CN203004029U - Multiple lifting turnover type slip casting machine - Google Patents
Multiple lifting turnover type slip casting machine Download PDFInfo
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- CN203004029U CN203004029U CN 201320018701 CN201320018701U CN203004029U CN 203004029 U CN203004029 U CN 203004029U CN 201320018701 CN201320018701 CN 201320018701 CN 201320018701 U CN201320018701 U CN 201320018701U CN 203004029 U CN203004029 U CN 203004029U
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Abstract
The utility model relates to a multiple lifting turnover type slip casting machine which comprises a stand column and a transverse beam, wherein a guide rail is arranged on the stand column and in movable fit with an auxiliary beam; a lifting power unit is mounted on the transverse beam and connected with a lifting mechanism through a transmission shaft; the lifting mechanism is connected with the auxiliary beam; the auxiliary beam is connected with an upper cast frame; a side cast frame is mounted on the stand column; a mold release trolley is mounted below the side cast frame; a middle cast frame and the upper cast frame are perpendicularly hoisted; a middle cast clamping hook is arranged on the lower surface of the middle cast frame; a middle cast is mounted in the center of the middle cast clamping hook; two sides of a turnover power device are connected with the side cast frame which is connected with the auxiliary beam; a plurality of side casts are arranged on the middle side cast frame; the side casts are connected with a linear bearing; and the linear bearing is connected with a moving shaft in a sleeving manner. The multiple lifting turnover slip casting machine can achieve whole lifting, whole turnover, simultaneous mold release and simultaneous lifting and turnover of multiple layers of molds under the control of a total controller, turnover angles are random, high-speed manual control is improved, the molds are lifted, separated, folded and released in order separately, the production is stable, the worker labor intensity is reduced, and the work efficiency is improved.
Description
Technical field
The utility model relates to a kind of injection forming production equipment, specifically the convertible casting machine of multiple lifting that uses of a kind of complicated ceramic product injection forming workshop section.
Background technology
At present, domestic sanitary ceramics production equipment mainly adopts the vertical casting line mode, and labour intensity is large, and working space is narrow and small, and the tight employing of model group combined pressure is manually checked card sub or slave one and held out against with leading screw.Equipment is narrow and small apart from ground space, is easy to form the corner or spot as yet untouched by a clean-up campaign.
gypsum mold slip casting and spoil disposal all need certain inclination angle, on vertical casting line, each mould is fixed on the rolling dolly, dolly and mould together move in orbit, track is arranged on the frame of an inclination, mould thereby generation inclined position, plasma discharge smoothly, but because fixing at its angle of inclination, therefore require high to the mobility of mud, for spoil disposal, the mould structure design problem is more, and because its track is located at the below, therefore cause the off-type time space little, be unfavorable for work, along with the product type becomes increasingly complex, mould is increasing, mould is when mobile, the potential safety hazard that existence is toppled.Part vertical casting line improvement design increases patrix and mentions mechanism, increases hanging rail, beam structure in the air, adopts the electric block of the monomer mould of slinging one by one, is put into assigned address.In this process, need many people to coordinate, the operating time is long, also wants trick to coordinate, and model poor stability in playing mold process, easily rock in addition, has the problem of colliding with.The vertical casting line demoulding is carried out one by one, mostly adopts the pneumatic base car form of turning over, and usually needs many people to coordinate, and efficiency is low.
The utility model content
The utility model is to clash into for existing many defectives that flip angle is fixed, knockout course is loaded down with trivial details, model lifting is single, provide a kind of can realize flip angle STOCHASTIC CONTROL, the demoulding rapidly in order, can multilayered model promote simultaneously the convertible casting machine of multiple lifting of upset.
Realize that above-mentioned purpose by the following technical solutions: the convertible casting machine of a kind of multiple lifting, comprise the column and the crossbeam that consist of frame, be provided with guide rail on column, the two ends of the auxiliary girder of crossbeam below respectively with column on guide rail be slidably matched, arrange one on crossbeam and promote power set, these lifting power set are by connected power transmission shaft and the hoisting mechanism connection for transmission that is arranged on the column upper end, and hoisting mechanism is connected with the end of auxiliary girder by chain sling; Auxiliary girder is connected with the mo(u)ld top half frame by connecting rod, and a plurality of mo(u)ld top half framves are set up in parallel, and mo(u)ld top half is arranged on the mo(u)ld top half frame; The column bottom is provided with side type frame, and a plurality of side types are loaded on side type frame side by side, and the below of side type frame is provided with the mould adobe blocks dolly corresponding with it, also comprises medium-sized clamping hoisting mechanism and switching mechanism,
A, medium-sized clamping hoisting mechanism comprise medium-sized and medium-sized clamp hook, and medium-sized by medium-sized hook and mo(u)ld top half frame vertical lifting, organize medium-sized clamp hook more and are set up in parallel lower surface at medium-sized, and medium-sized to be loaded on medium-sized clamp hook central;
B, switching mechanism comprise upset power set and smoothing apparatus, and the upset power set are arranged on the column of central authorities, and are slidably matched with column; The both sides of upset power set are connected with side type frame with adpting flange respectively, and side type frame is connected with auxiliary girder by pull bar; Be set side by side with a plurality of side types on side type frame; Smoothing apparatus comprises linear bearing and the shifting axle that is arranged on side type frame inside, and side type and linear bearing are affixed, and linear bearing is connected with the shifting axle suit.
