CN103528389B - Sagger automatic sweeping device for electronic kiln automatic production line - Google Patents
Sagger automatic sweeping device for electronic kiln automatic production line Download PDFInfo
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- CN103528389B CN103528389B CN201310477917.6A CN201310477917A CN103528389B CN 103528389 B CN103528389 B CN 103528389B CN 201310477917 A CN201310477917 A CN 201310477917A CN 103528389 B CN103528389 B CN 103528389B
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Abstract
The invention discloses a sagger automatic sweeping device for an electronic kiln automatic production line and belongs to the field of electronic kiln auxiliary facilities. The electronic kiln automatic production line comprises a pair of sagger conveying roller supporting beams and a pair of sagger conveying mechanisms. The sagger automatic sweeping device comprises a machine frame, a disc brush left-right moving mechanism, a disc brush up-down moving mechanism, a guiding track fixing box, a brush disc front-back moving mechanism, a sagger rotating brush dust removing mechanism, a disc brush rotating driving mechanism and a pair of sagger seizing mechanism. The machine frame is fixed with the sagger conveying roller supporting beams. The disc brush left-right moving mechanism is placed on one side of the upper portion of the machine frame. The disc brush up-down moving mechanism is matched with the disc brush left-right moving mechanism. The guiding track fixing box is connected with the disc brush up-down moving mechanism. A bearing base fixing plate is arranged in a guiding track fixing box cavity of the guiding track fixing box. The brush disc front-back moving mechanism is arranged on the guiding track fixing box. The sagger rotating brush dust removing mechanism is arranged on the bearing base fixing plate. The disc brush rotating driving mechanism is connected with the sagger rotating brush dust removing mechanism. The pair of sagger seizing mechanism is arranged on the pair of sagger conveying roller supporting beams. Labor intensity is lowered, cleaning efficiency is high, cleaning effect is ideal, all-direction sweeping without any dead angle is achieved, and the automatic effect of the whole is guaranteed.
Description
Technical field
The invention belongs to electronic kiln technical field of auxiliary facilities, be specifically related to the saggar automatic cleaning device that a kind of electronic kiln automatic production line is used.
Background technology
As the reason known to those of skill in the art, while electronic powder being burnt till to (also claiming sintering) by electronic kiln, electronic powder raw material need be packed into saggar (saggar also claims crucible), by saggar, together with electronic powder, entering electronic kiln burns till, after burning till, by saggar, carry the electronic powder kiln discharge burning till and remove after separating broken station solution broken (electronic powder to caking is smashed to pieces with alms bowl), supply with subsequent processing and for example grind, empty casket body again packs raw electronic powder into and enters klining after clean.Hence one can see that, and saggar belongs to the transfer container recycling.Because electronic powder is as color phosphor, lamp powder, barium titanate, strontium titanates, yttria, titanium dioxide, zirconium dioxide, bismuth oxide, aluminium oxide, lead zirconate titanate, ferromagnetic oxide powder and LiFePO4 etc. exist and are subject to such as static, the impact of the factors such as viscosity and weather humidity operating environment humidity and when the electronic powder material burning till is poured out to saggar, there is sticky alms bowl phenomenon in (being only degree difference) more or less, so-called sticky alms bowl phenomenon refers to that the electronic powder material burning till residues in saggar, if the not most grog of concentrating or claim to adhere in dry saggar is not removed, when packing the electronic powder that awaits burning till into once again, produce to pollute so and even have a strong impact on the quality of burning till material.
Prior art is cleaned saggar with manual mode by workman conventionally, one of shortcoming that this craft cleaning mode exists, and labor strength is large, and efficiency is low; Two, clean quality is difficult can be able to be guaranteed, because cleaning effect can be subject to the impact of workman's experience, sense of responsibility and mood etc. conventionally; Three, can not mate with electronic kiln automatic production line, affect integrated automation effect.
In disclosed Chinese patent literature, can be seen in the technical information of saggar being implemented to automated cleaning, typically as application for a patent for invention publication No. CN103017540A recommends to have " the saggar automatic cleaning apparatus that electronic kiln is used ", this patent application scheme can make up aforesaid shortcoming, it is that one group of gas blow pipe interface is set on the casing top cover of (patent claims the case that connects material), each gas blow pipe interface is connected with compressed air source unit by pipeline, compressed air source unit as the work of air compressor or air pump under, pressure air is supplied with to gas blow pipe interface by pipeline, by gas blow pipe interface, aiming at saggar blows, use the residual material dirt blowing down in saggar alms bowl chamber.But, because electronic powder there will be the situation that stiffly adheres to saggar alms bowl chamber after high temperature sintering, thereby be difficult to rely on pressed gas to be removed.
In view of this, be necessary to continue to improve, the applicant has done useful design for this reason, has finally formed technical scheme described below, and is taking secrecy provision Xia the applicant plant area to carry out simulated test, and it is practicable that result proves.
Summary of the invention
Task of the present invention is to provide a kind of and contributes to significantly to alleviate labor strength and significantly improve cleaning efficiency, be conducive to fully remove and use and embody desirable cleaning effect and be of value to and match with electronic kiln automatic production line and use and embody the saggar automatic cleaning device that the electronic kiln automatic production line of whole automation effect is used stiffly sticking to residual electronic powder on saggar inwall.
Task of the present invention completes like this, the saggar automatic cleaning device that a kind of electronic kiln automatic production line is used, described electronic kiln automatic production line comprises by a pair of parallel saggar conveying roller backbar with interval state and is bearing in rotationally the saggar conveying mechanism that the saggar conveying roller between a pair of saggar conveying roller backbar forms, described saggar automatic cleaning device comprises a frame, and this frame is fixed with described saggar conveying roller backbar under use state; One disc brush left and right displacement mechanism, this disc brush left and right displacement mechanism is arranged on a side of described upper rack and corresponding to the wherein top of a saggar conveying roller backbar in described a pair of saggar conveying roller backbar; One disc brush upper and lower displacement mechanism, this disc brush upper and lower displacement mechanism and described disc brush left and right displacement mechanism are slidably matched; One guide rail fixed case, this guide rail fixed case is connected with described disc brush upper and lower displacement mechanism, and with level the top corresponding to described saggar conveying roller, in the guide rail fixed case chamber of this guide rail fixed case, be provided with movably a bearing block fixed head; One disc brush moves forward and backward mechanism, and this disc brush moves forward and backward mechanism and is arranged on described guide rail fixed case, and is connected with described bearing block fixed head; One saggar revolves brush dedusting mechanism, and this saggar revolves brush dedusting mechanism and is arranged on rotationally on described bearing block fixed head with longitudinal cantilever position; One disc brush rotary drive mechanism, this disc brush rotary drive mechanism is fixed in the bottom corresponding to described guide rail fixed case and described bearing block fixed head, and revolves and brush dirt mechanism driving and be connected with described saggar; A pair of saggar holding structure, this pair of saggar holding structure is arranged on described a pair of saggar conveying roller backbar with the state facing each other, and corresponding to the below of described guide rail fixed case.
In a specific embodiment of the present invention, the upper surface of any saggar conveying roller backbar in the described a pair of saggar conveying roller backbar of described saggar conveying mechanism is provided with a saggar position signal acquisition device, and this saggar position signal acquisition device is positioned at the left side of described saggar holding structure.
