CN203037079U - Automatic seggar material discharging and cleaning device for electric kiln - Google Patents
Automatic seggar material discharging and cleaning device for electric kiln Download PDFInfo
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- CN203037079U CN203037079U CN 201220705173 CN201220705173U CN203037079U CN 203037079 U CN203037079 U CN 203037079U CN 201220705173 CN201220705173 CN 201220705173 CN 201220705173 U CN201220705173 U CN 201220705173U CN 203037079 U CN203037079 U CN 203037079U
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- saggar
- chamber door
- action cylinder
- clamping action
- wallboard
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Abstract
The utility model discloses an automatic seggar material discharging and cleaning device for an electric kiln and belongs to the technical field of electric kiln auxiliary facilities. The automatic seggar material discharging and cleaning device for the electric kiln comprises a material receiving box, a material leading-out mechanism, a pair of box door open-close mechanisms, a seggar catch mechanism, a power transmission mechanism and a top cover, wherein the material receiving box is fixed on a box frame, a seggar leading-in opening is formed in one side of the upper portion of the material receiving box, a seggar leading-out opening is formed in the other side of the upper portion of the material receiving box, the material leading-out mechanism is connected with the bottom of the material receiving box, the pair of box door open-close mechanisms is arranged on the box frame, one box door open-close mechanism corresponds to the seggar leading-in opening, the other box door open-close mechanism corresponds to the seggar leading-out opening, the seggar catch mechanism is supported on the box wall of the material receiving box, the power transmission mechanism is fixed on the box frame and connected with the seggar catch mechanism, the top cover is fixed, on the position corresponding to an opening part of the upper portion of the material receiving box, with the box frame, a group of air blowpipe connectors is arranged on the top cover, and the group of air blowpipe connectors is connected with an air source device. The automatic seggar material discharging and cleaning device for the electric kiln has the advantages that working intensity of workers is reduced, material discharging efficiency and cleaning efficiency can be improved, cleaning quality can be ensured, and pollution is not produced to the environment of working sites.
Description
Technical field
The utility model belongs to the attached auxilliary facility technology of electronic kiln field, is specifically related to the automatic batch turning cleaning device of saggar that a kind of electronic kiln is used
Background technology
As the reason known to the those of skill in the art, need when by electronic kiln electronic powder being burnt till (also claiming sintering) the electronic powder raw material saggar (saggar also claims crucible) of packing into, entering electronic kiln by saggar together with electronic powder burns till, burn till the back and carry the electronic powder kiln discharge that burns till by saggar and fall except and supply with subsequent processing and for example grind, the empty casket body living electronic powder of packing into again after cleaning is gone into klining.Hence one can see that, and saggar belongs to the turnover container that recycles.Because electronic powder such as color phosphor, the lamp powder, barium titanate, strontium titanates, yttria, titanium dioxide, zirconium dioxide, bismuth oxide, aluminium oxide, lead zirconate titanate, ferromagnetic oxide powder and LiFePO4 etc. existence is subjected to such as static, the influence of factors such as viscosity and weather humidity operating environment humidity and when the electronic powder material that burns till is poured out saggar, more or less sticking alms bowl phenomenon appears in (only being degree difference), so-called sticking alms bowl phenomenon refers to that the electronic powder material that burns till residues in the saggar, if the not most grog that will not concentrate or claim to adhere in the dried saggar is removed, when packing the electronic powder that awaits burning till into once again, produce pollution so even have a strong impact on the quality of burning till material.
Prior art is cleaned saggar with manual mode by the workman usually, one of existing shortcoming of this manual mode, and labor strength is big, and efficient is low; Two, the quality of cleaning is difficult be able to be guaranteed, because cleaning effect can be subjected to the influence of workman's experience, sense of responsibility and mood etc. usually; Three because powder body material has dispersivity, therefore be unfavorable for workers'health and influence working environment.
The applicant has carried out the retrieval of patent and non-patent literature, but there is no allly for the technology enlightenment of using for reference in disclosed document up to now, and the applicant has done long-term and good try has formed technical scheme described below finally for this reason
Summary of the invention
Task of the present utility model is to provide a kind of and helps significantly to alleviate labor strength and improve cleaning efficiency, be conducive to ensure excellent batch turning and cleaning effect and be of value to and improve batch turning and use the automatic batch turning cleaning device of saggar that the electronic kiln avoiding polluting is used with the operating environment in cleaning place.
Task of the present utility model is finished like this, and the automatic batch turning cleaning device of the saggar that a kind of electronic kiln is used is characterized in that comprising a tank tower; One case that connects material, this case that connects material is fixed on the described tank tower, and the side on the top of this case that connects material offers one and is used for entering into saggar intake in the case chamber that connects material for saggar, and opposite side and offer a saggar outlet that is used for for the capable case chamber that goes out to connect material of saggar in the position corresponding to the saggar intake; One material derivation mechanism, this material derivation mechanism are connected with the bottom of the described case that connects material and communicate with the case chamber that connects material of the case that connects material; A pair of chamber door mechanism for opening/closing, be arranged on the described tank tower, one of them chamber door mechanism for opening/closing in this a pair of chamber door mechanism for opening/closing is corresponding with described saggar intake and the saggar intake opened or close, and another chamber door mechanism for opening/closing in a pair of chamber door mechanism for opening/closing is corresponding with described saggar outlet and to the unlatching of saggar outlet or close; One saggar that is used for entering into the saggar location the described case chamber that connects material in and after saggar is finished batch turning and cleaned saggar is displaced the case chamber that connects material towards the direction of described saggar outlet catches gets mechanism, and this saggar catches to be got mechanism and be bearing in rotationally on the tank wall of the described case that connects material corresponding to the position between described saggar intake and the saggar outlet; One is used for that described saggar is caught gets the power drive mechanism of the upset of mechanism, and this power drive mechanism is fixed on the described tank tower, and catches with saggar and to get mechanism and be rotationally connected; One top cover, the sealing of hopper chamber is fixed and docked to this top cover at the uncovered position corresponding to the top in the described case chamber that connects material with described tank tower, be provided with one group of gas blow pipe interface with the interval state on this top cover, this group gas blow pipe interface is connected with compressed air source unit by pipeline.
