CN203069687U - Transformer automatic testing machine - Google Patents

Transformer automatic testing machine Download PDF

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Publication number
CN203069687U
CN203069687U CN 201220545147 CN201220545147U CN203069687U CN 203069687 U CN203069687 U CN 203069687U CN 201220545147 CN201220545147 CN 201220545147 CN 201220545147 U CN201220545147 U CN 201220545147U CN 203069687 U CN203069687 U CN 203069687U
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CN
China
Prior art keywords
product
testing machine
automatic testing
topworks
test
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Expired - Fee Related
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CN 201220545147
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Chinese (zh)
Inventor
施志刚
刘贞宝
欧祖得
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DONGGUAN ZHAN-RONG ELECTRONICS MECHANICAL Co Ltd
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DONGGUAN ZHAN-RONG ELECTRONICS MECHANICAL Co Ltd
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Priority to CN 201220545147 priority Critical patent/CN203069687U/en
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Publication of CN203069687U publication Critical patent/CN203069687U/en
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Abstract

The utility model discloses a transformer automatic testing machine which comprises frame, a feeding machine, a control bench and an execution mechanism are arranged on the frame, a material conveyor belt is provided to connect the feeding machine and the execution mechanism; the execution mechanism comprises a tester, an adjustable baffle plate and two sets of laying-off grooves, the testing machine comprises a testing head, a test probe is provided on the testing head; the connection position of the execution mechanism and the material conveyor belt comprises a lag zone and a sorting block, the sorting block respectively comprises a sorting product position and a test product position, the laying-off grooves comprises a qualified product laying-off groove and a bad product laying-off groove. A motion structure with difference lagging is employed for realizing difference testing, product size is used for positioning the position of a product to be tested, the test requirement with high precision can be satisfied, and the transformer automatic testing machine has the advantages of fast speed, high precision, wide product compatibility and rapid product replacing, the transformer automatic testing machine has the structure with simple, unique and ingenious design.

