The utility model content
For above-mentioned defective, the purpose of this utility model is to provide a kind of mouth of a river shearing equipment, can reduce costs, and improves shear efficiency and quality.
To achieve these goals, the utility model provides a kind of mouth of a river shearing equipment, comprises main body cabinet and main stand, and described main stand has upper brace and lower platform,
Described main stand lower platform is provided with:
Line slideway and horizontal propulsion cylinder are equipped with the plastic cement products positioner on described line slideway, described horizontal propulsion cylinder is used for promoting described plastic cement products positioner;
Described main stand upper brace is provided with:
The master cuts cylinder and cuts with described master the upper tool post that cylinder is connected, and described upper tool post is provided with at least two correcting axles that are used for shearing the location;
Guide pillar for the guiding that moves up and down for described upper tool post;
Described main stand is provided be used to regulating the set screw that between described main body cabinet and main stand, the front position changes, described plastic cement products positioner is provided with at least one plastic cement products jig, described jig is provided with the auxiliary lower cutter of shearing, the below of described upper tool post, at least be provided with a cutter group locating template, be equipped with on described cutter group locating template and shear the upper slitter group.
According to the mouth of a river of the present utility model shearing equipment, described plastic cement products positioner comprises a horizontal shifting platform, and described horizontal shifting platform is provided with:
At least two the first guide pin bushings;
At least one propulsion cylinder contiguous block; And
Described plastic cement products jig, described plastic cement products jig are equipped with the auxiliary lower cutter of shearing, and described plastic cement products positioner is installed on the slide block of described line slideway, and is connected with horizontal propulsion cylinder by described propulsion cylinder contiguous block.
According to the mouth of a river of the present utility model shearing equipment, described upper tool post has a main frame body, and described main frame body is provided with four the second guide pin bushings, cutter group locating template and correcting axle; Be equipped with on described cutter group locating template and shear the upper slitter group, described the second guide pin bushing is assemblied on the main stand guide pillar, after described upper tool post is installed to main stand, is connected by cutting cylinder with described master, moves up and down along described guide pillar leading under the promotion of cutting cylinder.
According to the mouth of a river of the present utility model shearing equipment, described shearing upper slitter group comprises cold cut shearing upper slitter group and earnestly shears the upper slitter group, described cold cut is sheared and is transferred screw after the upper slitter group comprises at least one first cutter group seat, the first slip cutter holder, the first slip cutter holder adjustable plate, the first shear-blade, the first pre-pressing slide block, the first sliding guide groove, the first Compress Spring, the first lock cutter screw, the first slip cutter holder front accent screw and the first slip cutter holder, wherein:
Described the first cutter group seat and slip cutter holder adjustable plate connect into an integral body by screw, described shear-blade, pre-pressing slide block, sliding guide groove and Compress Spring are fixed to by described lock cutter screw and form the complex group cutter on described slip cutter holder, and described complex group cutter is connected and fixed with slip cutter holder adjustable plate by the first cutter group seat guiding again.
According to the mouth of a river of the present utility model shearing equipment, described fervent shearing upper slitter group is transferred screw after comprising at least one second cutter group seat, the second slip cutter holder, the second slip cutter holder adjustable plate, the second shear-blade, heat-generating pipe locating piece, heat-generating pipe, the second pre-pressing slide block, the second sliding guide groove, the second Compress Spring, the second lock cutter screw, the second slip cutter holder front accent screw and the second slip cutter holder.
According to the mouth of a river of the present utility model shearing equipment, on the lower platform of described main stand, all around each face is provided with at least two described set screw.
According to the mouth of a river of the present utility model shearing equipment, the inboard of described plastic cement products positioner is that half location arranges, and the outside is the setting of opening wide or can move separation.
According to the mouth of a river of the present utility model shearing equipment, described the first and second shear-blades are " V " the shape edge of a knife, and have on the described shearing edge of a knife and the face of shearing auxiliary cutter engagement.
According to the mouth of a river of the present utility model shearing equipment, described shearing equipment also comprises for the separatory funnel that shear product is separated.
According to the mouth of a river of the present utility model shearing equipment, described shearing equipment also comprises the auxiliary lower cutter group of shearing, and the cutter field of conjugate action on the blade under described auxiliary shearing on the cutter group and described shearing upper slitter group has default gradient.