In a specific embodiment of the present utility model, the narrow contracting in the bottom of the described case that connects material and constitute a remittance abroad bucket, described material derivation mechanism is connected with the remittance abroad bucket.
In another specific embodiment of the present utility model, described material derivation mechanism comprises transition conduit, draws hopper and vacuum fairlead, one end of transition conduit is connected with the bottom of described remittance abroad bucket, the other end is connected with the hopper feeding mouth that draws that draws hopper, one end of vacuum fairlead is connected with the hopper discharging opening that draws that draws hopper, and the other end of vacuum fairlead is connected with the vacuum extractor pipeline.
In another specific embodiment of the present utility model, in described a pair of chamber door mechanism for opening/closing, be identical with structure corresponding to the chamber door mechanism for opening/closing of described saggar intake corresponding to the structure of the chamber door mechanism for opening/closing of described saggar outlet, and comprise chamber door lift action cylinder corresponding to the chamber door mechanism for opening/closing of saggar intake, chamber door, the first guide rail plate and the second guide rail plate, chamber door lift action cylinder is fixed on the described tank tower with vertical state, and the chamber door lift action cylinder post of this chamber door lift action cylinder is towards last, the first guide rail plate and the second guide rail plate are fixed on the described tank tower, wherein, the first guide rail plate is corresponding to a side of the short transverse of described saggar intake, and the second guide rail plate is corresponding to the opposite side of the short transverse of described saggar intake, one side of chamber door and the first guide rail plate are slidingly matched, the opposite side of chamber door and the second guide rail plate are slidingly matched, and the bottom of the length direction of chamber door and fixedly connected with described chamber door lift action cylinder post in the middle position of length direction.
In another specific embodiment of the present utility model, end at described chamber door lift action cylinder post constitutes a chamber door connector, in the bottom of the described length direction of described chamber door and in the fixed-site corresponding to the chamber door connector one joint pin is arranged, this joint pin is pivotally connected by joint pin bearing pin and chamber door connector; At chamber door one first chamber door slide guide axle is arranged fixedly towards the top of a side of the described first guide rail plate, and one second chamber door slide guide axle is fixedly arranged at the bottom, at chamber door one first chamber door slide guide axle is arranged fixedly towards the top of a side of the described second guide rail plate, and one the 4th chamber door slide guide axle is arranged fixedly at the bottom; Offer one first guide groove in the upper end of the first guide rail plate, and the lower end offers one second guide groove, offer one the 3rd guide groove in the upper end of the second guide rail plate, and the lower end offers one the 4th guide groove, the described first chamber door slide guide axle and first guide groove are slidingly matched, the described second chamber door slide guide axle and second guide groove are slidingly matched, and described the 3rd chamber door slide guide axle and the 3rd guide groove are slidingly matched, and described the 4th chamber door guide runner and the 4th guide groove are slidingly matched.
Also have in the specific embodiment of the present utility model, described saggar catches to be got mechanism and comprises bedstead, the a pair of first revolution clamping action cylinder, one first vertical clamping action cylinder, the a pair of second revolution clamping action cylinder, one second vertical clamping action cylinder, one group of electromotive roller, one group of first guide wheel and one group of second guide wheel, bedstead is positioned at described dust cleaning case chamber, and between described saggar intake and saggar outlet, end at this bedstead constitutes first wallboard, and the other end constitutes one second wallboard, back to a side of second wallboard and the middle position that is positioned at first wallboard one first pivot semiaxis is arranged fixedly at first wallboard, this first pivot semiaxis is bearing in a side of described tank tower rotationally, back to a side of first wallboard and the middle position that is positioned at second wallboard one second pivot semiaxis is arranged fixedly at second wallboard, this second pivot semiaxis is bearing in the opposite side of tank tower rotationally, and be in transmission connection with the described power drive mechanism that is arranged on the described tank tower, the a pair of first revolution clamping action cylinder respectively is fixed on described first wallboard towards a side of described second wallboard by the first acting cylinder seat with horizontally-arranged state, and the direction of the first revolution clamping action cylinder post of this a pair of first revolution clamping action cylinder is opposite each other, end at each first revolution clamping action cylinder post fixedly has one first jaw, first vertical clamping action cylinder is fixed on first wallboard towards a side of second wallboard by the second acting cylinder seat with plumbness, this first vertical clamping action cylinder between the described a pair of first revolution clamping action cylinder and first vertical clamping action cylinder post of this first vertical clamping action cylinder towards on, end at this first vertical clamping action cylinder post fixedly has one second jaw, the a pair of second revolution clamping action cylinder respectively is fixed on described second wallboard towards a side of described first wallboard by the 3rd acting cylinder seat with horizontally-arranged state, and it is corresponding with the described a pair of first revolution clamping action cylinder, the direction of the second revolution clamping action cylinder post of this a pair of second revolution clamping action cylinder is opposite each other, end at each second revolution clamping action cylinder post fixedly has one the 3rd jaw, second vertical clamping action cylinder is fixed on second wallboard towards a side of first wallboard by the 4th acting cylinder seat with plumbness, this second vertical clamping action cylinder between the described a pair of second revolution clamping action cylinder and second vertical clamping action cylinder post of this second vertical clamping action cylinder towards on, end at this second vertical clamping action cylinder post fixedly has one the 4th jaw, one group of electromotive roller is intervally installed, one end of each electromotive roller is bearing on the first electronic roll shaft supporting base rotationally, the first electronic roll shaft supporting base is fixed on described bedstead towards an end of described first wallboard, and the other end of one group of electromotive roller is bearing on the second electronic roll shaft supporting base rotationally, the second electronic roll shaft supporting base is fixed on bedstead towards an end of described second wallboard, the middle part of one group of electromotive roller is corresponding between described saggar intake and the saggar outlet, one group of first guide wheel with interval state pivot be arranged on first idler plate towards under a side, the bottom of the two ends of first idler plate and the described first acting cylinder seat is fixed, and the bottom of middle part and the described second acting cylinder seat is fixed, one group of second guide wheel with interval state pivot be arranged on second idler plate towards under a side and corresponding with described one group of first guide wheel, the bottom of the two ends of second idler plate and described the 3rd acting cylinder seat is fixed, and the bottom of middle part and described the 4th acting cylinder seat is fixed.
