CN203013777U - Crystalline silicon solar battery automatic sheet insertion device - Google Patents
Crystalline silicon solar battery automatic sheet insertion device Download PDFInfo
- Publication number
- CN203013777U CN203013777U CN2012206585602U CN201220658560U CN203013777U CN 203013777 U CN203013777 U CN 203013777U CN 2012206585602 U CN2012206585602 U CN 2012206585602U CN 201220658560 U CN201220658560 U CN 201220658560U CN 203013777 U CN203013777 U CN 203013777U
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- China
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- transmission mechanism
- belt transmission
- decorated basket
- gaily decorated
- silicon solar
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses a crystalline silicon solar battery automatic sheet insertion device. The crystalline silicon solar battery automatic sheet insertion device comprises a basket lifting/descending mechanism and a belt transmission mechanism; one side of the basket lifting/descending mechanism is provided with the belt transmission mechanism; the belt transmission mechanism comprises an insertion basket belt transmission mechanism and a battery sheet belt transmission mechanism; the battery sheet belt transmission mechanism is provided with a plurality of sheet placement platforms; and one end of the insertion basket belt transmission mechanism is connected with the battery sheet belt transmission mechanism, and the other end of the insertion basket belt transmission mechanism can extend into the basket lifting/descending mechanism and retract from the basket lifting/descending mechanism. According to the crystalline silicon solar battery automatic sheet insertion device of the utility model, manual battery sheet feeding and blanking processes are omitted; and automation of sheet insertion is realized; and damage to battery sheets can be effectively prevented; and the integrity of batteries can be ensured. The crystalline silicon solar battery automatic sheet insertion device of the utility model can accurately sense the battery sheets, such that whether battery sheets exist at each layer of baskets or not can be confirmed; and accurate counting can be realized, such that automation process is more accurate and is of high efficiency.
Description
Technical field
The utility model relates to a kind of solar cell, is specifically related to the automatic inserting piece device of a kind of crystal silicon solar batteries.
Background technology
When cell piece material loading and blanking, the material loading employee takes out cell piece and inserts graphite boat from the gaily decorated basket, and this process easily causes the hidden limit sheet that splits and collapse because the employee's operation technique requirement of being rivals in a contest of gaily decorated basket horizontal pendulum is higher, and production capacity is affected simultaneously; Blanking is divided into two parts and carries out, at first need employee's cell piece that plated film is complete to be discharged into magazine from graphite boat and (deposit specially the box of cell piece, every stack is deposited), in magazine cell piece manual the insert gaily decorated basket flow to silkscreen process thereafter, increased the carrier magazine in this process, because the cell piece stack is deposited, easily cause coated surface to scratch, cause cell piece outward appearance degradation.In cell piece is inserted gaily decorated basket process, can be because the reason such as hand perspiration cause the generation of the poor efficiency sheets such as fingerprint sheet although the employee wears gloves, this operation is completed by manual fully simultaneously, not only inefficiency but also employee's qualification is had relatively high expectations.
The utility model content
The utility model purpose: the purpose of this utility model is for the labor strength of Manual feeding and blanking cell piece large, easily cause fragment, scratch the problem of plated film, a kind of automatic inserting piece device of crystal silicon solar batteries that can automatically complete cell piece inserted sheet and unloading piece is provided.
Technical scheme: the automatic inserting piece device of a kind of crystal silicon solar batteries described in the utility model, comprise gaily decorated basket elevating mechanism and belt transmission mechanism, one side of described gaily decorated basket elevating mechanism is belt transmission mechanism, belt transmission mechanism comprises insertion gaily decorated basket belt transmission mechanism and cell piece belt transmission mechanism, several film releasing platforms are set on described cell piece belt transmission mechanism, an end that inserts gaily decorated basket belt transmission mechanism connects described cell piece belt transmission mechanism, and the other end can stretch out and enter described gaily decorated basket elevating mechanism and retraction.
Further, described gaily decorated basket elevating mechanism comprises platform, ball-screw and servomotor, and the gaily decorated basket is placed on described platform, and platform is by driven by servomotor lifting on ball-screw, in order to realize the location of gaily decorated basket upper-lower position.
For fixing gaily decorated basket position, the upper and lower of described gaily decorated basket elevating mechanism respectively arranges a positioning cylinder, and when the gaily decorated basket was placed on platform, the positioning cylinder action positioned; After material loading and discharging are completed, positioning cylinder automatically resets, in order to take out the gaily decorated basket.
