CN202986118U - Automatic production line of plastic oil tank - Google Patents
Automatic production line of plastic oil tank Download PDFInfo
- Publication number
- CN202986118U CN202986118U CN 201220686765 CN201220686765U CN202986118U CN 202986118 U CN202986118 U CN 202986118U CN 201220686765 CN201220686765 CN 201220686765 CN 201220686765 U CN201220686765 U CN 201220686765U CN 202986118 U CN202986118 U CN 202986118U
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- fuel tank
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- traversing carriage
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Abstract
The utility model relates to an automatic production line of a plastic oil tank. The automatic production line is sequentially provided with a trimming tool, a first three-dimensional robot, a barcode device, a weighing platform, a second three-dimensional robot, a cooling and sizing device, an overturning device, a conveying belt and a punching welding machine, wherein the end parts of mechanical arms of the three-dimensional robots are respectively connected with oil tank profile moulds for clamping and placing an oil tank; the trimming tool, the barcode device and the weighing platform are all located in a route range of the mechanical arms of the first three-dimensional robot; the second three-dimensional robot is located between the weighing platform and the conveying belt; the cooling and sizing device is located in front of the second three-dimensional robot; the overturning device is located between the cooling and sizing device and the conveying belt; the weighing platform, the cooling and sizing device, the overturning device and the conveying belt are all located in a route range of the mechanical arms of the second three-dimensional robot; and an outlet of the conveying belt is in butt joint with an inlet of the punching welding machine. The automatic production line disclosed by the utility model adopts the three-dimensional robots and the oil tank profile moulds to clamp and transfer the oil tank, so that the production efficiency is greatly improved; and meanwhile, the labor intensity of workers is reduced.
Description
Technical field
The utility model relates to a kind of manufacturing equipment of fuel tank of vehicle, particularly a kind of plastic fuel tank automatic assembly line.
Background technology
Fuel tank is often used three-dimensional robot in manufacture process, the mechanical arm of three-dimensional robot can under the control of program, carry out three-dimensional motion fuel tank is processed neatly.After the plastic fuel tank blow molding, the product periphery forms overlap with flash, need to excise overlap by knife tool.Traditional way is, operative employee's fuel tank dominated by hand, overlap is aimed at knife tool to be excised, then carry out artificial joint strip code, manually weigh, again by manually fuel tank being put into the cooling and shaping device, fuel tank by artificial taking-up, then is put on transport tape after cooling and shaping, enters the punching bonding machine from transport tape and welds.The production efficiency of this production line is low, and operative employee's labour intensity is large, technical ability requires high.Product temperature after just moulding is higher; operation inconvenience; and the product of artificial deburring can't guarantee consistent on state; often can produce product rejection in the deburring process; and fuel tank is weighed, need two experienced operators seamlessly to work in joint strip code scanning, the whole process of upper cooling and shaping device; labour intensity is large, and conventional production lines can not satisfy current market to the requirement of product quality and production efficiency.
The utility model content
The purpose of this utility model is, overcomes problems of the prior art, and a kind of plastic fuel tank automatic assembly line is provided, and can reduce workman's labour intensity, enhances productivity, and guarantees the qualification rate of product.
For solving above technical problem, a kind of plastic fuel tank automatic assembly line provided by the utility model, be provided with successively knife tool, barcode device, weighing unit, cooling and shaping device, transport tape and punching bonding machine along the fuel tank processing route, also comprise the first three-dimensional robot and the second three-dimensional robot, the mechanical arm end of described the first three-dimensional robot and the second three-dimensional robot is connected with respectively the fuel tank pattern that folds up fuel tank; Described the first three-dimensional robot between described knife tool, barcode device and weighing unit and described knife tool, barcode device and weighing unit all be in the travel range of mechanical arm of described the first three-dimensional robot; Described the second three-dimensional robot is between described weighing unit and described transport tape, described cooling and shaping device is positioned at the place ahead of described the second three-dimensional robot, and described weighing unit, cooling and shaping device and transport tape all are in the travel range of mechanical arm of described the second three-dimensional robot; The entrance of the outlet of described transport tape and described punching bonding machine connects.