More of the present utility model and in specific embodiment, the described a pair of first revolution clamping action cylinder, a pair of second revolution clamping action cylinder, first vertical clamping action cylinder and second vertical clamping action cylinder are cylinder or oil cylinder, each fixedly has one group of friction roller shell with the interval state at the described middle part of described one group of electromotive roller, and towards an end of described saggar outlet one signal picker is arranged fixedly in described first idler plate or second idler plate.
In of the present utility model and then specific embodiment, described signal picker is that travel switch, microswitch, position are near switch, tongue tube or hall sensing element.
Of the present utility model again more and in specific embodiment, described power drive mechanism comprises motor, first, second drive, driving-belt and carriage, carriage is fixed on the described tank tower, motor is fixed on the carriage, first drive is fixed on the motor shaft of motor, second drive is fixed on the described second pivot semiaxis, and an end of driving-belt is nested with on first drive, and the other end is nested with on second drive.
In again of the present utility model and then specific embodiment, when described first drive and second drive were belt pulley, described driving-belt was driving belt; When described first drive and second drive were sprocket wheel, described driving-belt was driving chain; When described first drive and second drive were synchronous pulley, described driving-belt was band synchronously.
The technical scheme that the utility model provides by technique effect: one of, the saggar that awaits batch turning and clean after batch turning carries material and enters in the case chamber that connects material and caught by saggar from the saggar intake and get mechanism it is clamped, the accent that saggar is caught get mechanism to turn to together with saggar to make saggar by power drive mechanism is towards batch turning down, after batch turning, the buildup of the adhesion in the saggar is removed, then by power drive mechanism saggar is caught and get mechanism is returned to saggar together with the box alms bowl accent towards last, and purged by the gases at high pressure that the gas blow pipe interface is introduced, treat that box alms bowl cleaning finishes the back and caught by the box alms bowl and get mechanism and remove the clamping and send the case chamber that connects material from the saggar outlet of saggar, so not only can alleviate workman's operation intensity but also can improve batch turning and cleaning efficiency; Two because the batch turning of saggar and cleaning are finished by the mechanization operation, therefore can ensure cleaning quality; Three because the batch turning of saggar and cleaning are finished in the case chamber that connects material, therefore can not produce the environment of operation field and pollute.
Description of drawings
Fig. 1 is the utility model example structure figure.
Fig. 2 catches the detailed structure view of getting mechanism for saggar shown in Figure 1.
Fig. 3 is application examples schematic diagram of the present utility model.
The specific embodiment
For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present utility model and beneficial effect more, the applicant general elaborates in the mode of embodiment below, but all be not restriction to the utility model scheme to the description of embodiment, any according to the utility model design done only for pro forma but not substantial equivalent transformation all should be considered as the technical solution of the utility model category.
See also Fig. 1, provided the tank tower 1 of frame-type structure, this tank tower 1 shows being equipped on saggar carriage 9(Fig. 3 under the use state) passage on.At tank tower 1 case 2 that connects material is arranged fixedly, offer one in the side on the top of this case 2 that connects material and be used for for by the saggar intake 22 that is loaded with in the case chamber 21 that connects material that the saggar 10 that namely fills material enters into the case 2 that connects material shown in Figure 3, to connect material the saggar outlet 23 in case chamber 21 and offer at the opposite side on the top of the case 2 that connects material and in the position corresponding to saggar intake 22 for going for the saggar 10 after finishing batch turning and cleaning.The open topped (following also will describe) of case 2 connects material, and the narrow contracting in bottom constitutes a remittance abroad bucket 24, this remittance abroad bucket 24 also can weigh up material dust removing funnel or discharging dust hopper, connected a material derivation mechanism 3 in the bottom of this remittance abroad bucket 24, will connect material in the case chamber 21 and material sucking-offs (also can cite approvingly out) that enter remittance abroad bucket 24 by this material derivation mechanism 3 with the negative pressure shape.
Material derivation mechanism 3 preferably but not the structure that definitely is limited to is as follows: comprise transition conduit 31, draw hopper 32 and vacuum fairlead 33(also can claim the vacuum intake pipe), one end of transition conduit 31 is connected with the bottom of aforementioned remittance abroad bucket 24, and the other end is connected with the hopper feeding mouth 321 that draws that draws hopper 32, one end of vacuum fairlead 33 is connected with the hopper discharging opening that draws that draws hopper 32, and the other end of vacuum fairlead 33 is connected with the vacuum extractor pipeline, the device of vacuum extractor such as vavuum pump or negative-pressure air fan or other equivalence.
Be provided with a pair of chamber door mechanism for opening/closing 4 in the both sides of aforementioned tank tower 1, in this a pair of chamber door mechanism for opening/closing 4 one of them is that chamber door mechanism for opening/closing 4 on the left side of location status shown in Figure 1 is corresponding with aforesaid saggar intake 22, its function is for opening and closing of fault saggar intake 22, and chamber door mechanism for opening/closing 4 on the right that another chamber door mechanism for opening/closing 4 in a pair of chamber door mechanism for opening/closing 4 is location status shown in Figure 1 is corresponding with aforesaid saggar outlet 23, and its effect is to saggar outlet 23 opening and closing of fault.Because the structure of a pair of chamber door mechanism for opening/closing 4 is identical and state that whether work is identical, so the applicant only is elaborated at the chamber door mechanism for opening/closing 4 corresponding to saggar intake 22 below.
