CN203048165U - Magnetic steel grabbing mechanism - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及工装夹具的技术领域,特别是在磁铁粘合专机的装填机构中用于在线抓取和搬运磁钢的抓取工装,具体地说是一种磁钢抓取机构。 The utility model relates to the technical field of fixtures, in particular to a grabbing tool for online grabbing and handling of magnetic steel in the loading mechanism of a special magnet bonding machine, in particular to a magnet grabbing mechanism.
背景技术 Background technique
传统磁铁粘合的工序一般都是通过手工制作来完成,手工制作不仅生产效率低,而且质量极不稳定,品良率难以提高,因此严重制约着市场的发展,鉴于以上原因一种专用于磁铁粘合的磁铁粘合专机应运而生。磁铁粘专机能高效率的完成磁铁粘合工作,并且报废率极低。磁钢装填机构是磁铁粘专机中最核心的地方,而用于磁钢抓取和搬运的抓取工装是整个磁钢装填机构中的一个重要组成部分,因此它的自动化程度的高低不仅能大大降低磁铁粘合的生产成本,提高生产效率,而且还能降低员工的劳动强度。 The process of traditional magnet bonding is generally done by hand, which is not only low in production efficiency, but also extremely unstable in quality, and it is difficult to improve the product yield, which seriously restricts the development of the market. In view of the above reasons, a special magnet The bonded magnet bonded special machine came into being. The magnet bonding machine can complete the magnet bonding work with high efficiency, and the scrap rate is extremely low. The magnetic steel filling mechanism is the core part of the special magnet sticking machine, and the grabbing tooling used for magnetic steel grasping and handling is an important part of the entire magnetic steel filling mechanism, so its degree of automation can not only greatly Reduce the production cost of magnet bonding, improve production efficiency, and reduce the labor intensity of employees.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是针对上述现有技术现状,而提供结构简洁、自动化程度高、速度快、定位精准且能在线连续作业抓取搬运磁钢的一种磁钢抓取机构。 The technical problem to be solved by the utility model is to provide a magnetic steel grasping mechanism with simple structure, high degree of automation, fast speed, accurate positioning and continuous operation on line to grasp and transport the magnetic steel in view of the above-mentioned existing technical status.
本实用新型解决上述技术问题所采用的技术方案为:一种磁钢抓取机构,包括由三个工作气缸组成的动力源组和用于夹取磁钢工件的夹爪,三个工作气缸中至少有一个抓取气缸、一个提升气缸和一个定向搬运气缸;抓取气缸横向水平安装,该抓取气缸左右移动控制夹爪抓取和松放磁钢工件,提升气缸垂直安装,该提升气缸一体带动抓取气缸和夹爪作上下平移运动,定向搬运气缸纵向水平安装,该定向搬运气缸一体带动提升气缸、抓取气缸和夹爪作前后平移运动。 The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a magnetic steel grasping mechanism, including a power source group composed of three working cylinders and jaws for clamping magnetic steel workpieces, among the three working cylinders There are at least one grabbing cylinder, one lifting cylinder and one directional handling cylinder; the grabbing cylinder is installed horizontally and horizontally, and the grabbing cylinder moves left and right to control the jaws to grab and release the magnetic steel workpiece. The lifting cylinder is installed vertically, and the lifting cylinder is integrated Drive the grabbing cylinder and jaws to move up and down, and the directional handling cylinder is installed vertically and horizontally. The directional handling cylinder drives the lifting cylinder, grabbing cylinder and jaws to move forward and backward.
为优化上述技术方案,采取的措施还包括: In order to optimize the above technical solutions, the measures taken also include:
上述的定向搬运气缸的缸体固定安装在工作台上,该定向搬运气缸缸体的上端面设置有与该定向搬运气缸缸体前后滑动配合的长方形输送滑板,输送滑板与定向搬运气缸伸缩杆前端配装的输送连接座固定相连接,定向搬运气缸经输送滑板一体带动提升气缸、抓取气缸和夹爪作前后平移运动。 The cylinder body of the above-mentioned directional carrying cylinder is fixedly installed on the workbench, and the upper end surface of the directional carrying cylinder body is provided with a rectangular conveying slide plate that slides forward and backward with the cylinder body of the directional carrying cylinder. The equipped conveying connection seat is fixedly connected, and the directional conveying cylinder drives the lifting cylinder, grabbing cylinder and jaws to move forward and backward through the conveying slide.
上述的输送滑板上固定安装有第一气缸支架,该第一气缸支架呈L形结构,并且第一气缸支架的水平架板经螺栓与输送滑板相配装,提升气缸配装在第一气缸支架的垂直架板上。 The first cylinder support is fixedly installed on the above-mentioned conveying slide, and the first cylinder support has an L-shaped structure, and the horizontal frame plate of the first cylinder support is matched with the conveying slide through bolts, and the lifting cylinder is fitted on the first cylinder support. vertical shelf.