In another specific embodiment of the present invention, described disc brush left and right displacement mechanism comprises pair of guide rails board mount, one screw rod axle bed holder, a pair of screw rod axle bed, one screw rod, one screw rod motor, one guide-rail plate and a pair of guide rail that moves left and right, pair of guide rails board mount is fixed on described frame towards the top of a side of described disc brush upper and lower displacement mechanism with the state facing each other, screw rod axle bed holder corresponding between described pair of guide rails board mount and same and frame fix, a pair of screw rod axle bed is separately fixed at the two ends of screw rod axle bed holder, the two ends of screw rod are bearing on a pair of screw rod axle bed rotationally, at the middle part of this screw rod, be equipped with one and move left and right nut, at this, move left and right nut and be fixed with a driving lever towards a side of described disc brush upper and lower displacement mechanism, screw rod motor is the screw rod motor with rotating function, be fixed on any one the screw rod axle bed in a pair of screw rod axle bed, and be connected with screw drive, guide-rail plate and pair of guide rails board mount are fixed towards a side of disc brush upper and lower displacement mechanism, and on this guide-rail plate, offer a driving lever slot to make way, the a pair of guide rail that moves left and right is fixed on described guide-rail plate towards a side of disc brush upper and lower displacement mechanism with self parallel state, and this is a pair of move left and right in guide rail wherein one move left and right the top that guide rail is positioned at described driving lever slot to make way, and a pair of another root moving left and right in guide rail moves left and right the below that guide rail is positioned at driving lever slot to make way, described driving lever leans out driving lever slot to make way, described disc brush upper and lower displacement mechanism is connected with driving lever and is slidably matched with the described a pair of guide rail that moves left and right simultaneously, at the top of described guide rail fixed case and along the length direction of guide rail fixed case, with parallel state, be fixed with a pair of connecting cross beam, this a pair of connecting cross beam is fixedly connected with described disc brush upper and lower displacement mechanism, and at the top of guide rail fixed case, offer a dust suction standpipe slot to make way, this dust suction standpipe slot to make way is corresponding between described a pair of link slot beam, in described guide rail fixed case chamber and in the position of a side of the length direction corresponding to described dust suction standpipe slot to make way, be fixed with a bearing block fixing plate sliding block guide rail, and in a side of described bearing block fixed head and be fixed with a fixing plate sliding block in the position corresponding to bearing block fixing plate sliding block guide rail, this fixing plate sliding block and bearing block fixing plate sliding block guide rail are slidably matched, described disc brush moves forward and backward mechanism and is insinuated in guide rail fixed case chamber with the top of the opposite side of bearing block fixed head and is connected, and revolve and brush the described disc brush rotary drive mechanism that dirt mechanism driving is connected and be connected with the opposite side bottom of bearing block fixed head with described saggar.
In another specific embodiment of the present invention, described disc brush upper and lower displacement mechanism comprises guide rail Connection Block, upper and lower displacement acting cylinder and cylinder post connecting plate, guide rail Connection Block is towards a side of described guide-rail plate and be fixed with guide rail slide block corresponding to the described a pair of position that moves left and right guide rail, guide rail slide block with move left and right guide rail and be slidably matched, and in the middle position of guide rail Connection Block, offer a driving lever probe hole, described driving lever probes in this driving lever probe hole, upper and lower displacement acting cylinder and guide rail Connection Block are fixed back to a side of described guide rail, and the acting cylinder post of this upper and lower displacement acting cylinder towards under, the middle part of cylinder post connecting plate and the end of acting cylinder post are fixed, and the two ends of cylinder post connecting plate are respectively arranged with a guide pillar, the cylinder body of guide pillar and upper and lower displacement acting cylinder is slidably matched, described a pair of connecting cross beam is fixedly connected with cylinder post connecting plate.
In another specific embodiment of the present invention, described disc brush moves forward and backward mechanism and comprises drive motors, drive screw seat and bearing block fixed head drive screw, drive motors is the drive motors with rotating function, be fixed on described guide rail fixed case towards a side of disc brush left and right displacement mechanism, drive screw seat is fixed in described guide rail fixed case chamber, be bearing on drive screw seat to bearing block fixed head drive screw turns, and be in transmission connection with drive motors, on this bearing block fixed head drive screw, be equipped with a fixed head drive nut, this fixed head drive nut is connected with the top of the described opposite side of described bearing block fixed head.
Of the present invention, also have in a specific embodiment, described saggar revolves brush dedusting mechanism and comprises disc brush, disc brush adapter sleeve, dust suction revoling tube, bearing block, standpipe ring flange and dust suction standpipe, disc brush and disc brush adapter sleeve are fixed, and the disc brush air suction opening of this disc brush communicates with the dust suction rotary sleeve tube chamber of dust suction revoling tube, disc brush adapter sleeve is nested with on the outer wall of dust suction revoling tube, and fix with the lower end of dust suction revoling tube, the upper end of dust suction revoling tube is bearing on bearing block rotationally, and this bearing block is fixed on described bearing block fixed head, standpipe ring flange is fixed in company with bearing block and bearing block fixed head on the top corresponding to bearing block, and the upper end corresponding to dust suction revoling tube, dust suction standpipe is fixed on standpipe ring flange, corresponding with the upper end of dust suction revoling tube, and the dust suction standpipe chamber of this dust suction standpipe communicates with described dust suction rotary sleeve tube chamber, described disc brush rotary drive mechanism and described dust suction revoling tube are in transmission connection.
More of the present invention and in a specific embodiment, described bearing block has a bearing block chamber, and form and have a bearing block mounting flange in the upper end of bearing block, on the top in bearing block chamber, be provided with a upper bearing (metal), on the top corresponding to this upper bearing (metal), be provided with one for the top bearing lock nut spacing to upper bearing (metal), this top bearing lock nut matches with the screw thread being arranged on the chamber wall on top in bearing block chamber, in the bottom in bearing block chamber, be provided with a lower bearing, in correspondence, be that the bottom of this lower bearing is provided with one for the lower bearing locking nut spacing to lower bearing, this lower bearing locking nut matches with the screw thread being arranged on the chamber wall of bottom in bearing block chamber, the described upper end of described dust suction revoling tube is rotatably assorted with described upper bearing (metal) and lower bearing simultaneously, described standpipe ring flange forms a flange, this flange is corresponding with described bearing block mounting flange, and is fixed with described bearing block fixed head after successively through the screw hole on flange and the screw hole on bearing block mounting flange by one group of flange hold-down screw.
In of the present invention and then a specific embodiment, on the outer wall of the lower end of described dust suction revoling tube and around the circumferencial direction of dust suction revoling tube, form and have an adapter sleeve screw detent, described disc brush adapter sleeve is fixed in the position corresponding to adapter sleeve screw detent and dust suction revoling tube by adapter sleeve screw, and in the lower end of disc brush adapter sleeve, form and have an adapter sleeve flange, described disc brush is fixed by disc brush hold-down screw and adapter sleeve flange.
Of the present invention again more and in a specific embodiment, described disc brush rotary drive mechanism comprises motor, gear reduction box, gear reduction block, first, the second drive, and driving-belt, motor coordinates with gear reduction box transmission, and be fixed on gear reduction block together with motor by gear reduction box, and gear reduction block is fixed at bottom and the track base fixed head of the track base fixed head corresponding to described, the first drive is fixed on the gear reduction box output shaft of gear reduction box, the second drive is fixed on the middle part of described dust suction revoling tube, one end of driving-belt is nested with on the first drive, the other end is nested with on the second drive, wherein: when the first described drive and the second drive are belt pulley, described driving-belt is driving belt, when the first described drive and the second drive are sprocket wheel, described driving-belt is driving chain.
In again of the present invention and then a specific embodiment, described a pair of saggar holding structure respectively comprises cylinder holder, cylinder, saggar clamping plate and a pair of lead, cylinder holder and described saggar conveying roller backbar are fixed towards the surface of a upper side, cylinder is fixed on cylinder holder, the cylinder block of saggar clamping plate and cylinder is fixed, a pair of lead is fixed on saggar clamping plate and corresponds respectively to the both sides of cylinder block, and the cylinder body of this pair of lead and cylinder is slidably matched.