The structure of aforementioned chamber door mechanism for opening/closing 4 is as follows: comprise chamber door lift action cylinder 41, chamber door 42, the first guide rail plate 43 and the second guide rail plate 44, chamber door lift action cylinder 41 is fixed on the chamber door lift action cylinder seat 412 with plumbness, and chamber door lift action cylinder seat 412 is fixed on the tank tower 1, shown in figure, the chamber door lift action cylinder post 411 of chamber door lift action cylinder 41 is towards last, and at the end of this chamber door lift action cylinder post 411 a chamber door connector 4111 arranged fixedly.The first guide rail plate 43 and the second guide rail plate 44 are fixed on the tank tower 1, wherein: the first guide rail plate 43 is corresponding to a side of the short transverse of aforementioned saggar intake 22, and the second guide rail plate 44 is corresponding to the opposite side of the short transverse of aforementioned saggar intake 22, and keeps vertically parallel with the first guide rail plate 43.One side of chamber door 42 and the first guide rail plate 43 are slidingly matched, opposite side and the second guide rail plate 44 are slidingly matched, and the below of the length direction of chamber door 42 is the bottom and is connected with aforesaid chamber door lift action cylinder post 411 in the middle position of the bottom of this length direction, namely is connected with aforesaid chamber door connector 4111.
By shown in Figure 1, in the bottom of the length direction of aforementioned chamber door 42 and in the fixed-site corresponding to chamber door connector 4,111 one joint pin 421 is arranged, this joint pin 421 is pivotally connected by joint pin bearing pin 4211 and chamber door connector 4111.At chamber door 42 one first chamber door slide guide axle 422 is arranged fixedly towards the top of a side of the aforementioned first guide rail plate 43, and one second chamber door slide guide axle 423 is arranged fixedly at the bottom; At chamber door 42 one the 3rd chamber door slide guide axle 424 is arranged fixedly towards the top of a side of the aforementioned second guide rail plate 44, and one the 4th chamber door slide guide axle 425 is arranged fixedly at the bottom.Upper end in the short transverse of the first guide rail plate 43 offers one first guide groove 431, and the lower end offers one second guide groove 432; Upper end in the short transverse of the second guide rail plate 44 offers one the 3rd guide groove 441, and the lower end offers one the 4th guide groove 442.The aforesaid first chamber door slide guide axle 422 probes in first guide groove 431 and is slidingly matched with first guide groove 431, the aforesaid second chamber door slide guide axle 423 probes in second guide groove 432 and is slidingly matched with second guide groove 432, aforesaid the 3rd chamber door slide guide axle 424 probes in the 3rd guide groove 441 and is slidingly matched with the 3rd guide groove 441, and aforesaid the 4th chamber door slide guide axle 425 probes in the 4th guide groove 442 and is slidingly matched with the 4th guide groove 442.
Aforesaid chamber door lift action cylinder 41 uses cylinder in the present embodiment, yet, if use oil cylinder instead, should be considered as equivalence so and substitute and still belong to the disclosed technology contents category of the utility model.When chamber door lift action cylinder 41 work, when stretching upwards when for example chamber door lift action cylinder post 41 stretches outside cylinder body, just promote chamber door 42 along first, second guide rail plate 43,44 to top offset, until to 22 sealings of saggar intake, on the contrary with example.
See also Fig. 2 and continuation in conjunction with Fig. 1, having provided one is used for entering into aforementioned saggars 10 location (namely clamping) that connect material in the case chamber 21 and after saggar 10 has been finished batch turning and cleaning saggar 10 is driven the saggar of satisfying the case chamber 21 that to connect material from saggar outlet 23 and catch and get mechanism 5, this saggar catch get mechanism 5 introduce corresponding to saggar, position between the outlet 22,23 arranging on the tank wall that is bearing in the case 2 that connects material shortly rotationally, more particularly, be bearing in rotationally on the tank tower 1.
Aforesaid saggar catch get mechanism 5 preferably but not the structure that definitely is limited to is as follows: comprise a bedstead 51, the a pair of first revolution clamping action cylinder 52, one first vertical clamping action cylinder 53, the a pair of second revolution clamping action cylinder 54, one second vertical clamping action cylinder 55, one group of electromotive roller 56, one group of first guide wheel 57 and one group of second guide wheel 58, the geometry of bedstead 51 is just as bed used seen in the daily life, be positioned at the aforementioned case chamber 21 that connects material, and between saggar intake 22 and saggar outlet 23, end at this bedstead 51 constitutes one first wallboard 511, and the other end constitutes one second wallboard 512, the first, second wallboard 511,512 correspond to each other.Back to a side of second wallboard 512 and the middle position that is positioned at first wallboard 511 one first pivot semiaxis 5111 is arranged fixedly at first wallboard 511, this first pivot semiaxis 5111 is bearing in a side of tank tower 1 rotationally, specifically: at tank tower 1 supporting plate 11 is arranged fixedly, be installed with a bearing block 111 at this supporting plate 11, with the end stretch of the first pivot semiaxis 5111 outside the case chamber 21 that connects material and be supported on rotationally on the bearing block 111.Back to a side of first wallboard 511 and the middle position that is positioned at second wallboard 512 one second pivot semiaxis 5121 is arranged fixedly at second wallboard 512, this second pivot semiaxis 5121 is bearing in the opposite side of tank tower 1 rotationally and is in transmission connection with the following power drive mechanism that also will describe in detail 6.The a pair of first revolution clamping action cylinder 52 is fixed on aforesaid first wallboard 511 towards a side of second wallboard 512 with horizontally-arranged state, particularly, this a pair of first revolution clamping action cylinder 52 respectively is fixed on the first acting cylinder seat 522, and the first acting cylinder seat, 522 usefulness, first hold-down screw 5221 is fixed on first wallboard 511 towards a side of second wallboard 512.By illustrated in figures 1 and 2, the a pair of first revolution clamping action cylinder 52 that direction is set is opposite each other, particularly, the direction of the first revolution clamping action cylinder post 521 of a pair of first revolution clamping action cylinder 52 is opposite each other, and each fixedly has one first jaw 5211 at the end of each first revolution clamping action cylinder post 521.First vertical clamping action cylinder 53 is fixed on the second acting cylinder seat 532 with plumbness, and the second acting