Further, described insertion gaily decorated basket belt transmission mechanism is the telescopic belt conveyer, a built-in bend pulley, described bend pulley moves around and realizes stretching out and retracting of described insertion gaily decorated basket belt transmission mechanism one end, stretch out and when retracting the total length of belt remain unchanged, therefore do not need to install additional in addition belt stretcher.
Preferably, the position that described insertion gaily decorated basket belt transmission mechanism stretches out arranges the ultrasonic sensing device, and described ultrasonic sensing device accurately induced cell sheet and distance of reaction is stable, and whether every one deck of the gaily decorated basket for confirmation has cell piece, realizes accurate metering.
Preferably, both sides at described insertion gaily decorated basket belt transmission mechanism are provided with the cell piece aligning gear, accurate in order to guarantee the position that cell piece enters before the gaily decorated basket, in order to insert smoothly the gaily decorated basket, particularly, described cell piece aligning gear is cylinder, in the both sides of described insertion gaily decorated basket belt transmission mechanism, a cylinder is set respectively.
Further, described belt transmission mechanism is driven by stepping motor, in order to control the displacement of cell piece.
Further, the automatic inserting piece device of crystal silicon solar batteries also connects man machine operation interface, and described man machine operation interface is connected with electric control system, by setting running parameter at man machine operation interface, and control appliance work, and facilitate the equipment personnel to debug maintenance.
Beneficial effect: 1, the utility model is simple in structure, saves the manual operation that cell piece is carried out material loading and blanking, has realized the automation of inserted sheet, effectively prevents the damage to cell piece simultaneously, has guaranteed the integrality of battery; 2, the accurate induced cell sheet of ultrasonic sensing device described in the utility model, whether every one deck of the gaily decorated basket for confirmation has cell piece, realizes accurate metering, makes automation process more accurate, and efficient is high.
Description of drawings
Fig. 1 is the structural representation of utility model integral body;
The structural representation of Fig. 2 when being stretched out by the described insertion gaily decorated basket of utility model belt transmission mechanism;
Fig. 3 is the structural representation when being retracted by the described insertion gaily decorated basket of utility model belt transmission mechanism.
Embodiment
The below is elaborated to technical solutions of the utility model, but protection range of the present utility model is not limited to described embodiment.
Embodiment:The automatic inserting piece device of a kind of crystal silicon solar batteries of the utility model, as shown in Figure 1, comprise gaily decorated basket elevating mechanism 1 and belt transmission mechanism, one side of gaily decorated basket elevating mechanism 1 is belt transmission mechanism, belt transmission mechanism comprises insertion gaily decorated basket belt transmission mechanism 8 and cell piece belt transmission mechanism 7, three film releasing platforms 5 are set on cell piece belt transmission mechanism 7, six positions of corresponding graphite boat, an end that inserts gaily decorated basket belt transmission mechanism 8 connects described cell piece belt transmission mechanism 7, and the other end can stretch out and enters described gaily decorated basket elevating mechanism 1 and retract.
Gaily decorated basket elevating mechanism 1 comprises platform, ball-screw and servomotor, and the gaily decorated basket is placed on platform, and platform is by driven by servomotor lifting on ball-screw, in order to realize the location of gaily decorated basket upper-lower position; The above and below of described gaily decorated basket elevating mechanism 1 arranges respectively a positioning cylinder 2, so that fixing gaily decorated basket position.When the gaily decorated basket was placed on platform, positioning cylinder 2 actions positioned; After material loading and discharging are completed, positioning cylinder 2 automatically resets, in order to take out the gaily decorated basket.
As shown in Fig. 2,3, described insertion gaily decorated basket belt transmission mechanism 8 is the telescopic belt conveyer, a built-in bend pulley 9, bend pulley 9 moves around and realizes stretching out and retracting of described insertion gaily decorated basket belt transmission mechanism 8 one ends, stretch out and when retracting the total length of belt remain unchanged, therefore do not need to install additional in addition belt stretcher.After the gaily decorated basket put in place in described gaily decorated basket elevating mechanism 1, an end that inserts gaily decorated basket belt transmission mechanism 8 stretched out, and stretched into gaily decorated basket wait and began to insert cell piece.