One of technique effect of technical scheme provided by the invention, owing to making saggar revolve brush dedusting mechanism by disc brush rotating mechanism, under rotation status, saggar is cleaned, thereby not only can instead of manual clean and be alleviated labor strength, and there is higher cleaning efficiency; Two, because saggar revolves brush dedusting mechanism, can make the residual electronic powder that stiffly sticks to saggar inwall fully remove, thereby there is desirable cleaning effect; Three, because disc brush left and right displacement mechanism, disc brush upper and lower displacement mechanism and disc brush move forward and backward mechanism, can make saggar revolve the compound motion that brush dedusting mechanism is done respectively left and right, upper and lower and front and back, thereby can embody the all-directional sweeping of saggar is not stayed to dead angle; Four, because frame can match with the saggar conveying mechanism of electronic kiln automatic production line, thereby can ensure whole automation effect.
Accompanying drawing explanation
Fig. 1 is embodiments of the invention structure chart.
Fig. 2 is the detailed structure view that the saggar shown in Fig. 1 revolves brush dedusting mechanism.
Fig. 3 is application examples schematic diagram of the present invention.
The specific embodiment
For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, applicant elaborates the mode with embodiment below, but to the description of embodiment, be not all the restriction to the present invention program, any according to the present invention design, done only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
Everyly in the following description relate to left, right, front and rear, upper and lower and so on directionality or claim that the concept of directionality is all shown position when describing, therefore can not be understood as the specific limited to the present invention program.
Ask for an interview Fig. 1, provided a saggar conveying mechanism 1 of the structural system that belongs to electronic kiln automatic production line, this saggar conveying mechanism 1 consists of the saggar conveying roller backbar 11 of a pair of parallel setting and the saggar conveying roller 12 being bearing in rotationally between a pair of saggar conveying roller backbar 11 with interval state, according to professional general knowledge, between adjacent saggar conveying roller 12, by driving chain, by the sprocket wheel 121 being fixed on saggar conveying roller 12, linked, under the work of transmission mechanism, make 12 motions (rotation) of saggar conveying roller.
Above mentioned electronic kiln automatic production line refers to: a pair of saggar conveying roller backbar 11 is connected between the burner hearth entrance and furnace outlet of electronic kiln under use state, be connected with burner hearth entry and exit, at the length direction of a pair of saggar conveying roller backbar 11 by operation requirement or claim station to require to arrange electronic powder solution crushing device, saggar automatic material pouring device, saggar automatic cleaning device of the present invention, the detection of flaw saggar and device for eliminating, saggar automatic Weighing drawing-in device and material containing saggar introducing device etc.Because aforesaid a pair of saggar conveying roller backbar 11 is between the burner hearth entrance and furnace outlet of electric kiln, thereby between the burner hearth entrance of electronic kiln and furnace outlet, form a continuous operation cycle, form the operation cycle of going round and beginning again.More particularly: by saggar 10(Fig. 3, shown) carrying the electronic powder that burns till goes out from furnace outlet is capable, when arriving at the broken station of solution, by this electronic powder solution crushing device, to the electronic powder in saggar 10, implement to separate broken, saggar 10 leaves to be separated broken station and is following saggar conveying roller 12 while arriving at inlet orifice position, by saggar automatic material pouring device, the electronic powder in saggar 10 is poured out saggar 10 180 ° of upsets, and then this automatic material pouring device makes saggar 10 towards 180 ° of the direction revolutions with previously contrary, by the alms bowl mouth of saggar 10 towards upper, saggar 10 continues to advance, when marching to saggar automatic cleaning station, by saggar automatic cleaning device, it is cleaned, when the empty saggar 10 after clean advances to the detection of flaw saggar with part eject station, by flaw saggar, detect with device for eliminating and detect, the flaw saggar detecting is disallowable in saggar conveying roller 12, and intact saggar 10 continues to advance, when arriving saggar automatic Weighing feeding station, by saggar automatic Weighing drawing-in device to the interior feeding of saggar 10, and after shaking up, enter material containing saggar and introduce station, by material containing saggar introducing device, the burner hearth that electronic powder material introducing electronic kiln to be burnt till is housed is burnt till, so circulate and can embody high efficiency, automated production process, form a complete electronic kiln automation production flow line.
Provided a frame 2 of the structural system that belongs to saggar automatic cleaning device of the present invention, this frame 2 is fixing with aforesaid a pair of saggar conveying roller backbar 11 under use state, or followed a side of one of them the saggar conveying roller backbar 11 in a pair of saggar conveying roller backbar 11, the present embodiment is frame 2 to be configured in to a saggar conveying roller backbar place (being shown in detail by Fig. 3) of the rear side in a pair of saggar conveying roller backbar 11.Stability in order to ensure frame 2; in the bottom of frame 2, be provided with frame bearing 21; and in the bottom of this frame bearing 21, be provided with one group of horizontal adjustment screw 211; surrounding on the top of frame 2 sets transparent backplate 22 closures by setting, and by guard shield frame 231, is provided with a transparent shroud 23 at the top of frame 2.
Provided a disc brush left and right displacement mechanism 3, this disc brush left and right position mechanism 3 is arranged on a side on the top of frame 2, and corresponding to the wherein top of a saggar conveying roller backbar 11 in aforesaid a pair of saggar conveying roller backbar 11, corresponding to the top of a saggar conveying roller backbar 11 of the rear side in aforesaid a pair of saggar conveying roller backbar 11; Provided a disc brush upper and lower displacement mechanism 4, this disc brush upper and lower displacement mechanism 4 and aforesaid disc brush left and right displacement mechanism 3 are slidably matched, and can make this disc brush upper and lower displacement mechanism 4 move left and right under the work of disc brush left and right displacement mechanism 3; Provided a guide rail fixed case 5, this guide rail fixed case 5 brushes bottom offset mechanism 4 with above-mentioned disc and is connected, and the top with level corresponding to saggar conveying roller 12 is provided with movably a bearing block fixed head 511 in the guide rail fixed case chamber 51 of this guide rail fixed case 5.Because this guide rail fixed case 5 is connected with disc brush upper and lower displacement mechanism 4, therefore when disc brush left and right displacement mechanism 3 drives disc brush upper and lower displacement mechanism 4 to move left and right, make guide rail fixed case 5 also make the left and right displacement (movement) of following in sb's footsteps, and under the work of disc brush upper and lower displacement mechanism 4, can make this guide rail fixed case 5 do upper and lower displacement campaign; Provided a disc brush and moved forward and backward mechanism 6, this disc brush moves forward and backward mechanism 6 and is arranged on guide rail fixed case 5, and is connected with bearing block fixed head 511.When this disc brush moves forward and backward mechanism's 6 work, by it, drive bearing block fixed head 511 to move forward and backward, because bearing block fixed head 511 is to be slidably matched with the guide rail fixed case chamber 51 of guide rail fixed case 5; Provide a saggar and revolved brush dedusting mechanism 7, this saggar revolves brush dedusting mechanism 7 and is arranged on rotationally on aforesaid bearing block fixed head 511 with longitudinal cantilever position, when bearing block fixed head 511 moves forward and backward under aforesaid disc brush moves forward and backward the drive of mechanism 6, this saggar revolves brush dedusting mechanism 7 and just with bearing block fixed head 511, moves forward and backward; Provided a disc brush rotary drive mechanism 8, this disc brush rotary drive mechanism 8 is fixing in the bottom corresponding to aforementioned guide rail fixed case 5 and aforesaid bearing block fixed head 511, and with bearing block fixed head 511 move forward and backward and mobile, because this disc brush rotary drive mechanism 8 and aforesaid saggar revolve brush dedusting mechanism 7, be in transmission connection, thereby drive saggar to revolve 7 work of brush dedusting mechanism by it; Provided a pair of saggar holding structure 9, this a pair of saggar holding structure 9 is arranged on aforesaid a pair of saggar conveying roller backbar 11 with the state facing each other, that is to say that one of them saggar holding structure in this pair of saggar holding structure 9 is arranged on a wherein saggar conveying roller backbar in a pair of saggar conveying roller backbar 11 towards a upper side surface, and another saggar holding structure in a pair of saggar holding structure 9 is arranged on another root saggar conveying roller backbar in a pair of saggar conveying roller backbar 11 towards a upper side surface.By this pair of saggar holding structure 9, jointly saggar 10(Fig. 3 is shown) seize on both sides by the arms, under the state of being seized on both sides by the arms at saggar 10, by aforesaid saggar, revolved the alms bowl chamber brush of 7 pairs of saggars 10 of brush dedusting mechanism, the residual electronic powder material brush that makes stiffly to adhere on the wall of alms bowl chamber is de-.As can be seen here, aforesaid guide rail fixed case 5 with level corresponding to the region top between a pair of saggar holding structure 9, corresponding to the top of the aforementioned saggar conveying roller 12 in the region of a pair of holding structure 9.