cylinder seat 532 adopts second hold-down screw 5321 to be fixed on first wallboard 511 towards a side of second wallboard 512.By illustrated in figures 1 and 2, first vertical clamping action cylinder 53 is between the aforesaid a pair of first revolution clamping action cylinder 52, and first vertical clamping action cylinder post 531 of this first vertical clamping action cylinder 53 is towards last, at the end of this first vertical clamping action cylinder post 531 one second jaw 5311 arranged fixedly.The a pair of second revolution clamping action cylinder 54 is fixed on aforesaid second wallboard 512 towards a side of first wallboard 511 with horizontally-arranged state, particularly, this a pair of second revolution clamping action cylinder 54 respectively is fixed on the 3rd acting cylinder seat 542, and the 3rd acting cylinder seat 542 usefulness the 3rd hold-down screw 5421 is fixed on second wallboard 512 towards a side of first wallboard 511.By illustrated in figures 1 and 2, this a pair of second revolution clamping action cylinder 54 that direction is set is opposite each other, particularly, the direction of the second revolution clamping action cylinder post 541 of a pair of second revolution clamping action cylinder 54 is opposite each other, and each fixedly has one the 3rd jaw 5411 at the end of each second revolution clamping action cylinder post 541.Second vertical clamping action cylinder 55 is fixed on the 4th acting cylinder seat 552 with plumbness, and the 4th acting cylinder seat 552 adopts the 4th hold-down screw 5521 to be fixed on second wallboard 512 towards a side of first wallboard 511.By illustrated in figures 1 and 2, second vertical clamping action cylinder 53 is between the aforesaid a pair of second revolution clamping action cylinder 54, and second vertical clamping action cylinder post 551 of this second vertical clamping action cylinder 55 is towards last, at the end of this second vertical clamping action cylinder post 551 one the 4th jaw 5511 arranged fixedly.One group of electromotive roller 56 is each other every the state setting, one end of each electromotive roller 56 is that the left end of shown position state is bearing on the first electromotive roller supporting base 561 rotationally, and the first electromotive roller supporting base 561 is fixed on bedstead 51 towards an end of first wallboard 511, be bearing in rotationally on the second electronic roll shaft supporting base 562 and the other end of one group of electromotive roller 56 is the right-hand member of shown position, and the second electronic roll shaft supporting base 562 is fixed on bedstead 51 towards an end of second wallboard 512.Each fixedly has friction roller shell 563 with the interval state in the central region of the length direction of each electromotive roller 56, is increased and the frictional force of the bottom surface of saggar 10 by friction roller shell 563.One group of first guide wheel 57 respectively is arranged on first idler plate 571 with interval state pivot by first guide wheel shaft 572, the bottom of the two ends of first idler plate 571 and the aforesaid first acting cylinder seat 522 is fixed, and the bottom of middle part and the aforesaid second acting cylinder seat 532 is fixed.One group of second guide wheel 58 respectively is arranged on second idler plate 581 with interval state pivot by second guide wheel shaft 582, the bottom of the two ends of second idler plate 581 and aforesaid the 3rd acting cylinder seat 542 is fixed, and the bottom of middle part and aforesaid the 4th acting cylinder seat 552 is fixed.
By illustrated in figures 1 and 2, a pair of first, second revolution clamping action cylinder 52,54 corresponds to each other, and first, second vertical clamping action cylinder 53,55 is corresponding mutually, and first, second guide wheel 57,58 is corresponding equally mutually.In the present embodiment, first, second revolution clamping action cylinder 52,54, first vertical clamping action cylinder 53 and second vertical clamping action cylinder 55 are all selected and are used cylinder, if yet substitute cylinder with oil cylinder, should be considered as equivalence so and replace and still belong to the disclosed technology contents category of the utility model.
Please see Fig. 1 by emphasis, the power drive mechanism of having mentioned above 6 comprises motor 61, first, second drive 62,63, driving-belt 64 and carriage 65, carriage 65 preferably is fixed on the aforementioned tank tower 1 with welding manner, motor 61 with rotating function is fixed on the carriage 65 by motor cabinet 611 and by means of screw 6111, first drive 62 is fixed on the motor shaft of motor 61, second drive 63 is fixed on the second pivot semiaxis 5121, one end of driving-belt 64 is nested with on first drive 62, and the other end is nested with on second drive 63.
By shown in Figure 1, at carriage 65 bearing spider 651 is arranged fixedly, the aforesaid second pivot semiaxis 5121 is bearing on this bearing spider 651 rotationally and the spindle nose of this second pivot semiaxis 5121 is stretched over outside the bearing spider 651 fixing for aforesaid second drive 63.Above mentioned supporting plate 11 is equivalent to carriage 65, and above mentioned axle bed 111 is equivalent to bearing spider 651.
In the present embodiment, aforesaid first, second drive 62,63 is all selected and is used belt pulley, and driving-belt 64 uses driving belt.Yet, if use sprocket wheel or the alternative belt pulley of synchronous pulley instead, and correspondingly use driving chain instead or be with alternative driving belt synchronously, can regard as equivalent substitution so undoubtedly.
Mentioned the open topped in the case chamber 21 that connects material above, fix a top cover 7 at this uncovered position with one group of top cover hold-down screw 72, open topped sealing by these top cover 7 butt joint hopper chambeies 21, and on top cover 7, be provided with one group of gas blow pipe interface 71 with the interval state, each gas blow pipe interface 71 is connected with compressed air source unit by pipeline, the device of compressed air source unit such as air compressor or other equivalence.
By illustrated in figures 1 and 2, towards an end of aforementioned saggar outlet 23 signal picker 8 is arranged fixedly in first idler plate 571, this signal picker 8 also can be arranged on second idler plate 581 towards an end of saggar outlet 23 certainly.In the present embodiment, signal picker 8 is selected and is used travel switch, yet if use microswitch, position near switch, tongue tube and even hall sensing element, should be considered as equivalence so.
See also Fig. 3 and in conjunction with Fig. 1 and Fig. 2, the applicant describes use of the present utility model, the saggar carriage of having mentioned above figure 3 illustrates 9, the utility model is being configured under the use state on the passage of saggar carriage 9, saggar carriage 9 is configured in the electronic kiln place, be provided with conveying roller 91 rotationally with the interval state on saggar carriage 9, conveying roller 91 orders about its motion by not shown actuating unit.