Description

A kind of transformer full-automatic testing machine
Technical field
The utility model relates to the transformer testing technical field, relates in particular to a kind of transformer full-automatic testing machine.
Background technology
The Small electronic component test needs high-precision intelligent control device, not only to satisfy standards such as speed is fast, precision height, the problems such as compatibility that more will meet product itself, at present, performance testing device about miniature transformer is varied, but all can not satisfy the requirement of its precision and efficient fully, not have perfect transmission and the checkout equipment of a cover to realize its comprehensive detection function.Often because the machinery of itself constitutes and the harmony of detection running does not reach and make its test function perfectly to realize, the model of transformer testing product itself and change in size are huge in addition, a fixing test machine type will make the practicality of test machine itself reduce greatly if can only satisfy the transformer testing of same model or size.
Summary of the invention
The purpose of this utility model is, at the deficiencies in the prior art, provides a kind of transformer full-automatic testing machine, realizes the difference bit test by the motion structure behind the difference steric retardation, with the sizing tested product position of product itself, satisfies high-precision test request.
For effectively addressing the above problem, the technical scheme that the utility model is taked is as follows:
A kind of transformer full-automatic testing machine comprises a frame, and this frame is provided with material loading board, control desk and topworks, and is provided with the material travelling belt described material loading board and described topworks are interconnected; This topworks comprises tester, fender plate and two groups of blanking grooves, and described tester comprises a measuring head, and is provided with test probe at this measuring head; Described topworks comprises lag behind district and sorting piece with the position that is connected of described material travelling belt, comprises sorted product position and testing producing grade on the described sorting piece respectively, and described blanking groove comprises specification product blanking groove and bad product blanking groove respectively.
Especially, described topworks is pushed into described blanking groove with test article after also comprising two groups of blanking pushing hands and pusher cylinder realization test, described blanking pushing hands is divided into defective products blanking pushing hands and certified products blanking pushing hands, and described pusher cylinder is divided into defective products pusher cylinder and certified products pusher cylinder.
Especially, described fender plate one side also is provided with the detection that puts in place that fiber amplifier is realized test article, and described material travelling belt one side also comprises a feeding stepper motor.
Especially, described material loading board is provided with a loading plate, is provided with the height adjusting that the loading plate arrangement for adjusting height is realized loading plate between this loading plate and the described material loading board, and described material loading board bottom is provided with the fixed support that feet is realized the material loading board.
Especially, described topworks also comprises a loading plate controller, realizes the charging control energy of described loading plate.
Especially, described control desk comprises an electric cabinet, is respectively equipped with touch screen-device, power switch, warning device, operation button and stop button on this electric cabinet.
Especially, described topworks also comprises the sorting stepper motor, realizes advancing transfer function by the test article that promotes on the described sorting piece.
Especially, described topworks also comprises a measuring head pusher cylinder, realizes test article detecting function on the testing producing grade by driving test probe on the described measuring head, and realizes that test probe contacts and disconnection with the automatic of test article.
The beneficial effects of the utility model: realize the difference bit test by the motion structure behind the difference steric retardation, with the sizing tested product position of product itself, satisfy the high precision measurement requirement that continuity is robbed; Behind the difference steric retardation structure form simple and ingenious, speed fast and stablize, can compatible different size, the product of shape, change that product is convenient and swift, debugging conveniently; Complete machine structure has advantages such as speed is fast, precision is high, Products Compatibility is wide, the replacing product is quick, and device itself is simple in structure, unique and design ingenious.
Below in conjunction with accompanying drawing the utility model is elaborated.
Description of drawings
Fig. 1 is the utility model transformer full-automatic testing machine complete machine structure figure;
Fig. 2 is topworks's structural drawing of the utility model transformer full-automatic testing machine.
Description of drawings:
01 material loading board, 02 control desk, 03 topworks, 04 material travelling belt, 05 tester, 06 fender plate, 07 measuring head, 08 test probe, 09 lags behind distinguishes, 10 sorting pieces, 11 specification product blanking grooves, 12 bad product blanking grooves, 13 defective products pusher hands, 14 certified products blanking pushing hands, 15 defective products pusher cylinders, 16 certified products pusher cylinders, 17 fiber amplifiers, 18 feeding stepper motors, 19 loading plates, 20 loading plate arrangement for adjusting height, 21 feets, 22 loading plate controllers, 23 electric cabinets, 24 touch screen-devices, 25 power switches, 26 warning devices, 27 operation buttons, 28 stop buttons, 29 sorting stepper motors, 30 measuring head pusher cylinders.
Embodiment
Embodiment:
As shown in Figures 1 and 2, a kind of transformer full-automatic testing machine comprises a frame, and this frame is provided with material loading board 01, control desk 02 and topworks 03, and is provided with material travelling belt 04 described material loading board 01 is interconnected with described topworks 03; This topworks 03 comprises tester 05, fender plate 06 and two groups of blanking grooves, and described tester 05 comprises a measuring head 07, and is provided with test probe 08 at this measuring head 07; Described topworks 03 comprises lag behind district 09 and sorting piece 10 with the position that is connected of described material travelling belt 04, comprise sorted product position and testing producing grade on the described sorting piece 10 respectively, described blanking groove comprises specification product blanking groove 11 and bad product blanking groove 12 respectively.
Described topworks 03 is pushed into described blanking groove with test article after also comprising two groups of blanking pushing hands and the 30 realization tests of pusher cylinder, described blanking pushing hands is divided into defective products blanking pushing hands 13 and certified products blanking pushing hands 14, and described pusher cylinder is divided into defective products pusher cylinder 15 and certified products pusher cylinder 16.Described fender plate 06 1 sides also are provided with the detection that puts in place that fiber amplifier 17 is realized test article, and described material travelling belt 04 1 sides also comprise a feeding stepper motor 18.Described material loading board 01 is provided with a loading plate 19, be provided with loading plate arrangement for adjusting height 20 between this loading plate 19 and the described material loading board 01 and realize the height adjusting of loading plate 19, described material loading board 01 bottom is provided with the fixed support that feet 21 is realized material loading boards 01.Described topworks 03 also comprises a loading plate controller 22, realizes the charging control energy of described loading plate 19.Described control desk 02 comprises an electric cabinet 23, is respectively equipped with touch screen-device 24, power switch 25, warning device 26, operation button 27 and stop button 28 on this electric cabinet.Described topworks 03 also comprises sorting stepper motor 29, realizes advancing transfer function by the test article that promotes on the described sorting piece 10.Described topworks 03 also comprises a measuring head pusher cylinder 30, realizes test article detecting function on the testing producing grade by driving test probe 08 on the described measuring head 07, and realizes that test probe 08 contacts and disconnection with the automatic of test article.
The principle of work of this embodiment is:
As shown in Figures 1 and 2, tested product is lined up well-regulated direction by loading plate 19 vibrations with product, is sent on the material travelling belt 04.Loading plate 19 height control of loading plate 19 below docking of material travelling belt 04 can be adjusted loading plate 19 boards, good to guarantee two parts butt joint.Fender plate 06 on the material travelling belt 04 can be transferred according to different product symmetries and open, and guarantees tested smooth and easy the passing through of products of different specifications.
After tested product is sent on the material travelling belt 04, under feeding stepper motor 18 drives, product is transported to the district 09 that lags behind, hysteresis district 09 does not transmit power, constantly tested product is transported to the district 09 that lags behind by feeding stepper motor 18, the district's 09 foremost tested product that promotes to lag behind passes the district 09 that lags behind, to sorting piece 10.The correlation detection fiber is installed on the sorting piece 10, after optical fiber detects the tested product that passing the district 09 that lags behind and arrives sorted product position on the sorting piece 10, feeding stepper motor 18 stops to drive tested product, measuring head 07 pusher cylinder 30 push to test 07 are depressed, test probe 08 on the measuring head 07 is contacted with the pin of testing producing grade, trigger the product of 05 pair of testing producing grade of tester again and test.