Implement the mouth of a river of the present utility model shearing equipment, has following beneficial effect: in the production process of using this equipment, the plastic cement products automatic shearing, the automatic bagging counting, after reaching setting quantity, injection machine is automatically brought to holding state, do not need to be equipped with again fixing operating personnel by injection machine, greatly reduce production costs; The plastic cement products of shearing out is smooth attractive in appearance, and high conformity, and automatic accurate errorless minute die cavity put count accurately, avoids die cavity distribution entanglement or miscount under artificial fatigue state; Raising company automaticity reduces energy resource consumption, and the more clean and tidy environmental protection in workshop improves company's overall image.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
as shown in Figure 1, the utility model provides-kind of mouth of a river shearing equipment, has the main body cabinet, this equipment also comprises a main stand 101 (Fig. 2 shows overall structure), be provided with moving slider 104 and horizontal propulsion cylinder 103 above main stand 101 lower platform, plastic cement products positioner 102 (Fig. 3 shows overall structure) is installed on line slideway 104, a master is installed on main stand 101 upper braces to be cut cylinder 105 and cuts with the master upper tool post 106 (Fig. 4 shows overall structure) that cylinder is connected, the guide pillar 107 that supplies upper tool post 106 to move up and down and lead, at least 2 correcting axles 108 that are used for shearing the location are installed on upper tool post 106.On described main stand 101, be provided with to regulate between main body cabinet and main stand 101 all around change in location and the counterrotating screw of level, each direction all around, at least be provided with 2 (Fig. 2 illustrates), this equipment is after the other preliminary installation of injection machine is located, when plastic cement products that manipulator is got is put the plastic cement products locating rack generation skew of this equipment, put on the plastic cement products positioner of this equipment accurately location by regulating the set screw of this equipment body frame 101, can allow the plastic cement products that to shear; Have a plastic cement products jig on described plastic cement products positioner 102 at least, jig is provided with the auxiliary lower cutter of shearing; The below of described upper tool post has a cutter group locating template at least, according to the clipped position requirement, is equipped with and shears upper slitter group (Fig. 5, Fig. 6 shows) on template.
Main stand shown in Figure 2 again, on 101 times side regulating plates 201 of main stand, comprise and be used at least regulating between main body cabinet and this main stand 101 set screw 202 that all around direction change in location and horizontal relative rotation angle change, all around each direction, be provided with 2 such set screw 202 at least; Described main stand 101 lower platform be provided with to install plastic cement products positioner 102 two line slideways 203 at least one be used for promoting the horizontal propulsion cylinder 204 of plastic cement products positioner 102; Being equipped with one on main stand 101 upper braces is used for promoting the move up and down master of use of upper tool post 106 and cuts cylinder 206; Between main stand 101 upper braces and lower platform, be equipped with 4 for the move up and down guide pillar 205 of correcting of upper tool post 106 (Fig. 4 shows).
The plastic cement products positioner of this equipment shown in Figure 3, it comprises-individual general horizontal shifting platform 301, at least 2 guide pin bushings 302 are housed on horizontal shifting platform, at least one propulsion cylinder contiguous block 306 and a plastic cement products jig 303, the plastic cement products jig is equipped with the auxiliary lower cutter 305 of shearing on 303 relevant positions.Plastic cement products positioner 102 is arranged on line slideway 203 slide block of (Fig. 2 shows), and be connected with horizontal propulsion cylinder 204 by contiguous block 306, under the promotion of horizontal propulsion cylinder 204, to seesaw along line slideway 203, described plastic cement products jig 303, the plastic cement products 304 of required shearing is generally half location, inboard by this product, its outside be open wide or cylinder drive mobile the separation, after the plastic cement products shearing was completed, half unsettled plastic cement products no longer need be set up manipulator and just can realize automatic separation.
Referring to Fig. 4, upper tool post 106 comprises main frame body 401 again, and on main frame body, 401 have 4 guide pin bushings 402, cutter group locating template 403 and correcting axle 404, is equipped with on cutter group locating template 403 to shear upper slitter group 405 (Fig. 5, Fig. 6 shows).After guide pin bushing 402 is assemblied in and is fixed on the guide pillar 205 of main stand 101, after upper tool post 106 is installed on main stand 101, be connected by cutting cylinder 206 with the master, cut under the promotion of cylinder 206 main, to move up and down along guide pillar 205, and shear the cold cut in 405 minutes of upper slitter group and shear the upper slitter group and earnestly shear the upper slitter group.