上述的提升气缸的缸体垂直安装在垂直架板的外端面,该提升气缸的伸缩杆前端固定配装有提升连接座,提升连接座固定连接有提升滑板,该提升滑板与提升气缸的缸体上下滑动相配合,提升气缸经提升滑板一体带动抓取气缸和夹爪作上下平移运动。 The cylinder body of the above-mentioned lifting cylinder is vertically installed on the outer end surface of the vertical frame plate. The front end of the telescopic rod of the lifting cylinder is fixedly equipped with a lifting connecting seat, and the lifting connecting seat is fixedly connected with a lifting slide plate. The lifting slide plate and the cylinder body of the lifting cylinder Sliding up and down cooperates, and the lifting cylinder drives the grabbing cylinder and jaws to move up and down through the lifting slide.
上述的提升滑板上固定安装有第二气缸支架,该第二气缸支架呈L形结构,并且第二气缸支架的纵向板经螺栓与提升滑板相配装,抓取气缸安装在第二气缸支架的横向板上。 A second cylinder bracket is fixedly installed on the lifting slide above, and the second cylinder bracket is in an L-shaped structure, and the longitudinal plate of the second cylinder bracket is matched with the lifting slide plate through bolts, and the grabbing cylinder is installed on the lateral direction of the second cylinder bracket. board.
上述的抓取气缸的缸体固定安装在第二气缸支架横向板的上端面,该抓取气缸的伸缩杆前端固定安装有抓取连接座,抓取连接座固定连接有与抓取气缸的缸体滑动导向配合的导正滑板,并且该抓取连接座的前端面固定配装有夹爪定位座。 The cylinder body of the above-mentioned grabbing cylinder is fixedly installed on the upper end surface of the transverse plate of the second cylinder bracket. The body slides and guides the matching guide slide, and the front end of the grasping connection seat is fixedly equipped with a jaw positioning seat.
上述的夹爪包括相配合夹取的主夹爪和副夹爪,主夹爪固定安装在第二气缸支架横向板下端面的前端,副夹爪固定安装在夹爪定位座的下端面,抓取气缸经夹爪定位座带动副夹爪左右移动与定位的主夹爪配合实现磁钢工件夹取和松放。 The above-mentioned jaws include a main jaw and an auxiliary jaw that are matched and gripped. The main jaw is fixedly installed on the front end of the lower end surface of the transverse plate of the second cylinder bracket, and the auxiliary jaw is fixedly installed on the lower end surface of the jaw positioning seat. The cylinder is driven by the jaw positioning seat to move the auxiliary jaw to move left and right and cooperate with the positioned main jaw to realize the clamping and releasing of the magnetic steel workpiece.
上述的抓取气缸、提升气缸和定向搬运气缸均为双联式气缸,双联式气缸具有一长方体的缸体,该缸体中并排制有两个缸腔,每个缸腔中均配装有一个伸缩杆。 The above-mentioned grasping cylinder, lifting cylinder and directional conveying cylinder are all double-connected cylinders. The double-connected cylinder has a cuboid cylinder body, and two cylinder chambers are arranged side by side in the cylinder body, and each cylinder chamber is equipped with There is a telescoping pole.
上述的输送滑板、提升滑板和导正滑板上均配装有限位块。 The above-mentioned conveying slides, lifting slides and guiding slides are equipped with limit blocks.
上述的抓取气缸的缸体上、提升气缸的缸体上和定向搬运气缸的缸体上均安装有导正杆。 On the cylinder body of the above-mentioned grasping cylinder, on the cylinder body of the lifting cylinder and on the cylinder body of the directional carrying cylinder, a pilot rod is all installed.
与现有技术相比,本实用新型采用抓取气缸、提升气缸和定向搬运气缸组成能够抓取和提起以及输送搬运的动力源组,抓取气缸带动夹爪完成磁钢的抓取和松放动作,提升气缸则将抓取气缸和夹爪夹持的磁钢一起提起,然后通过定向搬运气缸完成磁钢的定向输送,从而保证了磁钢能够快速高效精确的搬运,实现磁钢抓取和搬运的自动化程序控制。本实用新型结构简洁、控制方便,能直接配合其它机构在线生产作业,具有自动化程度高,操作精确的特点,能满足磁铁粘专机的智能化在线生产需求。 Compared with the prior art, the utility model adopts the grasping cylinder, the lifting cylinder and the directional carrying cylinder to form a power source group capable of grasping, lifting and transporting, and the grasping cylinder drives the jaws to complete the grasping and releasing of the magnetic steel action, the lifting cylinder lifts the grabbing cylinder and the magnetic steel held by the jaws together, and then completes the directional delivery of the magnetic steel through the directional transport cylinder, thus ensuring that the magnetic steel can be transported quickly, efficiently and accurately, and realizing the magnetic steel grabbing and Automatic program control of handling. The utility model has simple structure and convenient control, can directly cooperate with other mechanisms for on-line production operations, has the characteristics of high degree of automation and precise operation, and can meet the intelligent on-line production requirements of special magnet sticking machines.