As preferred scheme, any saggar conveying roller backbar in a pair of saggar conveying roller backbar 11 of aforesaid saggar conveying mechanism 1 towards on a side surface be fixed with a saggar position signal acquisition device 111, in the present embodiment, saggar position signal acquisition device 111 has been arranged on a saggar conveying roller backbar of the front side in a pair of saggar conveying roller backbar 11, and has been positioned at the left side of aforesaid saggar holding structure 9.When falling except the empty saggar 10 after electronic powder is under the motion of saggar conveying roller 12 during right-to-left displacement (movement), and when saggar 10 moves to the position corresponding to saggar position signal acquisition device 111, by this saggar position signal acquisition device 111, found out, and by signal feedback to electric control box, by electric control box, send instruction and make a pair of saggar holding structure 9 work, until saggar 10 is clamped, for aforesaid saggar, revolve brush dedusting mechanism 7 to its brush.
And then, for make empty saggar 10 abstemiously right-to-left move, therefore as preferred scheme, also can one acting cylinder fixed base plate 1121 be respectively set the position on the supporting leg 112 of a pair of saggar conveying roller backbar 11 of aforementioned saggar conveying mechanism 1 and below the left side corresponding to saggar holding structure 9 and right side, one saggar blocking mechanism 13 is set on each acting cylinder fixed base plate 1121, as shown in Figure 3, saggar blocking mechanism 13 comprises and stops cylinder holder 131, stop cylinder 132, a pair of guide post 133 and a barrier plate 134, stop that cylinder holder 131 is fixed on the middle part of the length direction of acting cylinder fixed base plate 1121, stopping that cylinder 132 is fixed on stops on cylinder holder 131, and what this stopped cylinder 132 stops that cylinder block 1321 is towards upper, the middle part of barrier plate 134 is fixed with stopping cylinder block 1321, and the two ends of barrier plate 134 and a pair of guide post 133 are fixing, a pair of guide post 133 with stop that the cylinder body of cylinder 132 is slidably matched.When saggar 10 arrives at the region between a pair of saggar holding structure 9 and when the saggar position signal acquisition device 111 of being filled the post of by photoelectric sensor is found out, by electric control box, send instruction and make to stop cylinder 132 work, stop that cylinder block 1321 stretches out outside cylinder body, the original barrier plate 134 in saggar conveying roller 12 belows is protruded upward between two adjacent saggar conveying axis 12, to carrying the channel enclosed of saggar 10, follow-up saggar 10 cannot be advanced between a pair of saggar holding structure 9, only needing saggar revolves brush dedusting mechanism 7 and has completed (the cleaning time is that PLC controls by the programmable controller in electric control box) after the cleaning of saggar 10 stopped to just task again of cylinder 132, make barrier plate 134 descending, the next saggar 10 that empty saggar 10 awaits cleaning just right-to-left walks between a pair of saggar holding structure 9, and the saggar 10 that had just now completed cleaning advances towards next station towards a left side, thereby can avoid saggar 10 to flock together.
Above mentioned disc brush left and right displacement mechanism 3 preferably but not the structure being definitely limited to is as follows: comprise pair of guide rails board mount 31, one screw rod axle bed holder 32, a pair of screw rod axle bed 33, one screw rod 34, one screw rod motor 35, one guide-rail plate 36 and a pair of guide rail 37 that moves left and right, pair of guide rails board mount 31 is with the state that faces each other and preferably with welding manner, be fixed on described frame 2 towards the top of a side of described disc brush upper and lower displacement mechanism 4, preferred scheme also can arrange a protective cover 311 in the top between pair of guide rails bearing support 31, screw rod axle bed holder 32 is corresponding between pair of guide rails board mount 31 and same fix with frame 2, a pair of screw rod axle bed 33 is separately fixed at the two ends of screw rod axle bed holder 32, the two ends of screw rod 34 are bearing on a pair of screw rod axle bed 33 rotationally, at the middle part of this screw rod 34, be equipped with one and move left and right nut 341, at this, move left and right the side that nut 341 brushes bottom offset mechanism 4 towards above-mentioned disc and be fixed with a driving lever 3411, screw rod motor 35 is for having the screw rod motor of rotating function, be fixed on any one the screw rod axle bed in a pair of screw rod axle bed 33, the present embodiment is fixed on a screw rod axle bed 33 of right-hand member, and this screw rod motor 35 is in transmission connection with screw rod 34, one group of guide-rail plate screw of guide-rail plate 36 use 362 is fixed towards a side of disc brush upper and lower displacement mechanism 4 with pair of guide rails board mount 31, and the length direction at this guide-rail plate 36 offers a driving lever slot to make way 361, the a pair of guide rail 37 that moves left and right is fixed on described guide-rail plate 36 towards a side of disc brush upper and lower displacement mechanism 4 with self parallel state, and this is a pair of move left and right in guide rail 37 wherein one move left and right the top that guide rail is positioned at described driving lever slot to make way 361, and a pair of another root moving left and right in guide rail 37 moves left and right the below that guide rail is positioned at driving lever slot to make way 361, aforesaid driving lever 3411 leans out driving lever slot to make way 361, aforesaid disc brush upper and lower displacement mechanism 4 is connected with driving lever 3411 and is slidably matched with the described a pair of guide rail 37 that moves left and right simultaneously.
At the top of aforesaid guide rail fixed case 5 and along the length direction of guide rail fixed case 5, with parallel state, be fixed with a pair of connecting cross beam 52, the rear end of this pair of connecting cross beam 52 brushes bottom offset mechanism 4 by crossbeam hold-down screw 521 and above-mentioned disc and is fixedly connected with, and at the top of guide rail fixed case 5, offer a dust suction standpipe slot to make way 53, this dust suction standpipe slot to make way 53 is corresponding between aforesaid a pair of connecting cross beam 52, in aforesaid guide rail fixed case chamber 51 and in the position of a side of the length direction corresponding to described dust suction standpipe slot to make way 53, be fixed with a bearing block fixing plate sliding block guide rail 54, and be left side and in the position corresponding to bearing block fixing plate sliding block guide rail 54, be fixed with a fixing plate sliding block 5111 in a side of aforesaid bearing block fixed head 511, this fixing plate sliding block 5111 is slidably matched with bearing block fixing plate sliding block guide rail 54, aforesaid disc brush moves forward and backward mechanism 6 top that to be insinuated in guide rail fixed case chamber 51 be right side with the opposite side of bearing block fixed head 511 and is connected, and revolve with saggar the bottom that the aforementioned disc brush rotary drive mechanism 8 that is in transmission connection of brush dedusting mechanism 7 is right side with the opposite side of bearing block fixed head 511, be connected.