As preferred version: the upset power set comprise motor and the reductor that links together, and reductor is the two ends outputs, is respectively installed with adpting flange on the output shaft at two ends, and this adpting flange is fixedly connected with side type frame.
Medium-sized is multi-layer rack, connects by medium-sized hook between each layer frame; The number of plies of medium-sized is at least one deck.
The side type is made of two half models of symmetry, and each half model is connected with shifting axle by linear bearing; The linear bearing direction of motion that two half models in every group of side type connect is opposite.
The bottom of mo(u)ld top half clamp hook and medium-sized clamp hook respectively with the mo(u)ld top half frame and medium-sized hinged, and be connected with pneumatic means respectively, described medium-sized hook and mo(u)ld top half frame are hinged, and are connected controlled with pneumatic means.
Side type frame is the channel-section steel structure, the two ends of side type frame respectively with the connection method downlink connection; It is inner that shifting axle is arranged on side type frame, and shifting axle is connected with side type frame by connector.
This casting machine disclosed in the utility model can be under the control of total control device, realize Integral lifting, integrated overturn, the same demoulding, multilayered model promotes simultaneously, overturns, flip angle is random, lifting high speed manual control, each model separately promotes in order, separates, closes up, the demoulding, and is simple to operate, produces stable, labor strength is low, high efficiency.
Description of drawings
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is side-looking structural representation of the present utility model.
Fig. 3 is side type mould-matching structure schematic diagram.
Fig. 4 is medium-sized mould-matching structure schematic diagram.
Fig. 5 is mo(u)ld top half mould-matching structure schematic diagram.
Fig. 6 is inclination slip casting structural representation.
In figure: promote power set 1, power transmission shaft 2, hoisting mechanism 3, column 4, crossbeam 5, auxiliary girder 6, mo(u)ld top half frame 7, medium-sized hook 8, medium-sized 9, medium-sized clamp hook 10, side type frame 11, the dolly 12 of moulding adobe blocks, upset power set 13, adpting flange 14, handle 15, operating desk 16, side type 17, medium-sized by 18, mo(u)ld top half 19, mo(u)ld top half clamp hook 20, shifting axle 21.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described further.
Referring to accompanying drawing 1-2, the convertible casting machine of this multiple lifting disclosed in the utility model comprises the column 4 and the crossbeam 5 that consist of frame, is provided with guide rail on column 4, and the two ends of the auxiliary girder 6 of crossbeam 5 belows are slidably matched with guide rail respectively.Arrange one on crossbeam and promote power set 1, these lifting power set 1 are by connected power transmission shaft 2 and hoisting mechanism 3 connection for transmissions that are arranged on the column upper end, and hoisting mechanism 3 is connected with the end of auxiliary girder by chain sling.Auxiliary girder is connected with the mo(u)ld top half frame by pull bar, and a plurality of mo(u)ld top half framves 7 are set up in parallel, and mo(u)ld top half 19 is arranged on mo(u)ld top half frame 7, and clamps with mo(u)ld top half clamp hook 20.The column bottom is provided with side type frame 11, and a plurality of side types 17 are loaded on side type frame 11 side by side, and the below of side type frame 11 is provided with the mould adobe blocks dolly 12 corresponding with it, also comprises medium-sized clamping hoisting mechanism and switching mechanism.
Take the mould of three group models as example, comprise mo(u)ld top half, medium-sized and side type in the present embodiment, the side type is made of two half models of symmetry.
Medium-sized clamping hoisting mechanism comprises medium-sized 9 and medium-sized clamp hook 10, and medium-sized 9 by medium-sized hook 8 and mo(u)ld top half frame 7 vertical liftings, organizes medium-sized clamp hook 10 more and is set up in parallel lower surface at medium-sized 9, and medium-sized 18 are loaded on the central authorities of medium-sized clamp hook 10.