(analysis also needs the time to instrument to properties of product) sorting stepper motor 29 drive sorting pieces 10 pass the product of distinguishing sorted product position on the 09 arrival sorting piece 10 that lags behind with first and shift defective products blanking pushing hands 13 fronts (reason: power on for the first time onto when the product of 05 pair of testing producing grade of tester is tested, first product that passes sorted product position on the district's 09 arrival sorting piece 10 that lags behind does not have tested, because the testing producing grade is in back, sorted product position, so just first that powers on passes the product that the district 09 that lags behind arrives sorted product position on the sorting piece 10 and do not have the tested defective products that studies to handle), defective products pusher cylinder 15 is released, and drives defective products blanking pushing hands 13 products with sorted product position on its front sorting piece 10 and pushes the defective products blanking groove.Because defective products blanking pushing hands 13 front ends have the empty avoiding position, so when defective products pusher cylinder 15 release, drive defective products blanking pushing hands 13 to defective products pusher cylinder 15 foremost after, sorting stepper motor 29 can drive sorting piece 10 and get back to initial point, defective products pusher cylinder 15 is return, is driven defective products blanking pushing hands 13 again and gets back to initial point and (allow sorting stepper motor 29 can drive sorting piece 10 earlier and get back to initial point, allowing defective products pusher cylinder 15 return, drive defective products blanking pushing hands 13 again gets back to initial point and can save time), improve whole efficiency.
After sorting stepper motor 29 drive sorting pieces 10 are got back to initial point, control chip is preserved the product test result of 05 pair of testing producing grade of tester just now, 30 times initial points of measuring head 07 pusher cylinder, drive measuring head 07, and the test probe 08 on the measuring head 07 contacted disconnection with the product of testing producing grade, feeding stepper motor 18 starts, drive the product that tested product promotes hysteresis district 09, the product of testing producing grade is shifted onto on the sorted product position on the sorting piece 10, after product that the optical fiber on the product selecting position detects the testing producing grade is pulled to the sorted product position, feeding stepper motor 18 stops to drive tested product, measuring head pusher cylinder 30 push to test 07 are depressed, test probe 08 on the measuring head 07 is contacted with the pin of testing producing grade, trigger the product of 05 pair of testing producing grade of tester again and test.When the product that triggers 05 pair of testing producing grade of tester is tested, control chip is transferred the product test consequential signal that is pulled on the sorted product position, according to the test result signal, sorting stepper motor 29 is pushed to sorting piece 10 the pushing hands front of corresponding signal, corresponding pushing hands is under the air cylinder driven of its back, the product of product selecting position on the sorting piece 10 is pushed in the corresponding blanking groove, sorting stepper motor 29 drives sorting piece 10 again and gets back to initial point, and corresponding blanking pushing hands cylinder returns initial point.30 times initial points of measuring head pusher cylinder, drive measuring head 07 and the test probe 08 on the measuring head 07 is contacted disconnection with the product of testing producing grade, feeding stepper motor 18 starts, drive tested product promote the to stagnate sorted product position of product to the sorting piece 10 in position district, drive sorting piece 10 by sorting stepper motor 29 again and carry out sorting, so do action.
The main innovate point of this embodiment is:
1, hysteresis realizes: feeding stepper motor 18 drives transport tapes the product on the transport tape is delivered to the district 09 that lags behind, power is not transmitted in hysteresis district 09, constantly product is shifted onto the district 09 that lags behind by transport tape, forced tested product to pass hysteresis district 09 and arrive the sorted product position.The back of sorted product position is the testing producing grade, when the optical fiber on the sorted product position detect have on the sorted product position product the time, just necessarily have tested product on the testing producing grade, because there is not the promotion of the tested product of tested product on the testing producing grade and transport tape, the tested product on the testing producing grade is not have power to the sorted product position.Therefore assurance testing producing grade had product just can test simultaneously when sorting stepper motor 29 drove sorting piece 10 tested product is delivered to down material level.
2, realize locating with the size of product itself position of tested product: positioning baffle and defective products blanking groove and certified products blanking groove form a whole, according to the product size on the sorted product position, positioning baffle is done front and back adjustment, utilize product size on the sorted product position to come the position of tested product on the assignment test product position, change the product of different size like this as long as adjust the position of positioning baffle.
3, differing from bit test realizes: the sorted product position detection fiber on sorting piece 10, when detecting tested product, the data of control chip control sorting stepper motor 29 sortings are to transfer by the test signal of the product of sorting through the testing producing grade time, sorted product position and testing producing grade form a poor bit motion, namely be exactly: the sorting of sorted product position be the tested product of going up one-period, the tested product of testing producing grade that meanwhile carries out, preserve test result, for following one-period the sorted product position sorting data are provided.
The utility model is not limited to above-mentioned embodiment, and all employings and the utility model analog structure are realized all modes of the utility model purpose, all within protection domain of the present utility model.