as shown in Figure 5, the upper slitter group is sheared in the cold cut of this equipment, comprises at least one cutter group seat 501, slip cutter holder 502, slip cutter holder adjustable plate 503, shear-blade 504, pre-pressing slide block 506, sliding guide groove 505, Compress Spring 507, lock cutter screw 508, transfer screw 510 after transferring screw 509 and slip cutter holder before the slip cutter holder, in this shearing upper slitter group, cutter group seat 501 and slip cutter holder adjustable plate 503 connect into an integral body, shear-blade 504 by screw, pre-pressing slide block 506, sliding guide groove 505, Compress Spring 507 is fixed to complex group cutter on slip cutter holder 502 by lock cutter screw 508, and this complex group cutter is again by the screw 509 that advances, retreat set screw 510 and be connected into holistic shearing upper slitter group with slip cutter holder adjustable plate 503, by unclamping the lock cutter screw 508 of upper slitter group, the shear-blade 504 in this cold cut upper slitter group, pre-pressing slide block 506, sliding guide groove 505 and Compress Spring 507 all can unload or lock the cutter screw by locking and install, and make whereby shear-blade 504, pre-pressing slide block 506, the replacing of sliding guide groove 505 and Compress Spring 507, maintenance and safeguard conveniently also can be adjusted the setting height(from bottom) of slip blade 504, by the screw 509 and retreat the adjusting of screw 510, the shear-blade 504 of upper slitter group of advancing in the upper slitter group, pre-pressing slide block 506, sliding guide groove 505 and Compress Spring 507 can move forward and backward in cutter group seat in company with slip cutter holder 502, shear and the precompressed position just can the front and back adjustment, thereby conveniently are transferred to optimal shear effect.
As shown in Figure 6, the fervent shearing upper slitter group of this equipment comprises and transfers screw 610 after transferring screw 609 and slip cutter holder before at least one cutter group seat 601, slip cutter holder 602, slip cutter holder adjustable plate 603, shear-blade 604, heat-generating pipe locating piece 611, heat-generating pipe 612, pre-pressing slide block 606, sliding guide groove 605, Compress Spring 607, lock cutter screw 608, slip cutter holder.Fervent shearing upper slitter group in this enforcement all can unload by lock cutter screw 608, shear-blade 604, heat-generating pipe locating piece 611, heat-generating pipe 612 pre-pressing slide blocks 606, sliding guide groove 605, the Compress Spring 607 that unclamps the upper slitter group.Make whereby replacing, maintenance and the maintenance of shear-blade 604, heat-generating pipe locating piece 611, heat-generating pipe 612, pre-pressing slide block 606, sliding guide groove 605, Compress Spring 607 very convenient, also can adjust the setting height(from bottom) of shear-blade 604 by sliding.In addition, by the screw 609 and retreat the adjusting of screw 610 of advancing in the upper slitter group, the shear-blade 604 of upper slitter group, heat-generating pipe locating piece 611, heat-generating pipe 612, pre-pressing slide block 606, sliding guide groove 605 and Compress Spring 607 just move forward and backward in company with slip cutter holder 602, shear and the precompressed position just can the front and back adjustment, conveniently be transferred to whereby optimal shear effect.
as shown in Figure 7, this figure is that the structure chart that the upper slitter group is sheared plastic cement products is sheared in cold cut, when plastic cement products 711 is put after the plastic cement products jig 303 of this equipment, the mouth of a river clipped position of plastic cement products 711 will be alignd with cutter 712 edges of a knife under the auxiliary shearing of this equipment, when this shearing upper slitter group moves downward, at first pre-pressing slide block 706 produces slight precompressed with plastic cement products 711 Surface Contacts, in continuing descending process, then the cutter lead-in chamfered contacts the correcting effect that produces with plastic cement products, the plastic cement products position by correcting after, along with the distance that descends increases, the pressure of 706 pairs of plastic cement products 711 of pre-pressing slide block is also increasing, " V " edge of a knife of cutter begins the mouth of a river of plastic cement products is sheared, along with the continuation of upper tool post is descending, shear and just be done, plastic cement products and the mouth of a river are just separated.
Better, as shown in Figure 8, the shearing cutter of this equipment all is designed to " V " shape edge of a knife 801, and the one side shearing the edge of a knife 803 is designed with lead-in chamfered 802.
again referring to Fig. 9, this equipment has a plastic cement products separator, it preferably adopts separatory funnel, distribute according to the die cavity of plastic cement products, can make as shown in the figure separatory funnel with sheet metal component, inclined-plane guiding by separatory funnel, the plastic cement products of different die cavitys can be slipped into collecting bags different in cabinet or collecting vessel, as protecting surface of plastic product, can tiltedly export in the funnel guiding and set up sermon or other buffer channel, mainframe box that also can be below this funnel is inner, set up a conveying arrangement, pass through conveyer belt, every beer plastic cement products separately can be transported out.