Switching mechanism comprises upset power set 13 and smoothing apparatus, and upset power set 13 are arranged on the column of central authorities, and are slidably matched with column.The upset power set comprise motor and the reductor that links together, and reductor is the two ends outputs, is respectively installed with adpting flange 14 on the output shaft at two ends, and this adpting flange 14 is fixedly connected with side type frame 11.In the present embodiment, side type frame is two, and the two ends of two side type framves are an affixed adpting flange respectively, and adpting flange placed in the middle is connected with output shaft in the upset power set respectively.Be set side by side with a plurality of side types 17 on side type frame 11.Side type frame is the frame structure of hollow, and smoothing apparatus comprises linear bearing and the shifting axle 21 that is arranged on side type frame 11 inside, and side type 17 is affixed with linear bearing, and linear bearing is connected with shifting axle 21 suits.The side type is made of two half models of symmetry, and each half model is connected with shifting axle 21 by linear bearing; The linear bearing direction of motion that two half models in every group of side type connect is opposite, for convenience of using, axle head at shifting axle is installed one handle, when separating due to the side type, the artificial observation of needs is controlled, old friend's work turning handle 15, rotation drive linear bearing level by shifting axle relatively moves, thereby the relative level of realizing two half models slides, and can freely open, close up in the left and right.Side type frame is the channel-section steel structure, the two ends of side type frame respectively with the connection method downlink connection; Shifting axle is arranged in the groove of side type frame, and shifting axle is connected with side type frame by connector such as bearing etc., and linear bearing is sleeved on shifting axle, and the side type is fixedly connected with mount pad on linear bearing respectively.
In the present embodiment, medium-sized is one deck.In actual production, medium-sized can be multi-layer rack, and the number of plies is at least one deck, connects by medium-sized hook between each layer frame.
The bottom of mo(u)ld top half clamp hook 20 and medium-sized clamp hook respectively with the mo(u)ld top half frame and medium-sized hinged, and be connected with pneumatic means respectively, clamp and unclamp by pneumatic controller.Medium-sized hook and mo(u)ld top half frame junction are also hinged, and connect controlledly by pneumatic means, and the swing by medium-sized hook realizes mo(u)ld top half frame and medium-sized be connected and disengaging.The mo(u)ld top half frame is connected by pull bar with side type frame and is connected with auxiliary girder.
Control for convenience, in a side of whole forming machine, one operating desk 16 be set, each power set be connected control device and all be connected with control button on operating desk, controlled by operating personnel.
The course of work of the present utility model is as follows.
At first, artificial jog handle closes up the side type by level and smooth mechanism, i.e. accompanying drawing 3 side type matched moulds.
Secondly, control by operating desk and promote the power set startup, drive chain sling when power transmission shaft rotates and move, chain sling affects auxiliary girder to move down, because medium-sized and mo(u)ld top half is fixed on medium-sized and mo(u)ld top half frame with clamp hook respectively, in dropping process, the medium-sized side type that closes up that slowly falls into, open medium-sized hook by controlling pneumatic means this moment, and medium-sized clamp hook is with the medium-sized side type clamping slot that falls into, side type and medium-sized compression form integral body, i.e. the medium-sized matched moulds of accompanying drawing 4;
Restart and promote power set lifting auxiliary girder, under the effect of pull bar, auxiliary girder drives on side type frame and moves, make the medium-sized and side type after clamping be promoted to the height of technological requirement with auxiliary girder, because side type and side type frame are fixed, side type frame with the upset power set be connected and fixed, therefore the upset power set also with on move; What start the upset power set this moment just turns over function, and side type frame turns over turnback thereupon; Start to promote power set, mo(u)ld top half, medium-sized side type matched moulds descended together, stop when medium-sized side type matched moulds reaches on the bracing frame of bottom, and mo(u)ld top half continues to descend, and with the medium-sized matched moulds of side type, and overall clamping, i.e. accompanying drawing 5 mo(u)ld top half matched moulds;
After the mo(u)ld top half matched moulds, by power set make equipment lifting to the specified altitude assignment again integrated overturn to specified angle, connect the slip casting flexible pipe, inject mud in model; After eating slurry and completing, residual mud in mould is discharged by the plasma discharge pipe-line system that is communicated with model, form the required wet base of production in mould, i.e. accompanying drawing 6 inclination slip castings.
At last, the operation of moulding adobe blocks begins, and first mentions the mo(u)ld top half frame by promoting power set, and mo(u)ld top half breaks away from;
In top cover mounting plate and the compression of model, start the anti-function of turning over of upset power set, side type frame is turned back;
Push the dolly of moulding adobe blocks, equipment descends, and controls clamp hook by pneumatic means and unclamps side type and medium-sized, and medium-sized hook closes hook, is then starting the lifting power set, makes medium-sized and medium-sized to rise with auxiliary girder together, medium-sized disengaging;
By swinging handle, slowly open the side type, wet base and supporting plate drop on the dolly of moulding adobe blocks stably.Pin the lifting control button, auxiliary girder hauls side type frame with mo(u)ld top half frame and medium-sized, pull bar and the upset power set synchronously rise, until wet base breaks away from model, pulls out dolly;
Equipment descends, the new slip casting production operation of preparation next round.