Claims (8)

1. a transformer full-automatic testing machine comprises a frame, it is characterized in that this frame is provided with material loading board, control desk and topworks, and is provided with the material travelling belt described material loading board and described topworks are interconnected; This topworks comprises tester, fender plate and two groups of blanking grooves, and described tester comprises a measuring head, and is provided with test probe at this measuring head; Described topworks comprises lag behind district and sorting piece with the position that is connected of described material travelling belt, comprises sorted product position and testing producing grade on the described sorting piece respectively, and described blanking groove comprises specification product blanking groove and bad product blanking groove respectively.
2. transformer full-automatic testing machine according to claim 1, it is characterized in that, described topworks is pushed into described blanking groove with test article after also comprising two groups of blanking pushing hands and pusher cylinder realization test, described blanking pushing hands is divided into defective products blanking pushing hands and certified products blanking pushing hands, and described pusher cylinder is divided into defective products pusher cylinder and certified products pusher cylinder.
3. transformer full-automatic testing machine according to claim 1 is characterized in that, described fender plate one side also is provided with the detection that puts in place that fiber amplifier is realized test article, and described material travelling belt one side also comprises a feeding stepper motor.
4. transformer full-automatic testing machine according to claim 1, it is characterized in that, described material loading board is provided with a loading plate, be provided with the loading plate arrangement for adjusting height between this loading plate and the described material loading board and realize the height adjusting of loading plate, described material loading board bottom is provided with the fixed support that feet is realized the material loading board.
5. according to claim 1 or 4 described transformer full-automatic testing machines, it is characterized in that described topworks also comprises a loading plate controller, realize the charging control energy of described loading plate.
6. transformer full-automatic testing machine according to claim 1 is characterized in that described control desk comprises an electric cabinet, is respectively equipped with touch screen-device, power switch, warning device, operation button and stop button on this electric cabinet.
7. transformer full-automatic testing machine according to claim 1 is characterized in that described topworks also comprises the sorting stepper motor, realizes advancing transfer function by the test article that promotes on the described sorting piece.
8. transformer full-automatic testing machine according to claim 1, it is characterized in that, described topworks also comprises a measuring head pusher cylinder, realize test article detecting function on the testing producing grade by driving test probe on the described measuring head, and realize that test probe contacts and disconnection with the automatic of test article.
CN 201220545147 2012-10-23 2012-10-23 Transformer automatic testing machine Expired - Fee Related CN203069687U (en)

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Application Number Priority Date Filing Date Title
CN 201220545147 CN203069687U (en) 2012-10-23 2012-10-23 Transformer automatic testing machine

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Application Number Priority Date Filing Date Title
CN 201220545147 CN203069687U (en) 2012-10-23 2012-10-23 Transformer automatic testing machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103508196A (en) * 2013-10-09 2014-01-15 中江县凯讯电子有限公司 Feeding device for network transformer detector
CN103713221A (en) * 2013-12-31 2014-04-09 珠海市康定电子股份有限公司 Low-frequency transformer automatic comprehensive test machine based on GROOVY data collecting and analyzing system controlled by PLC
CN105021986A (en) * 2015-06-19 2015-11-04 杭州赛微电机有限公司 Shade-pole motor detection device
CN105021391A (en) * 2015-07-31 2015-11-04 惠州市鸿景威自动化设备有限公司 Automatic testing machine of key switch
CN105823952A (en) * 2016-05-09 2016-08-03 东莞市博展机械科技有限公司 Transformer test machine
CN106841864A (en) * 2017-01-21 2017-06-13 温州微特电子有限公司 A kind of detection means of transformer assembling

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103508196A (en) * 2013-10-09 2014-01-15 中江县凯讯电子有限公司 Feeding device for network transformer detector
CN103508196B (en) * 2013-10-09 2015-12-23 中江县凯讯电子有限公司 For the device of network transformer detector feeding
CN103713221A (en) * 2013-12-31 2014-04-09 珠海市康定电子股份有限公司 Low-frequency transformer automatic comprehensive test machine based on GROOVY data collecting and analyzing system controlled by PLC
CN103713221B (en) * 2013-12-31 2016-06-29 珠海市康定电子股份有限公司 The low-frequency transformer automatic Synthesis test machine of GROOVY data acquisition and analysis system is controlled based on PLC
CN105021986A (en) * 2015-06-19 2015-11-04 杭州赛微电机有限公司 Shade-pole motor detection device
CN105021986B (en) * 2015-06-19 2018-03-20 杭州赛微电机有限公司 Motor with cup rotor detection means
CN105021391A (en) * 2015-07-31 2015-11-04 惠州市鸿景威自动化设备有限公司 Automatic testing machine of key switch
CN105823952A (en) * 2016-05-09 2016-08-03 东莞市博展机械科技有限公司 Transformer test machine
CN106841864A (en) * 2017-01-21 2017-06-13 温州微特电子有限公司 A kind of detection means of transformer assembling

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130717

Termination date: 20151023

EXPY Termination of patent right or utility model