Above mentioned disc brush upper and lower displacement mechanism 4 comprises guide rail Connection Block 41, upper and lower displacement acting cylinder 42 and cylinder post connecting plate 43, guide rail Connection Block 41 is towards a side of aforementioned guide-rail plate 36 and using screw being fixed with guide rail slide block 411 corresponding to the aforementioned a pair of location optimization that moves left and right guide rail 37, guide rail slide block 411 with move left and right guide rail 37 and be slidably matched, and in the middle position of guide rail Connection Block 41, offer a driving lever probe hole 412, aforesaid driving lever 3411 probes in this driving lever probe hole 412, upper and lower displacement acting cylinder 42 is fixed back to a side of described guide-rail plate 36 with guide rail Connection Block 41, and the acting cylinder post 421 of this upper and lower displacement acting cylinder 42 towards under, the middle part of cylinder post connecting plate 43 and the end of acting cylinder post 421 are fixed, and the two ends of cylinder post connecting plate 43 are respectively arranged with a guide pillar 431, guide pillar 431 is slidably matched with the cylinder body of upper and lower displacement acting cylinder 42, the rear end of aforesaid a pair of connecting cross beam 52 is fixedly connected with cylinder post connecting plate 43 by aforesaid crossbeam hold-down screw 521.
As shown in the above description, when thering is the clockwise work of screw rod motor 35 do of disc brush left and right displacement mechanism 3 rotating function and that be connected with electric control box electrical control, drive screw rod 34 to turn clockwise, thereby along a pair of, move left and right guide rail 37 displacement to the right by moving left and right nut 341 drives disc brush upper and lower displacement mechanisms 4 guide rail Connection Block 41 by driving lever 3411, because upper and lower displacement acting cylinder 42 is fixing with guide rail Connection Block 41, thereby take upper and lower displacement acting cylinder 42(cylinder by guide rail Connection Block 41) displacement to the right, again because guide rail fixed case 5 is fixing with cylinder post connecting plate 43 by a pair of connecting cross beam 52, also because cylinder post connecting plate 43 is fixedly connected with the acting cylinder post 421 of upper and lower displacement acting cylinder 42, therefore when upper and lower displacement acting cylinder 42 displacement to the right, drive guide rail fixed case 5 displacement to the right, and by guide rail fixed case 5, drive disc brush to move forward and backward mechanism 6 simultaneously, saggar revolves brush dedusting mechanism 7 and disc brush rotary drive mechanism 8 displacement to the right.And when screw rod motor 35 is worked to counter clockwise direction, the direction of displacement of so aforesaid each parts is contrary.
Again, when the acting cylinder post 421 of the upper and lower displacement acting cylinder 42 of disc brush upper and lower displacement mechanism 4 to top offset when bouncing back in cylinder body, guide rail fixed case 5, disc brush move forward and backward mechanism 6, saggar and revolve brush dedusting mechanism 7 and disc brush rotary drive mechanism 8 just to top offset so, and vice versa.
The disc brush of repeatedly mentioning above moves forward and backward mechanism 6 and comprises drive motors 61, drive screw seat 62 and bearing block fixed head drive screw 63, drive motors 61 is for having the drive motors of rotating function, be fixed on aforementioned guide rail fixed case 5 towards a side of disc brush left and right displacement mechanism 3, fix with the rear side of guide rail fixed case 5, drive screw seat 62 is fixed in aforementioned guide rail fixed case chamber 51 by screw bolt seat hold-down screw 621, bearing block fixed head drive screw 63 is bearing on drive screw seat 62 rotationally, and be in transmission connection with drive motors 61, on this bearing block fixed head drive screw 63, be equipped with a fixed head drive nut 631, this fixed head drive nut 631 is connected with the top that the aforementioned opposite side of aforementioned axis bearing fixed head 511 is right side.
When the drive motors 61 being connected with electric control box electrical control is done to work clockwise or counterclockwise, by it, drive bearing block fixed head drive screw 63, make bearing block fixed head drive screw 63 do corresponding rotation, thereby the fixed head drive nut 631 that makes to be provided on bearing block fixed head drive screw 63 is done corresponding motion, because fixed head drive nut 631 is fixedly connected with bearing block fixed head 511, thereby drive bearing block fixed head 511 to do displacement forward or backward (take location status shown in Fig. 1 as example) by fixed head drive nut 631, the robust motion of bearing block fixed head 511 is ensured with being slidably matched of aforesaid bearing block fixed head rail plate 54 by the fixing plate sliding block 5111 on it.
Refer to Fig. 2 and continue in conjunction with Fig. 1, the saggar of repeatedly mentioning above revolves brush dedusting mechanism 7 and comprises disc brush 71, disc brush adapter sleeve 72, dust suction revoling tube 73, bearing block 74, standpipe ring flange 75 and dust suction standpipe 76, disc brush 71 is fixing with disc brush adapter sleeve 72, and the disc brush air suction opening 711 of this disc brush 71 communicates with the dust suction rotary sleeve tube chamber 731 of dust suction revoling tube 73, disc brush adapter sleeve 72 is nested with on the outer wall of dust suction revoling tube 73, and fix with the lower end of dust suction revoling tube 73, the upper end of dust suction revoling tube 73 is bearing on bearing block 74 rotationally, and this bearing block 74 is fixed on aforementioned axis bearing fixed head 511, standpipe ring flange 75 is fixing with bearing block fixed head 511 in company with bearing block 74 on the top corresponding to bearing block 74, and the upper end corresponding to dust suction revoling tube 73, dust suction standpipe 76 is fixed on standpipe ring flange 75, corresponding with the upper end of dust suction revoling tube 73, and the dust suction standpipe chamber 761 of this dust suction standpipe 76 communicates with aforesaid dust suction rotary sleeve tube chamber 731, aforementioned disc brush rotary drive mechanism 8 is in transmission connection with aforementioned dust suction revoling tube 73.
At aforesaid bearing block 74, there is a bearing block chamber 741, and form and have a bearing block mounting flange 742 in the upper end of bearing block 74, on the top in bearing block chamber 741, be provided with a upper bearing (metal) 7411, on the top corresponding to this upper bearing (metal) 7411, be provided with one for the top bearing lock nut 74111 spacing to upper bearing (metal) 7411, this top bearing lock nut 74111 matches with the screw thread (internal thread) being arranged on the chamber wall on top in bearing block chamber 741, in the bottom in bearing block chamber 741, be provided with a lower bearing 7412, in correspondence, be that the bottom of this lower bearing 7412 is provided with one for the lower bearing locking nut 74121 spacing to lower bearing 7412, this lower bearing locking nut 74121 matches with the screw thread being arranged on the chamber wall of bottom in bearing block chamber 741, the upper end of aforementioned dust suction revoling tube 73 is rotatably assorted with described upper bearing (metal) 7411 and lower bearing 7412 simultaneously.
By Fig. 2, be shown in detail, at aforesaid standpipe ring flange 75, form and have a flange 751, this flange 751 is corresponding with aforesaid bearing block mounting flange 742, and is fixed with described bearing block fixed head 511 after successively through the screw hole on flange 751 and the screw hole on bearing block mounting flange 742 by one group of flange hold-down screw 7511.Visible, flange 751 overlaps with bearing block mounting flange 742.Again, on the outer wall of the lower end of aforesaid dust suction revoling tube 73 and around the circumferencial direction of dust suction revoling tube 73, form and have an adapter sleeve screw detent 732, aforesaid disc brush adapter sleeve 72 is fixing in the position corresponding to adapter sleeve screw detent 732 and dust suction revoling tube 73 by adapter sleeve screw 721, and in the lower end of disc brush adapter sleeve 72, form and have an adapter sleeve flange 722, aforesaid disc brush 71 is fixing with adapter sleeve flange 722 by disc brush hold-down screw 712.
Shown in Fig. 1 and Fig. 3, upper end at aforesaid dust suction standpipe 76 is connected with one end of a dust flue 762 by standpipe connector 7621, the other end of this dust flue 762 is connected as dedusting fan with negative pressure dust removing device after the dust flue resigning hole 221 through on aforementioned backplate 22.