The saggar 10 that comes from the electronics kiln carry material (having finished the material that burns till) as above mentioned electronic powder material by the conveying roller 91 on the saggar carriage 9 shown in Figure 3 towards the saggar intake 22 directions motion of the case 2 that connects material and attempt to enter when connecting material in the case chamber 21, by the work of the chamber door lift action cylinder 41 of aforesaid chamber door mechanism for opening/closing 4 and make chamber door 45 to bottom offset, open saggar intake 22, and this moment corresponding to first of saggar intake 22 places, the 3rd jaw 5211,5411 are in the state of avoiding saggar intake 22 obstructions, so that saggar 10 enters into one group of electromotive roller 56 place, and saggar 10 is integrally entered on one group of electromotive roller 56, and in this process, by first, second guide wheel 57,58 pairs of saggar 10 guiding, when saggar 10 is positioned at first fully, second wallboard 511, after between 512, be that box body 10 is when touching signal picker 8, give electric control box by signal picker 8 to signal, then by corresponding to first of saggar intake 22 places, the second revolution clamping action cylinder 52,54 effect and make first, the second revolution folder is acting cylinder post 521,541 turn round angles and are state shown in Figure 1, thereby saggar 10 is limited to first, second wallboard 511, between 512, follow a pair of first, the second revolution clamping action cylinder 52,54 work, make separately first, the second revolution clamping action cylinder post 521,541 bounce back in cylinder body, thereby by first, the 3rd jaw 5211,5411 clamp the both sides of saggar 10, simultaneously by first, second gives to clamping action cylinder 53,55 work and make first, second vertical clamping action cylinder post 531,551 bounce back in cylinder body, thereby by second, the 4th jaw 5311,5511 clamp the upper edge at the two ends of saggar 10, under the work of chamber door mechanism for opening/closing 4, chamber door 42 is in to saggar intake 22 and to saggar outlet 23 closed states simultaneously.Under this state, power drive mechanism 6 work, drive first drive 62 by motor 61, drive second drive 63 through driving-belt 64, drive 180 ° of the second pivot semiaxis, 5121 revolutions by second drive 63, the saggar chamber that makes saggar 10 is poured out (discharging) towards down with the material in the saggar chamber, and the material sucking-off of being poured out by saggar 10 in the case chamber 21 that will connect material under the work of the vacuum plant that is connected with material derivation mechanism 3 pipelines simultaneously.In this process, case 2 is in negative pressure state under the effect of material derivation mechanism 3 owing to connect material, therefore after box alms bowl 10 is finished batch turning (discharging), the buildup that sticks in the saggar chamber of saggar 10 is absorbed, make the saggar chamber of box alms bowl 10 be tending towards clean conditions (batch turning limit, limit cleaning), then, power drive mechanism 6 reverse operations (motor 61 is clockwise and anticlockwise motor), make the saggar chamber of saggar 10 towards last, namely return to original state, at this moment, the compressed air source unit work that is connected with gas blow pipe interface 71 pipelines on the top cover 7, make gas blow pipe interface 71 blow (spray) gas, to the saggar chamber purging of saggar 10.Follow again, first, the second revolution clamping action cylinder 52,54 reverse operations, make first, the second revolution clamping action cylinder post 521,541 stretch out outside cylinder body, releasing is to the state of clamping of saggar 10, and first, the second revolution clamping action cylinder post 521,541 turn round an angle in the other direction, releasing goes out the obstruction of saggar outlet 23 to saggar 10 row, simultaneously, first, second vertical clamping action cylinder 53,55 work, first, second vertical clamping action cylinder post 531,554 stretch out in cylinder body, thereby make second, the 4th jaw 5311, the state that 5511 releasings are clamped the upper edge at the two ends of saggar 10, again then under the work of chamber door mechanism for opening/closing 4, make corresponding to the chamber door 42 at saggar outlet 23 places descending, namely open the passage of saggar outlet 23, also and then one group of electromotive roller 56 work are displaced the case chamber 21 that connects material with saggar 10, namely displace first, second wallboard 511, between 512, so can satisfy the requirement that the saggar 10 that comes from electronic kiln is realized batch turning and cleaning repeatedly
Claims (10)
1.
The automatic batch turning cleaning device of the saggar that a kind of electronic kiln is used is characterized in that comprising a tank tower (1); One case (2) that connects material, this case that connects material (2) is fixed on the described tank tower (1), and the side on the top of this case that connects material (2) offers one and is used for entering into saggar intake (22) the case chamber (21) that connects material in for saggar, and opposite side and offer a saggar outlet (23) that is used for the capable case chamber (21) that goes out to connect material of confession saggar in the position corresponding to saggar intake (22); One material derivation mechanism (3), this material derivation mechanism (3) are connected with the bottom of the described case that connects material (2) and communicate with the case chamber (21) that connects material of the case that connects material (2); A pair of chamber door mechanism for opening/closing (4), be arranged on the described tank tower (1), one of them chamber door mechanism for opening/closing (4) in this a pair of chamber door mechanism for opening/closing (4) is corresponding with described saggar intake (22) and saggar intake (22) opened or close, and another chamber door mechanism for opening/closing (4) in a pair of chamber door mechanism for opening/closing (4) is corresponding with described saggar outlet (23) and saggar outlet (23) is opened or closed; One saggar that is used for entering into the saggar location in the described case chamber (21) that connects material and after saggar is finished batch turning and cleaning saggar is displaced the case chamber (21) that connects material towards the direction of described saggar outlet (23) catches gets mechanism (5), and this saggar catches to be got mechanism (5) and be bearing in rotationally on the tank wall of the described case that connects material (2) corresponding to the position between described saggar intake (22) and the saggar outlet (23); One is used for that described saggar is caught gets the power drive mechanism (6) of the upset of mechanism (5), and this power drive mechanism (6) is fixed on the described tank tower (1), and catches with saggar and to get mechanism (5) and be rotationally connected; One top cover (7), this top cover (7) is fixing with described tank tower (1) corresponding to the uncovered position on the top in the described case chamber (21) that connects material and dock hopper chamber (21) and seal, upward be provided with one group of gas blow pipe interface (71) with the interval state at this top cover (7), this group gas blow pipe interface (71) is connected with compressed air source unit by pipeline.