Claims (7)
1. convertible casting machine of multiple lifting, comprise the column and the crossbeam that consist of frame, be provided with guide rail on column, the two ends of the auxiliary girder of crossbeam below respectively with column on guide rail be slidably matched, arrange one on crossbeam and promote power set, these lifting power set are by connected power transmission shaft and the hoisting mechanism connection for transmission that is arranged on the column upper end, and hoisting mechanism is connected with the end of auxiliary girder by chain sling; Auxiliary girder is connected with the mo(u)ld top half frame by connecting rod, and a plurality of mo(u)ld top half framves are set up in parallel, and mo(u)ld top half is arranged on the mo(u)ld top half frame; The column bottom is provided with side type frame, and a plurality of side types are loaded on side type frame side by side, and the below of side type frame is provided with the mould adobe blocks dolly corresponding with it, it is characterized in that, also comprises medium-sized clamping hoisting mechanism and switching mechanism, wherein:
A, medium-sized clamping hoisting mechanism comprise medium-sized and medium-sized clamp hook, and medium-sized by medium-sized hook and mo(u)ld top half frame vertical lifting, organize medium-sized clamp hook more and are set up in parallel lower surface at medium-sized, and medium-sized to be loaded on medium-sized clamp hook central;
B, switching mechanism comprise upset power set and smoothing apparatus, and the upset power set are arranged on the column of central authorities, and are slidably matched with column; The both sides of upset power set are connected with side type frame with adpting flange respectively, and side type frame is connected with auxiliary girder by pull bar; Be set side by side with a plurality of side types on side type frame; Smoothing apparatus comprises linear bearing and the shifting axle that is arranged on side type frame inside, and side type and linear bearing are affixed, and linear bearing is connected with the shifting axle suit.
2. the convertible casting machine of multiple lifting according to claim 1, it is characterized in that, described upset power set comprise motor and the reductor that links together, reductor is the two ends outputs, be respectively installed with adpting flange on the output shaft at two ends, this adpting flange is fixedly connected with side type frame.
3. the convertible casting machine of multiple lifting according to claim 1, is characterized in that, medium-sized is multi-layer rack, connects by medium-sized hook between each layer frame.
4. the convertible casting machine of multiple lifting according to claim 1, is characterized in that, the number of plies of medium-sized is at least one deck.
5. the convertible casting machine of multiple lifting according to claim 1, is characterized in that, the side type is made of two half models of symmetry, and each half model is connected with shifting axle by linear bearing; The linear bearing direction of motion that two half models in every group of side type connect is opposite.
6. the convertible casting machine of multiple lifting according to claim 1, it is characterized in that, the bottom of described mo(u)ld top half clamp hook and medium-sized clamp hook respectively with the mo(u)ld top half frame and medium-sized hinged, and be connected with pneumatic means respectively, described medium-sized hook and mo(u)ld top half frame are hinged, and are connected controlled with pneumatic means.
7. the convertible casting machine of multiple lifting according to claim 1, is characterized in that, described side type frame is the channel-section steel structure, the two ends of side type frame respectively with the connection method downlink connection; It is inner that shifting axle is arranged on side type frame, and shifting axle is connected with side type frame by connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320018701 CN203004029U (en) | 2013-01-15 | 2013-01-15 | Multiple lifting turnover type slip casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320018701 CN203004029U (en) | 2013-01-15 | 2013-01-15 | Multiple lifting turnover type slip casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203004029U true CN203004029U (en) | 2013-06-19 |
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ID=48595660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320018701 Withdrawn - After Issue CN203004029U (en) | 2013-01-15 | 2013-01-15 | Multiple lifting turnover type slip casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203004029U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103009458A (en) * | 2013-01-15 | 2013-04-03 | 唐山森兰瓷科技有限公司 | Multi-lifting turnover type slip-casting forming machine |
| CN103831887A (en) * | 2014-03-17 | 2014-06-04 | 唐山森兰瓷科技有限公司 | Individual type high-pressure grouting forming machine |
| CN105922435A (en) * | 2016-07-15 | 2016-09-07 | 青岛德山机械有限公司 | Novel rotating and elevating platform |
-
2013
- 2013-01-15 CN CN 201320018701 patent/CN203004029U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103009458A (en) * | 2013-01-15 | 2013-04-03 | 唐山森兰瓷科技有限公司 | Multi-lifting turnover type slip-casting forming machine |
| CN103831887A (en) * | 2014-03-17 | 2014-06-04 | 唐山森兰瓷科技有限公司 | Individual type high-pressure grouting forming machine |
| CN105922435A (en) * | 2016-07-15 | 2016-09-07 | 青岛德山机械有限公司 | Novel rotating and elevating platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130619 Effective date of abandoning: 20140924 |
|
| RGAV | Abandon patent right to avoid regrant |