Preferably, be arranged with a sealing ring 733 in the upper end of aforesaid dust suction revoling tube 73, sealing circle 733, by aforesaid standpipe ring flange 75 tube banks, is limited sealing ring 733 by this standpipe ring flange 75.
Please emphasis see Fig. 1 and in conjunction with Fig. 2, aforesaid disc brush rotary drive mechanism 8 comprises motor 81, gear reduction box 82, gear reduction block 83(also can claim gear reduction cassette carrier), first, the second drive 84, 85 and driving-belt 86, motor 81 coordinates with gear reduction box 82 transmissions, and be fixed on gear reduction block 83 together with motor 81 by gear reduction box 82, and gear reduction block 83 is that bottom and the bearing block fixed head 511 on right side is fixing by hold-down screw 831 at the aforementioned opposite side of the bearing block fixed head 511 corresponding to described, the first drive 84 is fixed on the gear reduction box output shaft 821 of gear reduction box 82, the second drive 85 is fixed on the middle part of aforesaid dust suction revoling tube 73, one end of driving-belt 86 is nested with on the first drive 84, the other end is nested with on the second drive 85.
When aforesaid the first drive 84 and the second drive 85 are belt pulley, aforesaid driving-belt 86 is driving belt; When aforesaid the first drive 84 and the second drive 85 are sprocket wheel, aforesaid driving-belt 86 is driving chain.In the present embodiment, the first drive 84 and the second drive 85 are all used belt pulley, and correspondingly, driving-belt is used driving belt.Visible, if adopt two sprocket wheels to substitute two belt pulleys, and chain is substituted to driving belt, should be considered as so equivalence and substitute.
As preferred scheme, can be on aforesaid gear reduction block 83 fixing pair of shields fixing feet 832, and in pair of shields fixing feet 832, jointly fix a drive guard shield 8321, by 8321 pairs of aforesaid first, second drives 84,85 of this drive guard shield and driving-belt 86, cover and protect.According to common practise, for fear of 8321 pairs of dust suction revoling tubes of drive guard shield 73, produce and interfere, therefore on drive guard shield 8321 and in the position corresponding to dust suction revoling tube 73, offer dust suction revoling tube resigning hole 83211.
Please still see Fig. 1, above mentioned a pair of saggar holding structure 9 respectively comprises cylinder holder 91, cylinder 92, saggar clamping plate 93 and a pair of lead 94, cylinder holder 91 is fixed towards the surface of a upper side with aforementioned saggar conveying roller backbar 11, cylinder 92 is fixed on cylinder holder 91, saggar clamping plate 93 are fixing with the cylinder block 921 of cylinder 92, a pair of lead 94 is fixed on saggar clamping plate 93 and corresponds respectively to the both sides of cylinder block 921, and this pair of lead 94 is slidably matched with the cylinder body of cylinder 92.
Refer to Fig. 3 and in conjunction with Fig. 1 and Fig. 2, while having saggar to be cleaned 10 to march between a pair of saggar holding structure 9 under the effect of saggar conveying roller 12 and when being collected the degree of signal by saggar position signal acquisition device 111, just by this saggar position signal acquisition device 111 by signal feedback to electric control box, by electric control box, send instruction and make to be controlled by cylinder 92 work of a pair of saggar holding structure 9 of electric control box, cylinder block 921 stretches out outside cylinder body, by cylinder block 921, drive saggar clamping plate 93, by saggar clamping plate 93, the alms bowl wall (outer wall) of saggar 10 is clamped, and now stop cylinder 132 stop the state of cylinder block 1321 in stretching outside cylinder body, barrier plate 134 is from leaning out the upper surface of saggar conveying roller 12 in the neutral gear of adjacent saggar conveying roller 12, to channel enclosed, the temporary transient saggar 10 that awaits cleaning to next that stops is moved to the left (specifically can referring to applicant's description to saggar blocking mechanism 13 in the above).Then upper and lower displacement acting cylinder 42 work of disc brush upper and lower displacement mechanism 4, acting cylinder post 421 stretches downwards, and the cylinder body of displacement acting cylinder 42 stretches outward up and down, until disc brush 71 is entered in the saggar chamber of saggar 10, contacts with the chamber wall in saggar chamber.Meanwhile motor 81 work of disc brush rotary drive mechanism 8, by motor 81 driven gear reduction boxes 82, by gear reduction box 82, slow down and drive the first drive 84 by its gear reduction box output shaft 821, because driving-belt 86 is connected between first, second drive 84,85, thereby drive the second drive 85 by driving-belt, because the second drive 85 is fixed on saggar, revolve on the dust suction revoling tube 73 of brushing dedusting mechanism 7, thereby drive 73 rotations of dust suction revoling tubes by the second drive 85.Again because the upper end of dust suction revoling tube 73 is passed through upper, lower bearing 7411, 7412 are supported on bearing block 74 and rotationally because the dust suction standpipe chamber 761 of dust suction standpipe 76 communicates with dust suction rotary sleeve tube chamber 731, also because disc brush 71 is fixing with disc brush adapter sleeve 72, and disc brush adapter sleeve 72 is fixed with the lower end of dust suction revoling tube 73 and because the disc brush air suction opening 711 of disc brush 71 communicates with dust suction rotary sleeve tube chamber 731, and then because the negative pressure dust removing device being now connected with dust flue 762 is as in running order in dedusting fan, therefore the residual electronic powder material (material dirt) that the chamber wall (comprising diapire) that is aforesaid saggar chamber from the inwall of saggar 10 in 71 pairs of saggars 10 of disc brush are cleaned process with water comes off is successively through disc brush air suction opening 711, dust suction rotary sleeve tube chamber 731 and dust suction standpipe chamber 761 enter negative pressure dust removing device.
In said process, by disc brush, moved forward and backward mechanism 6 drive motors 61 rotating work and by bearing block fixed head 511, make whole saggar revolve the displacement (moving forward and backward) between the front end of the length direction in the saggar chamber of saggar 10 and rear end of brush dedusting mechanism 7, and by the rotating work of the screw rod motor 35 of disc brush left and right displacement mechanism 3 and drive whole saggar to revolve brush dedusting mechanism 7 left and right displacement by disc brush upper and lower displacement mechanism 4, before ensureing that disc brush 71 embodies in to saggar 10 cleanings, after, left, the compound motion moving right, guarantee the cleaning effect to saggar 10, and show through the applicant's experiment, it is only 25-30 second that a saggar 10 is cleaned to the time spending.
After cleaning action completes, upper and lower displacement acting cylinder 42 reverse operations of aforesaid disc brush upper and lower displacement mechanism 4, acting cylinder post 421 is up, makes to carry and exit in disc brush 71 the saggar chamber of saggar 10.Now under the instruction of electric control box, cylinder 92 reverse operations of aforesaid saggar holding structure 9, cylinder block 921 bounces back in cylinder body, makes saggar clamping plate 93 leave saggar 10, in the state shown in Fig. 1.Simultaneously saggar blocking mechanism 13 stop cylinder 132 stop that cylinder block 1321 is descending, to stopping indentation in the cylinder body of cylinder 132, barrier plate 134 comes downwards to below the surface of saggar conveying roller 12, saggar transfer passage is opened, the next one awaits clean saggar 10 and moves towards the direction between a pair of saggar holding structure 9, and previously completed clean saggar 10, enters next station left.So repeatedly.