2.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 1 is used is characterized in that the narrow contracting in bottom of the described case that connects material (2) and constitutes a remittance abroad bucket (24) that described material derivation mechanism (3) is connected with remittance abroad bucket (24).
3.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 2 is used, it is characterized in that described material derivation mechanism (3) comprises transition conduit (31), draws hopper (32) and vacuum fairlead (33), one end of transition conduit (31) is connected with the bottom of described remittance abroad bucket (24), the other end is connected with the hopper feeding mouth (321) that draws that draws hopper (32), one end of vacuum fairlead (33) is connected with the hopper discharging opening that draws that draws hopper (32), and the other end of vacuum fairlead (33) is connected with the vacuum extractor pipeline.
4.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 1 is used, it is characterized in that in described a pair of chamber door mechanism for opening/closing (4), be identical with structure corresponding to the chamber door mechanism for opening/closing (4) of described saggar intake (22) corresponding to the structure of the chamber door mechanism for opening/closing (4) of described saggar outlet (23), and comprise chamber door lift action cylinder (41) corresponding to the chamber door mechanism for opening/closing (4) of saggar intake (22), chamber door (42), the first guide rail plate (43) and the second guide rail plate (44), chamber door lift action cylinder (41) is fixed on the described tank tower (1) with vertical state, and the chamber door lift action cylinder post (411) of this chamber door lift action cylinder (41) is towards last, the first guide rail plate (43) and the second guide rail plate (44) are fixed on the described tank tower (1), wherein, the first guide rail plate (43) is corresponding to a side of the short transverse of described saggar intake (22), and the second guide rail plate (44) is corresponding to the opposite side of the short transverse of described saggar intake (22), one side of chamber door (42) and the first guide rail plate (43) are slidingly matched, the opposite side of chamber door (42) and the second guide rail plate (44) are slidingly matched, and the bottom of the length direction of chamber door (42) and fixedly connected with described chamber door lift action cylinder post (411) in the middle position of length direction.
5.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 4 is used, it is characterized in that constituting a chamber door connector (4111) at the end of described chamber door lift action cylinder post (411), in the bottom of the described length direction of described chamber door (42) and in the fixed-site corresponding to chamber door connector (4111) one joint pin (421) is arranged, this joint pin (421) is pivotally connected by joint pin bearing pin (4211) and chamber door connector (4111); At chamber door (42) one first chamber door slide guide axle (422) is arranged fixedly towards the top of a side of the described first guide rail plate (43), and one second chamber door slide guide axle (423) is fixedly arranged at the bottom, at chamber door (42) one first chamber door slide guide axle (424) is arranged fixedly towards the top of a side of the described second guide rail plate (44), and one the 4th chamber door slide guide axle (425) is arranged fixedly at the bottom; Offer one first guide groove (431) in the upper end of the first guide rail plate (43), and the lower end offers one second guide groove (432), offer one the 3rd guide groove (441) in the upper end of the second guide rail plate (44), and the lower end offers one the 4th guide groove (442), the described first chamber door slide guide axle (422) is slidingly matched with first guide groove (431), the described second chamber door slide guide axle (423) is slidingly matched with second guide groove (432), described the 3rd chamber door slide guide axle (424) is slidingly matched with the 3rd guide groove (441), and described the 4th chamber door guide runner (425) is slidingly matched with the 4th guide groove (442).
6.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 1 is used, it is characterized in that described saggar catches gets mechanism (5) and comprises bedstead (51), the a pair of first revolution clamping action cylinder (52), one first vertical clamping action cylinder (53), the a pair of second revolution clamping action cylinder (54), one second vertical clamping action cylinder (55), one group of electromotive roller (56), one group of first guide wheel (57) and one group of second guide wheel (58), bedstead (51) is positioned at the described case chamber (21) that connects material, and between described saggar intake (22) and saggar outlet (23), end at this bedstead (51) constitutes first wallboard (511), and the other end constitutes one second wallboard (512), back to a side of second wallboard (512) and the middle position that is positioned at first wallboard (511) one first pivot semiaxis (5111) is arranged fixedly at first wallboard (511), this first pivot semiaxis (5111) is bearing in a side of described tank tower (1) rotationally, back to a side of first wallboard (511) and the middle position that is positioned at second wallboard (512) one second pivot semiaxis (5121) is arranged fixedly at second wallboard (512), this second pivot semiaxis (5121) is bearing in the opposite side of tank tower (1) rotationally, and be in transmission connection with the described power drive mechanism (6) that is arranged on the described tank tower (1), the a pair of first revolution clamping action cylinder (52) respectively is fixed on described first wallboard (511) towards a side of described second wallboard (512) by the first acting cylinder seat (522) with horizontally-arranged state, and the direction of the first revolution clamping action cylinder post (521) of this a pair of first revolution clamping action cylinder (52) is opposite each other, end at each first revolution clamping action cylinder post (521) fixedly has one first jaw (5211), first vertical clamping action cylinder (53) is fixed on first wallboard towards a side of second wallboard (512) by the second acting cylinder seat (532) with plumbness, this first vertical clamping action cylinder (53) be positioned between described a pair of first revolution clamping action cylinder (52) and first vertical clamping action cylinder post (531) of this first vertical clamping action cylinder (53) towards last, end at this first vertical clamping action cylinder post (531) fixedly has one second jaw (5311), the a pair of second revolution clamping action cylinder (54) respectively is fixed on described second wallboard (512) towards a side of described first wallboard (511) by the 3rd acting cylinder seat (542) with horizontally-arranged state, and it is corresponding with the described a pair of first revolution clamping action cylinder (52), the direction of the second revolution clamping action cylinder post (541) of this a pair of second revolution clamping action cylinder (54) is opposite each other, end at each second revolution clamping action cylinder post (541) fixedly has one the 3rd jaw (5411), second vertical clamping action cylinder (55) is fixed on second wallboard (512) towards a side of first wallboard (511) by the 4th acting cylinder seat (552) with plumbness, this second vertical clamping action cylinder (55) be positioned between described a pair of second revolution clamping action cylinder (54) and second vertical clamping action cylinder post (551) of this second vertical clamping action cylinder (55) towards last, end at this second vertical clamping action cylinder post (551) fixedly has one the 4th jaw (5511), one group of electromotive roller (56) is intervally installed, one end of each electromotive roller (56) is bearing on the first electronic roll shaft supporting base (561) rotationally, the first electronic roll shaft supporting base (561) is fixed on described bedstead (51) towards an end of described first wallboard (511), and the other end of one group of electromotive roller (56) is bearing on the second electronic roll shaft supporting base (562) rotationally, the second electronic roll shaft supporting base (562) is fixed on bedstead (51) towards an end of described second wallboard (512), the middle part of one group of electromotive roller (56) is corresponding between described saggar intake (22) and the saggar outlet (23), one group of first guide wheel (57) with interval state pivot be arranged on first idler plate (571) towards under a side, the bottom of the two ends of first idler plate (571) and the described first acting cylinder seat (522) is fixed, and the bottom of middle part and the described second acting cylinder seat (532) is fixed, one group of second guide wheel (58) with interval state pivot be arranged on second idler plate (581) towards under a side and corresponding with described one group of first guide wheel (57), the bottom of the two ends of second idler plate (581) and described the 3rd acting cylinder seat (542) is fixed, and the bottom of middle part and described the 4th acting cylinder seat (552) is fixed.
