1 is characterized by: processing unit (1) also be located at the stand that vibrates (9) on vibrating sensing equipment (4) be connected.
5. as the described concrete vibrating quality intelligent monitoring of one of claim 1 to 4 instrument, it is characterized by: described processing unit includes central processing unit, data-carrier store and program storage in (1), and wherein program storage is integrated in central processing unit inside.
6. as the described concrete vibrating quality intelligent monitoring of one of claim 1 to 4 instrument, it is characterized by: in display unit (7), be provided with display screen, audio unit and light prompt device.
7. as the described concrete vibrating quality intelligent monitoring of one of claim 1 to 4 instrument, it is characterized by: be wireless connections between output module (6) and the display unit (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320080173XU CN203084536U (en) | 2013-02-21 | 2013-02-21 | Concrete vibrating quality intelligent monitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320080173XU CN203084536U (en) | 2013-02-21 | 2013-02-21 | Concrete vibrating quality intelligent monitor |
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| Publication Number | Publication Date |
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| CN203084536U true CN203084536U (en) | 2013-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320080173XU Expired - Lifetime CN203084536U (en) | 2013-02-21 | 2013-02-21 | Concrete vibrating quality intelligent monitor |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104299381A (en) * | 2014-10-08 | 2015-01-21 | 中国电建集团成都勘测设计研究院有限公司 | Operation pre-warning method of vibration equipment |
| CN110172911A (en) * | 2018-04-02 | 2019-08-27 | 南京海晨霞工程科技有限公司 | A kind of guiding installing type bridge concrete tamping equipment |
| CN113310392A (en) * | 2021-07-02 | 2021-08-27 | 中国电建集团成都勘测设计研究院有限公司 | Method for sensing vibration key index of miniaturized intelligent vibration equipment |
-
2013
- 2013-02-21 CN CN201320080173XU patent/CN203084536U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104299381A (en) * | 2014-10-08 | 2015-01-21 | 中国电建集团成都勘测设计研究院有限公司 | Operation pre-warning method of vibration equipment |
| CN110172911A (en) * | 2018-04-02 | 2019-08-27 | 南京海晨霞工程科技有限公司 | A kind of guiding installing type bridge concrete tamping equipment |
| CN113310392A (en) * | 2021-07-02 | 2021-08-27 | 中国电建集团成都勘测设计研究院有限公司 | Method for sensing vibration key index of miniaturized intelligent vibration equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: CHENGDU HYDROELECTRIC INVESTIGATION + DESIGN INSTI Free format text: FORMER NAME: CHENGDU HYDROELECTRIC INVESTIGATION + DESIGN INSTITUTE OF CHINA HYDROPOWER CONSU |
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| CP01 | Change in the name or title of a patent holder |
Address after: The North Qingyang District of Chengdu City, Sichuan Province, No. 610072 Patentee after: HYDROCHINA CHENGDU ENGINEERING Corp. Address before: The North Qingyang District of Chengdu City, Sichuan Province, No. 610072 Patentee before: POWERCHINA Chengdu Engineering Corporation Limited |
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| C56 | Change in the name or address of the patentee |
Owner name: CHINA POWER GROUP CHENGDU INVESTIGATION DESIGN + R Free format text: FORMER NAME: CHENGDU HYDROELECTRIC INVESTIGATION + DESIGN INSTITUTE OF SPC |
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| CP01 | Change in the name or title of a patent holder |
Address after: The North Qingyang District of Chengdu City, Sichuan Province, No. 610072 Patentee after: POWERCHINA Chengdu Engineering Co.,Ltd. Address before: The North Qingyang District of Chengdu City, Sichuan Province, No. 610072 Patentee before: HYDROCHINA CHENGDU ENGINEERING Corp. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130724 |