附图说明 Description of drawings
图1是本实用新型实施例的立体组装结构图; Fig. 1 is the three-dimensional assembly structural diagram of the utility model embodiment;
图2是本实用新型的正视结构图; Fig. 2 is the front structural diagram of the utility model;
图3是图2的右视结构图; Fig. 3 is the right view structural diagram of Fig. 2;
图4是本实用新型的俯看图。 Fig. 4 is a top view of the utility model.
具体实施方式 Detailed ways
以下结合附图对本实用新型的实施例作进一步详细描述。 Embodiments of the utility model are described in further detail below in conjunction with the accompanying drawings.
图1至图4所示为本实用新型的结构示意图。 Figures 1 to 4 are schematic structural views of the utility model.
其中的附图标记为:限位块A、导正杆B、夹爪1、主夹爪11、副夹爪12、抓取气缸2、抓取连接座21、导正滑板22、夹爪定位座23、提升气缸3、提升连接座31、提升滑板32、定向搬运气缸4、输送连接座41、输送滑板42、第一气缸支架5、水平架板51、垂直架板52、第二气缸支架6、纵向板61、横向板62。
The reference signs are: limit block A, guiding rod B,
如图1至图4所示,本实用新型的一种磁钢抓取机构,包括由三个工作气缸组成的动力源组和用于夹取磁钢工件的夹爪1,三个工作气缸中至少有一个抓取气缸2、一个提升气缸3和一个定向搬运气缸4;抓取气缸2横向水平安装,该抓取气缸2左右移动控制夹爪1抓取和松放磁钢工件,提升气缸3垂直安装,该提升气缸3一体带动抓取气缸2和夹爪1作上下平移运动,定向搬运气缸4纵向水平安装,该定向搬运气缸4一体带动提升气缸3、抓取气缸2和夹爪1作前后平移运动。本实用新型为应用在磁铁粘合专机装填机构上的一种专用于抓取和搬运磁钢的抓取机构,该机构主要靠三个工作气缸输出机械动力和一个夹爪1实现抓取夹持,三个工作气缸中抓取气缸2通过左右移动负责控制夹爪1抓取夹持磁钢工件,提升气缸3用于将抓取气缸2连同夹爪1和磁钢工件一起提起,而定向搬运气缸4则通过前后移动将磁钢工件定向输送至指定的位置,三个工作气缸通过程序依序控制动作,保证了磁钢能快速高效和精准的搬运,从而能够实现磁钢抓取松放的全自动化操作,有效解决了传统人工手动搬运的麻烦,大大减轻了员工的劳动强度,提高了生产效率。本实用新型的最大优点是:能在线连续化生产作业,提高了设备整体自动化水平,减少了产品制造成本,并且其结构简单、控制方便、操作精确,运行高效而稳定。
As shown in Figures 1 to 4, a magnetic steel grabbing mechanism of the present utility model includes a power source group composed of three working cylinders and a
实施例中,定向搬运气缸4的缸体固定安装在工作台上,该定向搬运气缸4缸体的上端面设置有与该定向搬运气缸4缸体前后滑动配合的长方形输送滑板42,输送滑板42与定向搬运气缸4伸缩杆前端配装的输送连接座41固定相连接,定向搬运气缸4经输送滑板42一体带动提升气缸3、抓取气缸2和夹爪1作前后平移运动。
In the embodiment, the cylinder block of the
从图1和图2中能很清楚的看到,实施例中,输送滑板42上固定安装有第一气缸支架5,该第一气缸支架5呈L形结构,并且第一气缸支架5的水平架板51经螺栓与输送滑板42相配装,提升气缸3配装在第一气缸支架5的垂直架板52上。图2显示抓取气缸2和夹爪1通过提升气缸3一体支撑在第一气缸支架5的垂直架板52上。这样当定向搬运气缸4的伸缩杆作前后伸缩运动时,伸缩杆就带动输送连接座41和输送滑板42一起动作,从而经第一气缸支架5一体带动提升气缸3、抓取气缸2和夹爪1作前后平移运动,实现将夹爪1夹持的磁钢工件搬运到指定位置的目的。
From Fig. 1 and Fig. 2, it can be clearly seen that in the embodiment, the
本实用新型的提升气缸3的缸体垂直安装在垂直架板52的外端面,该提升气缸3的伸缩杆前端固定配装有提升连接座31,提升连接座31固定连接有提升滑板32,该提升滑板32与提升气缸3的缸体上下滑动相配合,提升气缸3经提升滑板32一体带动抓取气缸2和夹爪1作上下平移运动。当磁钢工件被抓取夹持后,通过提升气缸3将磁钢工件提升脱离抓取平台,这样才能方便下一步的搬运程序动作。
The cylinder body of the
实施例中,提升滑板32上固定安装有第二气缸支架6,该第二气缸支架6呈L形结构,并且第二气缸支架6的纵向板61经螺栓与提升滑板32相配装,抓取气缸2安装在第二气缸支架6的横向板62上。
In the embodiment, a
实施例中,抓取气缸2的缸体固定安装在第二气缸支架6横向板62的上端面,该抓取气缸2的伸缩杆前端固定安装有抓取连接座21,抓取连接座21固定连接有与抓取气缸2的缸体滑动导向配合的导正滑板22,并且该抓取连接座21的前端面固定配装有夹爪定位座23。