7.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 6 is used, it is characterized in that the described a pair of first revolution clamping action cylinder (52), the a pair of second revolution clamping action cylinder (54), first vertical clamping action cylinder (53) and second vertical clamping action cylinder (55) are cylinder or oil cylinder, each fixedly has one group of friction roller shell (563) with the interval state at the described middle part of described one group of electromotive roller (56), and towards an end of described saggar outlet (23) signal picker (8) is arranged fixedly in described first idler plate (571) or second idler plate (581).
8.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 7 is used is characterized in that described signal picker (8) is that travel switch, microswitch, position are near switch, tongue tube or hall sensing element.
9.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 6 is used, it is characterized in that described power drive mechanism (6) comprises motor (61), first, second drive (62,63), driving-belt (64) and carriage (65), carriage (65) is fixed on the described tank tower (1), motor (61) is fixed on the carriage (65), first drive (62) is fixed on the motor shaft of motor (61), second drive (63) is fixed on the described second pivot semiaxis (5121), one end of driving-belt (64) is nested with on first drive (62), and the other end is nested with on second drive (63).
10.
The automatic batch turning cleaning device of the saggar that electronic kiln according to claim 9 is used is characterized in that described driving-belt (64) is driving belt when described first drive (62) and second drive (63) during for belt pulley; When described first drive (62) and second drive (63) were sprocket wheel, described driving-belt (64) was driving chain; When described first drive (62) and second drive (63) were synchronous pulley, described driving-belt (64) was band synchronously
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220705173 CN203037079U (en) | 2012-12-19 | 2012-12-19 | Automatic seggar material discharging and cleaning device for electric kiln |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220705173 CN203037079U (en) | 2012-12-19 | 2012-12-19 | Automatic seggar material discharging and cleaning device for electric kiln |
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CN203037079U true CN203037079U (en) | 2013-07-03 |
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CN 201220705173 Withdrawn - After Issue CN203037079U (en) | 2012-12-19 | 2012-12-19 | Automatic seggar material discharging and cleaning device for electric kiln |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103017540A (en) * | 2012-12-19 | 2013-04-03 | 苏州平方实业有限公司 | Automatic crucible dumping and cleaning system for electronic kilns |
CN103528380A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Saggar material mixing device |
CN105423759A (en) * | 2015-11-24 | 2016-03-23 | 中冶南方工程技术有限公司 | Bottom discharging device for reduction furnace and discharging method of bottom discharging device |
CN107187829A (en) * | 2017-06-17 | 2017-09-22 | 上海陆达包装机械制造有限公司 | Saggar cleaning outside machine |
CN110509098A (en) * | 2019-08-22 | 2019-11-29 | 东风设备制造有限公司 | A kind of special-shaped workpiece conveying with location hole and positioning turning device and automatic production line |
CN113734672A (en) * | 2020-09-22 | 2021-12-03 | 北京京东乾石科技有限公司 | Turning device |
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2012
- 2012-12-19 CN CN 201220705173 patent/CN203037079U/en not_active Withdrawn - After Issue
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103017540A (en) * | 2012-12-19 | 2013-04-03 | 苏州平方实业有限公司 | Automatic crucible dumping and cleaning system for electronic kilns |
CN103528380A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Saggar material mixing device |
CN103528380B (en) * | 2013-10-14 | 2015-03-04 | 苏州汇科机电设备有限公司 | Saggar material mixing device |
CN105423759A (en) * | 2015-11-24 | 2016-03-23 | 中冶南方工程技术有限公司 | Bottom discharging device for reduction furnace and discharging method of bottom discharging device |
CN105423759B (en) * | 2015-11-24 | 2017-10-13 | 中冶南方工程技术有限公司 | A kind of reduction furnace bottom discharge device and its discharge method |
CN107187829A (en) * | 2017-06-17 | 2017-09-22 | 上海陆达包装机械制造有限公司 | Saggar cleaning outside machine |
CN110509098A (en) * | 2019-08-22 | 2019-11-29 | 东风设备制造有限公司 | A kind of special-shaped workpiece conveying with location hole and positioning turning device and automatic production line |
CN113734672A (en) * | 2020-09-22 | 2021-12-03 | 北京京东乾石科技有限公司 | Turning device |
CN113734672B (en) * | 2020-09-22 | 2023-09-01 | 北京京东乾石科技有限公司 | Turnover device |
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