Claims (10)
1.
the saggar automatic cleaning device that a kind of electronic kiln automatic production line is used, described electronic kiln automatic production line comprises by a pair of parallel saggar conveying roller backbar (11) with interval state and is bearing in rotationally the saggar conveying mechanism (1) that saggar conveying roller (12) between a pair of saggar conveying roller backbar (11) forms, it is characterized in that described saggar automatic cleaning device comprises a frame (2), this frame (2) is fixing with described saggar conveying roller backbar (11) under use state; One disc brush left and right displacement mechanism (3), this disc brush left and right displacement mechanism (3) is arranged on a side on described frame (2) top and corresponding to the wherein top of a saggar conveying roller backbar in described a pair of saggar conveying roller backbar (11); One disc brush upper and lower displacement mechanism (4), this disc brush upper and lower displacement mechanism (4) and described disc brush left and right displacement mechanism (3) are slidably matched; One guide rail fixed case (5), this guide rail fixed case (5) is connected with described disc brush upper and lower displacement mechanism (4), and the top with level corresponding to described saggar conveying roller (12) is provided with movably a bearing block fixed head (511) in the guide rail fixed case chamber (51) of this guide rail fixed case (5); One disc brush moves forward and backward mechanism (6), and this disc brush moves forward and backward mechanism (6) and is arranged on described guide rail fixed case (5) above, and is connected with described bearing block fixed head (511); One saggar revolves brush dedusting mechanism (7), and this saggar revolves brush dedusting mechanism (7) and is arranged on rotationally on described bearing block fixed head (511) with longitudinal cantilever position; One disc brush rotary drive mechanism (8), this disc brush rotary drive mechanism (8) is fixing in the bottom corresponding to described guide rail fixed case (5) and described bearing block fixed head (511), and revolves brush dedusting mechanism (7) with described saggar and be in transmission connection; A pair of saggar holding structure (9), it is upper that this pair of saggar holding structure (9) is arranged on described a pair of saggar conveying roller backbar (11) with the state facing each other, and corresponding to the below of described guide rail fixed case (5).
2.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 1 is used, the upper surface that it is characterized in that any saggar conveying roller backbar in the described a pair of saggar conveying roller backbar (11) of described saggar conveying mechanism (1) is provided with a saggar position signal acquisition device (111), and this saggar position signal acquisition device (111) is positioned at the left side of described saggar holding structure (9).
3.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 1 is used, it is characterized in that described disc brush left and right displacement mechanism (3) comprises pair of guide rails board mount (31), one screw rod axle bed holder (32), a pair of screw rod axle bed (33), one screw rod (34), one screw rod motor (35), one guide-rail plate (36) and a pair of guide rail (37) that moves left and right, pair of guide rails board mount (31) is fixed on described frame (2) towards the top of a side of described disc brush upper and lower displacement mechanism (4) with the state facing each other, screw rod axle bed holder (32) is corresponding between described pair of guide rails board mount (31) and same fix with frame (2), a pair of screw rod axle bed (33) is separately fixed at the two ends of screw rod axle bed holder (32), the two ends of screw rod (34) are bearing on a pair of screw rod axle bed (33) rotationally, at the middle part of this screw rod (34), be equipped with one and move left and right nut (341), at this, move left and right nut (341) and be fixed with a driving lever (3411) towards a side of described disc brush upper and lower displacement mechanism (4), screw rod motor (35) is for having the screw rod motor of rotating function, be fixed on any one the screw rod axle bed in a pair of screw rod axle bed (33), and be in transmission connection with screw rod (34), guide-rail plate (36) is fixed towards a side of disc brush upper and lower displacement mechanism (4) with pair of guide rails board mount (31), and on this guide-rail plate (36), offer a driving lever slot to make way (361), the a pair of guide rail (37) that moves left and right is fixed on described guide-rail plate (36) towards a side of disc brush upper and lower displacement mechanism (4) with self parallel state, and this is a pair of move left and right in guide rail (37) wherein one move left and right the top that guide rail is positioned at described driving lever slot to make way (361), and a pair of another root moving left and right in guide rail (37) moves left and right the below that guide rail is positioned at driving lever slot to make way (361), described driving lever (3411) leans out driving lever slot to make way (361), described disc brush upper and lower displacement mechanism (4) is connected with driving lever (3411) and is slidably matched with the described a pair of guide rail (37) that moves left and right simultaneously, at the top of described guide rail fixed case (5) and along the length direction of guide rail fixed case (5), with parallel state, be fixed with a pair of connecting cross beam (52), this a pair of connecting cross beam (52) is fixedly connected with described disc brush upper and lower displacement mechanism (4), and at the top of guide rail fixed case (5), offer a dust suction standpipe slot to make way (53), this dust suction standpipe slot to make way (53) is corresponding between described a pair of connecting cross beam (52), in described guide rail fixed case chamber (51) and in the position of a side of the length direction corresponding to described dust suction standpipe slot to make way (53), be fixed with a bearing block fixing plate sliding block guide rail (54), and in a side of described bearing block fixed head (511) and be fixed with a fixing plate sliding block (5111) in the position corresponding to bearing block fixing plate sliding block guide rail (54), this fixing plate sliding block (5111) is slidably matched with bearing block fixing plate sliding block guide rail (54), described disc brush moves forward and backward mechanism (6) and is insinuated in guide rail fixed case chamber (51) with the top of the opposite side of bearing block fixed head (511) and is connected, and revolve the described disc brush rotary drive mechanism (8) that is in transmission connection of brush dedusting mechanism (7) with described saggar, be connected with the opposite side bottom of bearing block fixed head (511).
4.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 3 is used, it is characterized in that described disc brush upper and lower displacement mechanism (4) comprises guide rail Connection Block (41), upper and lower displacement acting cylinder (42) and cylinder post connecting plate (43), guide rail Connection Block (41) is towards a side of described guide-rail plate (36) and be fixed with guide rail slide block (411) corresponding to the described a pair of position that moves left and right guide rail (37), guide rail slide block (411) with move left and right guide rail (37) and be slidably matched, and in the middle position of guide rail Connection Block (41), offer a driving lever probe hole (412), described driving lever (3411) probes in this driving lever probe hole (412), upper and lower displacement acting cylinder (42) is fixed back to a side of described guide-rail plate (36) with guide rail Connection Block (41), and the acting cylinder post (421) of this upper and lower displacement acting cylinder (42) towards under, the end of the middle part of cylinder post connecting plate (43) and acting cylinder post (421) is fixed, and the two ends of cylinder post connecting plate (43) are respectively arranged with a guide pillar (431), guide pillar (431) is slidably matched with the cylinder body of upper and lower displacement acting cylinder (42), described a pair of connecting cross beam (52) is fixedly connected with cylinder post connecting plate (43).
5.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 3 is used, it is characterized in that described disc brush moves forward and backward mechanism (6) and comprises drive motors (61), drive screw seat (62) and bearing block fixed head drive screw (63), drive motors (61) is for having the drive motors of rotating function, be fixed on described guide rail fixed case (5) towards a side of disc brush left and right displacement mechanism (3), drive screw seat (62) is fixed in described guide rail fixed case chamber (51), bearing block fixed head drive screw (63) is bearing on drive screw seat (62) rotationally, and be in transmission connection with drive motors (61), on this bearing block fixed head drive screw (63), be equipped with a fixed head drive nut (631), this fixed head drive nut (631) is connected with the top of the described opposite side of described bearing block fixed head (511).
6.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 3 is used, it is characterized in that described saggar revolves brush dedusting mechanism (7) and comprises disc brush (71), disc brush adapter sleeve (72), dust suction revoling tube (73), bearing block (74), standpipe ring flange (75) and dust suction standpipe (76), disc brush (71) is fixing with disc brush adapter sleeve (72), and the disc brush air suction opening (711) of this disc brush (71) communicates with the dust suction rotary sleeve tube chamber (731) of dust suction revoling tube (73), disc brush adapter sleeve (72) is nested with on the outer wall of dust suction revoling tube (73), and fix with the lower end of dust suction revoling tube (73), the upper end of dust suction revoling tube (73) is bearing on bearing block (74) rotationally, and this bearing block (74) is fixed on described bearing block fixed head (511), standpipe ring flange (75) is fixing in company with bearing block (74) and bearing block fixed head (511) on the top corresponding to bearing block (74), and the upper end corresponding to dust suction revoling tube (73), dust suction standpipe (76) is fixed on standpipe ring flange (75), corresponding with the upper end of dust suction revoling tube (73), and the dust suction standpipe chamber (761) of this dust suction standpipe (76) communicates with described dust suction rotary sleeve tube chamber (731), described disc brush rotary drive mechanism (8) is in transmission connection with described dust suction revoling tube (73).