The position that described insertion gaily decorated basket belt transmission mechanism 8 stretches out arranges the ultrasonic sensing device, and described ultrasonic sensing device accurately induced cell sheet and distance of reaction is stable, and whether every one deck of the gaily decorated basket for confirmation has cell piece, realizes accurate metering.
Both sides at described insertion gaily decorated basket belt transmission mechanism 8 are provided with cell piece aligning gear 3, accurate in order to guarantee the position that cell piece enters before the gaily decorated basket, in order to insert smoothly the gaily decorated basket, particularly, described cell piece aligning gear 3 is cylinder, in the both sides of described insertion gaily decorated basket belt transmission mechanism 8, a cylinder is set respectively.
Described belt transmission mechanism is driven by stepping motor 4, in order to control the displacement of cell piece.
The automatic inserting piece device of crystal silicon solar batteries also connects man machine operation interface 6, and described man machine operation interface 6 is connected with electric control system, by setting running parameters at man machine operation interface 6, and the orderly action of control appliance, and facilitate the equipment personnel to debug maintenance.
The process of charging is: during the beginning inserted sheet, at the film releasing platform 5 material items of selecting on man machine operation interface 6 on cell piece belt transmission mechanism 7, after the cell piece of sensing on film releasing platform 5, the belt of cell piece belt transmission mechanism 7 moves forward certain distance under the drive of stepping motor 4, an end that inserts gaily decorated basket belt transmission mechanism 8 stretches out and enters gaily decorated basket elevating mechanism 1, before cell piece moves to the position of the gaily decorated basket, cylinder is started working, and the position assurance cell piece of proofreading and correct cell piece inserts the gaily decorated basket smoothly; After inserted sheet is completed, insert gaily decorated basket belt transmission mechanism 8 and retract, the positioning cylinder 2 of gaily decorated basket elevating mechanism 1 upper and lower resets, and waits the gaily decorated basket to be removed to complete action next time.
the process of discharging is: during the beginning discharging, select on man machine operation interface 6 on cell piece belt transmission mechanism 7 will placing battery plate film releasing platform 5 material items, the gaily decorated basket is placed on the platform of gaily decorated basket elevating mechanism 1, positioning cylinder 2 positions, gaily decorated basket elevating mechanism 1 drives the gaily decorated basket and rises to correct position, the end of rear insertion gaily decorated basket belt transmission mechanism 8 of putting in place stretches out and enters gaily decorated basket elevating mechanism 1, cell piece in the gaily decorated basket transmits out, the belt of cell piece belt transmission mechanism 7 moves forward certain distance under the drive of stepping motor 4, when cell piece is transferred to the film releasing platform 5 material item of appointment, sense cell piece, belt transmission mechanism quits work, cell piece is taken in wait away, after cell piece is taken away, carry out discharge process next time, until the cell piece in the gaily decorated basket is all unsnatched, after completing, insert an end of gaily decorated basket belt transmission mechanism 8 and retract, the positioning cylinder 2 of gaily decorated basket elevating mechanism 1 upper and lower resets, and waits the gaily decorated basket to be removed to complete action next time.
As mentioned above, although represented and explained the utility model with reference to specific preferred embodiment, it shall not be construed as the restriction to the utility model self.Under the spirit and scope prerequisite of the present utility model that does not break away from the claims definition, can make in the form and details various variations to it.
Claims (9)
1. automatic inserting piece device of crystal silicon solar batteries, comprise gaily decorated basket elevating mechanism (1) and belt transmission mechanism, it is characterized in that: a side of described gaily decorated basket elevating mechanism (1) is belt transmission mechanism, described belt transmission mechanism comprises insertion gaily decorated basket belt transmission mechanism (8) and cell piece belt transmission mechanism (7), several film releasing platforms (5) are set on described cell piece belt transmission mechanism (7), an end that inserts gaily decorated basket belt transmission mechanism (8) connects described cell piece belt transmission mechanism (7), the other end can stretch out and enters described gaily decorated basket elevating mechanism (1) and retract.
2. the automatic inserting piece device of crystal silicon solar batteries according to claim 1, it is characterized in that: described gaily decorated basket elevating mechanism (1) comprises platform, ball-screw and servomotor, described platform is by driven by servomotor lifting on ball-screw.
3. the automatic inserting piece device of crystal silicon solar batteries according to claim 1 and 2, it is characterized in that: the upper and lower of described gaily decorated basket elevating mechanism (1) respectively arranges a positioning cylinder (2).