the utility model mouth of a river shearing equipment was put the plastic cement products positioner 102 (Fig. 1 shows) of this equipment when upper with plastic cement products when manipulator, this equipment is received the shearing instruction that injection machine sends, PLC sends level and advances order, horizontal propulsion cylinder 103 (Fig. 1 shows) drives 102 (Fig. 1 shows) the below motion along line slideway 203 (Fig. 2 shows) to upper tool post 106 (Fig. 1 shows) of plastic cement products positioner, control through buffer unit (not shown) and adjustable limiting piece (not shown), plastic cement products positioner 102 is tentatively in location, upper tool post 106 (Fig. 1 shows) below, PLC then sends cut command, main cylinder 105 (Fig. 1 shows) the drive upper tool post 106 (Fig. 1 shows) of cutting moves downward along guide pillar 107 (Fig. 1 shows), in the descending process of upper tool post 106 (Fig. 1 shows), correcting axle 108 (Fig. 1 shows) on upper tool post 106 (Fig. 1 shows) (correcting axle 404 shown in Figure 4) at first inserts and is fixed in the guide pin bushing 302 (Fig. 3 shows) of horizontal shifting platform 301 (Fig. 3 shows), like this, shearing upper slitter group 405 (Fig. 4 shows) cutter 704 (Fig. 7 shows) on upper tool post is sheared the edge of a knife, the mouth of a river shear surface of plastic cement products 711 (Fig. 7 shows), under auxiliary the shearing, the edge of a knife 712 (Fig. 7 shows) is on same vertical plane, produce off normal as plastic cement products 711, cutter 704 is in the decline process, its lead-in chamfered 802 (Fig. 8 shows) will be revised plastic cement products 711, along with the continuation of upper tool post 106 is descending, pre-pressing slide block 706 (Fig. 7 shows) in shearing upper slitter group 405 is under pre-compressed spring 707 effect of (Fig. 7 shows), at first plastic cement products 711 being carried out precompressed locates, subsequently, 704 pairs of cutters have the plastic cement products 711 of position skew to carry out the clipped position correction, then 801 (Fig. 8 shows) of " V " shape edge of a knife of cutter 704 shear the mouth of a river of plastic cement products 711, after shearing is completed, PLC sends the plastic cement products separation order, the main cylinder 105 of cutting drives upper tool posts 106 horizontal reset on the guide pillar 107, shear pre-pressing slide block 706 in 405 groups of upper slitters also along with unclamping, plastic cement products 711 and its regrinding-material, free-falling under action of gravitation drops in the different separating opening in separatory funnel (Fig. 9 shows) its below, different separating openings, plastic cement products and the regrinding-material of the different die cavitys of guiding fall into different charging bag or charging ladles in cabinet, main cut cylinder 105 and reset after, PLC sends to reset and treats the material order, plastic cement products positioner 102 moves backward along line slideway 203 under the effect of horizontal propulsion cylinder 103, reverts to the waiting position that resets, after the plastic cement products positioner resetted, PLC sent manipulator of injection machine and waits for the feeding instruction, after injection machine is received this instruction, then carried out the circulation shear processing of next beer plastic cement products, after the completed processing quantity of plastic cement products reached the target of setting, PLC sent alarm life, and sent standby command to injection machine simultaneously, and this equipment rear alarm that receives orders is transformed into holding state immediately after injection machine receives orders.
Need to illustrate, the mouth of a river of the present utility model shearing equipment namely can consist of full automatic mouth of a river shearing equipment by above-mentioned PLC automatic program control, the utility model can also be applied as manual mouth of a river shearing equipment, realize mouth of a river shearing by manual control, only corresponding manual control button switch need to be set and get final product.
Implement the mouth of a river of the present utility model shearing equipment, has following beneficial effect: in the production process of using this equipment, the plastic cement products automatic shearing, the automatic bagging counting, after reaching setting quantity, injection machine is automatically brought to holding state, do not need to be equipped with again fixing operating personnel by injection machine, greatly reduce production costs; The plastic cement products of shearing out is smooth attractive in appearance, and high conformity, and automatic accurate errorless minute die cavity put count accurately, avoids die cavity distribution entanglement or miscount under artificial fatigue state; Raising company automaticity reduces energy resource consumption, and the more clean and tidy environmental protection in workshop improves company's overall image.
Certainly; the utility model also can have other various embodiments; in the situation that do not deviate from the utility model spirit and essence thereof; those of ordinary skill in the art work as can make various corresponding changes and distortion according to the utility model, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the utility model.