7.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 6 is used, it is characterized in that described bearing block (74) has a bearing block chamber (741), and form and have a bearing block mounting flange (742) in the upper end of bearing block (74), on the top of bearing block chamber (741), be provided with a upper bearing (metal) (7411), on the top corresponding to this upper bearing (metal) (7411), be provided with one for the top bearing lock nut (74111) spacing to upper bearing (metal) (7411), this top bearing lock nut (74111) matches with the screw thread being arranged on the chamber wall on top in bearing block chamber (741), in the bottom of bearing block chamber (741), be provided with a lower bearing (7412), in correspondence, be that the bottom of this lower bearing (7412) is provided with one for the lower bearing locking nut (74121) spacing to lower bearing (7412), this lower bearing locking nut (74121) matches with the screw thread being arranged on the chamber wall of bottom in bearing block chamber (741), the described upper end of described dust suction revoling tube (73) is rotatably assorted with described upper bearing (metal) (7411) and lower bearing (7412) simultaneously, described standpipe ring flange (75) forms a flange (751), this flange (751) is corresponding with described bearing block mounting flange (742), and is fixed with described bearing block fixed head (511) after successively through the screw hole on flange (751) and the screw hole on bearing block mounting flange (742) by one group of flange hold-down screw (7511).
8.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 6 is used, it is characterized in that on the outer wall of the lower end of described dust suction revoling tube (73) and form and have an adapter sleeve screw detent (732) around the circumferencial direction of dust suction revoling tube (73), described disc brush adapter sleeve (72) is fixing in the position corresponding to adapter sleeve screw detent (732) and dust suction revoling tube (73) by adapter sleeve screw (721), and form and have an adapter sleeve flange (722) in the lower end of disc brush adapter sleeve (72), described disc brush (71) is fixing by disc brush hold-down screw (712) and adapter sleeve flange (722).
9.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 6 is used, it is characterized in that described disc brush rotary drive mechanism (8) comprises motor (81), gear reduction box (82), gear reduction block (83), first, the second drive (84, 85) and driving-belt (86), motor (81) coordinates with gear reduction box (82) transmission, and be fixed on gear reduction block (83) together with motor (81) by gear reduction box (82), and gear reduction block (83) is fixing at bottom and the bearing block fixed head (511) of the bearing block fixed head (511) corresponding to described, the first drive (84) is fixed on the gear reduction box output shaft (821) of gear reduction box (82), the second drive (85) is fixed on the middle part of described dust suction revoling tube (73), one end of driving-belt (86) is nested with on the first drive (84), the other end is nested with on the second drive (85), wherein: when described the first drive (84) and the second drive (85) are belt pulley, described driving-belt (86) is driving belt, when described the first drive (84) and the second drive (85) are sprocket wheel, described driving-belt (86) is driving chain.
10.
the saggar automatic cleaning device that electronic kiln automatic production line according to claim 1 is used, it is characterized in that described a pair of saggar holding structure (9) respectively comprises cylinder holder (91), cylinder (92), saggar clamping plate (93) and a pair of lead (94), cylinder holder (91) is fixed towards the surface of a upper side with described saggar conveying roller backbar (11), cylinder (92) is fixed on cylinder holder (91), saggar clamping plate (93) are fixing with the cylinder block (921) of cylinder (92), a pair of lead (94) is fixed on saggar clamping plate (93) above and corresponds respectively to the both sides of cylinder block (921), this a pair of lead (94) is slidably matched with the cylinder body of cylinder (92).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310477917.6A CN103528389B (en) | 2013-10-14 | 2013-10-14 | Sagger automatic sweeping device for electronic kiln automatic production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310477917.6A CN103528389B (en) | 2013-10-14 | 2013-10-14 | Sagger automatic sweeping device for electronic kiln automatic production line |
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| Publication Number | Publication Date |
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| CN103528389A CN103528389A (en) | 2014-01-22 |
| CN103528389B true CN103528389B (en) | 2014-12-03 |
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| CN201310477917.6A Active CN103528389B (en) | 2013-10-14 | 2013-10-14 | Sagger automatic sweeping device for electronic kiln automatic production line |
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| CN107187829B (en) * | 2017-06-17 | 2019-01-08 | 上海陆达包装机械制造有限公司 | Saggar cleaning outside machine |
| CN108043850A (en) * | 2018-01-17 | 2018-05-18 | 广东中鹏热能科技有限公司 | A kind of lithium battery saggar cleaning device and method |
| CN109047226B (en) * | 2018-09-30 | 2023-09-01 | 苏州汇科技术股份有限公司 | Sagger high-efficiency cleaning device |
| CN110744311A (en) * | 2019-09-12 | 2020-02-04 | 李文忠 | Full-automatic intelligent production line of aluminum mould board |
| CN112295641A (en) * | 2020-10-23 | 2021-02-02 | 上海陆达包装机械制造有限公司 | Material breaking equipment |
| CN112556431A (en) * | 2020-11-20 | 2021-03-26 | 咸阳华友新能源窑炉设备有限公司 | Automatic sagger discharging and cleaning device for automatic kiln circulation production system |
| CN116136082B (en) * | 2023-03-03 | 2024-02-13 | 深圳市景创科技电子股份有限公司 | Cleaning device and cleaning robot |
| CN117399393A (en) * | 2023-12-14 | 2024-01-16 | 湖南德景源科技有限公司 | Ash-removing bowl loading machine for ceramic sagger |
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| DE9302202U1 (en) * | 1993-02-16 | 1994-06-16 | Neunkirchen Ziegelwerk | Device for cleaning tunnel kiln cars |
| CA2402028C (en) * | 2002-09-09 | 2004-11-02 | Ipsco Inc. | Apparatus for cleaning a coiler furnace drum |
| CN100565066C (en) * | 2006-03-02 | 2009-12-02 | 贵阳铝镁设计研究院 | Magnesium crucible cleaning machine |
| CN100570261C (en) * | 2006-06-30 | 2009-12-16 | 贵阳铝镁设计研究院 | Automatic positioning method and device between crucible and the crucible cleaning machine revolving drum |
| CN201159603Y (en) * | 2008-01-07 | 2008-12-03 | 宝山钢铁股份有限公司 | Sweeping device for sintering device |
| EP2548662A1 (en) * | 2011-07-22 | 2013-01-23 | Online Cleaning B.V. | Device for and method of cleaning installations online |
| CN103017540B (en) * | 2012-12-19 | 2014-06-18 | 苏州平方实业有限公司 | Automatic crucible dumping and cleaning system for electronic kilns |
| CN203501826U (en) * | 2013-10-14 | 2014-03-26 | 苏州汇科机电设备有限公司 | Sagger automatic cleaning device for electronic kiln automatic production line |
-
2013
- 2013-10-14 CN CN201310477917.6A patent/CN103528389B/en active Active
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| CN103528389A (en) | 2014-01-22 |
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Address after: 215562 Xinzhuang Industrial Development Zone (Yangyuan), Changshu City, Suzhou City, Jiangsu Province Patentee after: Suzhou Huike Technology Co.,Ltd. Address before: 215562 Xinzhuang Industrial Development Zone (Yangyuan), Changshu City, Suzhou City, Jiangsu Province Patentee before: SUZHOU HUIKE EQUIPMENT Co.,Ltd. |