4. the automatic inserting piece device of crystal silicon solar batteries according to claim 1, it is characterized in that: described insertion gaily decorated basket belt transmission mechanism (8) is the telescopic belt conveyer, a built-in bend pulley (9), described bend pulley (9) move around and realize stretching out and retracting of described insertion gaily decorated basket belt transmission mechanism (8) one ends.
5. the automatic inserting piece device of crystal silicon solar batteries according to claim 1, it is characterized in that: the position that described insertion gaily decorated basket belt transmission mechanism (8) stretches out arranges the ultrasonic sensing device.
6. the automatic inserting piece device of described crystal silicon solar batteries according to claim 1, is characterized in that: be provided with cell piece aligning gear (3) in the both sides of described insertion gaily decorated basket belt transmission mechanism (8).
7. the automatic inserting piece device of crystal silicon solar batteries according to claim 6, it is characterized in that: described cell piece aligning gear (3) is cylinder, in the both sides of described insertion gaily decorated basket belt transmission mechanism (8), a cylinder is set respectively.
8. the automatic inserting piece device of crystal silicon solar batteries according to claim 1, it is characterized in that: described belt transmission mechanism is driven by stepping motor (4).
9. the automatic inserting piece device of crystal silicon solar batteries according to claim 1, it is characterized in that: the automatic inserting piece device of described crystal silicon solar batteries also connects man machine operation interface (6), and described man machine operation interface (6) is connected with electric control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206585602U CN203013777U (en) | 2012-12-04 | 2012-12-04 | Crystalline silicon solar battery automatic sheet insertion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206585602U CN203013777U (en) | 2012-12-04 | 2012-12-04 | Crystalline silicon solar battery automatic sheet insertion device |
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| Publication Number | Publication Date |
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| CN203013777U true CN203013777U (en) | 2013-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012206585602U Expired - Lifetime CN203013777U (en) | 2012-12-04 | 2012-12-04 | Crystalline silicon solar battery automatic sheet insertion device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107527856A (en) * | 2017-09-01 | 2017-12-29 | 河北羿珩科技有限责任公司 | Silk screen Ya Gu mechanisms for solar battery sheet welding |
| CN109016194A (en) * | 2018-09-25 | 2018-12-18 | 天通银厦新材料有限公司 | Automatic inserting piece device after a kind of sapphire substrate sheet slice |
| CN109560029A (en) * | 2017-09-26 | 2019-04-02 | 天津环鑫科技发展有限公司 | A kind of automatic circular silicon wafer rewinding device |
| CN109560030A (en) * | 2017-09-26 | 2019-04-02 | 天津环鑫科技发展有限公司 | A kind of automatic circular silicon wafer rewinder |
| CN114566563A (en) * | 2021-12-31 | 2022-05-31 | 东阳东磁自动化科技有限公司 | Rework insert machine for solar silicon wafers and implementation method thereof |
-
2012
- 2012-12-04 CN CN2012206585602U patent/CN203013777U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107527856A (en) * | 2017-09-01 | 2017-12-29 | 河北羿珩科技有限责任公司 | Silk screen Ya Gu mechanisms for solar battery sheet welding |
| CN109560029A (en) * | 2017-09-26 | 2019-04-02 | 天津环鑫科技发展有限公司 | A kind of automatic circular silicon wafer rewinding device |
| CN109560030A (en) * | 2017-09-26 | 2019-04-02 | 天津环鑫科技发展有限公司 | A kind of automatic circular silicon wafer rewinder |
| CN109560029B (en) * | 2017-09-26 | 2024-02-09 | Tcl环鑫半导体(天津)有限公司 | Automatic round silicon wafer rewinding mechanism |
| CN109560030B (en) * | 2017-09-26 | 2024-02-09 | Tcl环鑫半导体(天津)有限公司 | Automatic circular silicon wafer rewinding machine |
| CN109016194A (en) * | 2018-09-25 | 2018-12-18 | 天通银厦新材料有限公司 | Automatic inserting piece device after a kind of sapphire substrate sheet slice |
| CN114566563A (en) * | 2021-12-31 | 2022-05-31 | 东阳东磁自动化科技有限公司 | Rework insert machine for solar silicon wafers and implementation method thereof |
| CN114566563B (en) * | 2021-12-31 | 2023-08-11 | 东阳东磁自动化科技有限公司 | Solar silicon wafer reworking inserting machine and implementation method thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130619 |
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| CX01 | Expiry of patent term |