In the embodiment, the cylinder body of the grabbing
实施例中,如图2所示,夹爪1包括相配合夹取的主夹爪11和副夹爪12,主夹爪11固定安装在第二气缸支架6横向板62下端面的前端,副夹爪12固定安装在夹爪定位座23的下端面,抓取气缸2经夹爪定位座23带动副夹爪12左右移动与定位的主夹爪11配合实现磁钢工件夹取和松放。
In the embodiment, as shown in FIG. 2 , the
实施例中,抓取气缸2、提升气缸3和定向搬运气缸4均为双联式气缸,双联式气缸具有一长方体的缸体,该缸体中并排制有两个缸腔,每个缸腔中均配装有一个伸缩杆。
In the embodiment, the grabbing
实施例中,输送滑板42、提升滑板32和导正滑板22上均配装有限位块A。
In the embodiment, the conveying
实施例中,抓取气缸2的缸体上、提升气缸3的缸体上和定向搬运气缸4的缸体上均安装有导正杆B。限位块A和导正杆B能够保证整个机构运行平衡和定位精确。
In the embodiment, the guide rod B is installed on the cylinder body of the
本实用新型的工作原理如下:首先磁钢工件被磁钢推进机构推至夹爪1下方,此时抓取气缸2动作,由抓取气缸2控制夹爪1将磁钢工件夹紧,接着再由提升气缸3动作将抓取气缸2和夹爪1以及磁钢工件一起提起,然后再由定向搬运气缸4将提升气缸3连同抓取气缸2和夹爪1以及磁钢工件一起送到工作平台的指定位置上,这时夹爪1夹紧的磁钢工件刚好位于要粘合的铁片工件的正上方,然后提升气缸3下降,刚好将磁钢工件放到小铁片上,接着抓取气缸2作伸展动作夹爪1打开,松开磁钢工件,最后所有气缸复位,完成自动夹持搬运工序,再接着工作平台转动进入一下工序,实现整机的自动化程序控制。
The working principle of the utility model is as follows: first, the magnetic steel workpiece is pushed to the bottom of the
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| CN109194057A (en) * | 2018-10-25 | 2019-01-11 | 宁波均普工业自动化有限公司 | A kind of motor rotor magnetic steel installation equipment |
| CN112615495A (en) * | 2020-12-17 | 2021-04-06 | 苏州新棋周自动化科技有限公司 | Automatic high-efficient magnet steel sheet device that pastes of rotor |
| CN115122378A (en) * | 2022-07-26 | 2022-09-30 | 常熟市兆恒众力精密机械有限公司 | Titanium alloy fixed claw for wafer clamping |
| CN117963518A (en) * | 2024-02-02 | 2024-05-03 | 华亭煤业集团有限责任公司 | Flexible grabbing mechanism and grabbing method for plate-shaped objects |
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| CN107877497A (en) * | 2017-12-25 | 2018-04-06 | 无锡特恒科技有限公司 | One kind translation robot device |
| CN109194057A (en) * | 2018-10-25 | 2019-01-11 | 宁波均普工业自动化有限公司 | A kind of motor rotor magnetic steel installation equipment |
| CN109194057B (en) * | 2018-10-25 | 2023-11-03 | 宁波均普智能制造股份有限公司 | Motor rotor magnet steel installation equipment |
| CN112615495A (en) * | 2020-12-17 | 2021-04-06 | 苏州新棋周自动化科技有限公司 | Automatic high-efficient magnet steel sheet device that pastes of rotor |
| CN115122378A (en) * | 2022-07-26 | 2022-09-30 | 常熟市兆恒众力精密机械有限公司 | Titanium alloy fixed claw for wafer clamping |
| CN117963518A (en) * | 2024-02-02 | 2024-05-03 | 华亭煤业集团有限责任公司 | Flexible grabbing mechanism and grabbing method for plate-shaped objects |
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