With respect to prior art, the utility model has been obtained following beneficial effect: the first three-dimensional robot drives the fuel tank pattern near fuel tank, and then fuel tank pattern clamping fuel tank, tangent with fuel tank overlap and knife tool, realizes deburring; Then the first three-dimensional robot drives the fuel tank pattern fuel tank is delivered to barcode device place joint strip code, and after the joint strip code, the first three-dimensional robot continues to drive fuel tank pattern clamping fuel tank to the weighing unit place, and the fuel tank pattern unclamps fuel tank is placed on weighing unit weighs; Drive fuel tank pattern clamping fuel tank again by the second three-dimensional robot after weighing, fuel tank is put into the cooling and shaping device, and after the fuel tank cooling and shaping, the second three-dimensional robot again drives the fuel tank pattern fuel tank is taken out, be positioned on transport tape, transport tape is sent fuel tank into the punching bonding machine.This production line need not manually to grip fuel tank, adopts three-dimensional robot and the clamping of fuel tank pattern and transports fuel tank, has greatly improved production efficiency, has guaranteed the qualification rate of product, has reduced simultaneously workman's labour intensity.
as improvement of the present utility model, also be provided with turning device between described cooling and shaping device and described transport tape, described turning device comprises fixed support and traversing carriage, described fixed support vertically fixes on the ground, described traversing carriage is horizontal and can move up and down along fixed support, traversing carriage is installed on described fixed support drives cylinder, the piston rod end that described traversing carriage drives cylinder is hinged on described traversing carriage, traversing carriage sucker cylinder is installed on described traversing carriage, the piston rod of described traversing carriage sucker cylinder passes described traversing carriage and the lower end is equipped with the traversing carriage cupule head, described traversing carriage is in the travel range of mechanical arm of described the second three-dimensional robot.When the second three-dimensional robot takes out fuel tank from the cooling and shaping device, the bottom surface of fuel tank is towards the fuel tank pattern, this moment, traversing carriage was positioned at the extreme higher position, the second three-dimensional robot faces up fuel tank and delivers to traversing carriage below, traversing carriage sucker cylinder holds the front of fuel tank from the top, then under traversing carriage, general who has surrendered's fuel tank is positioned on transport tape, and this moment, facing up of fuel tank entered the punching bonding machine.
As preferred version of the present utility model, described fuel tank pattern comprises pattern base plate and the pattern side plate that is connected as a single entity, the shape size of described pattern base plate and fuel tank diapire is suitable, and the back side of described pattern base plate is connected to described first or the end of the second three-dimensional robot mechanical arm; The back side of described pattern base plate is equipped with pattern sucker cylinder, and the piston rod of described pattern sucker cylinder passes described pattern base plate and the end is equipped with the pattern cupule head, and described pattern cupule head holds the diapire of described fuel tank; Three of the sidewalls of described fuel tank are fixed by described pattern side plate, and the clamped plate of one side is fixed, and described clamping plate is connected to the end of clamping cylinder piston rod, and described clamping cylinder is fixed on described fuel tank pattern.The mechanical arm of three-dimensional robot drives the fuel tank pattern and presses close to fuel tank, the action of pattern sucker cylinder, and the pattern cupule head holds the fuel tank diapire, and three sidewalls of fuel tank are located by the pattern side plate, and then the piston rod of clamping cylinder shrinks, and fuel tank is fixedly clamped; Then the three-dimensional robot mechanical arm drives the fuel tank pattern fuel tank is delivered to next station.
Description of drawings
Fig. 1 is the front view of the utility model plastic fuel tank automatic assembly line.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the stereogram of the utility model plastic fuel tank automatic assembly line.
Fig. 4 is the structural representation of three-dimensional robot and fuel tank pattern in automatic assembly line.
Fig. 5 is the front view of fuel tank pattern.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the stereogram one of fuel tank pattern.
Fig. 8 is the stereogram two of fuel tank pattern.
In figure: 1. the first three-dimensional robot; 2. fuel tank pattern; 2a. pattern base plate; 2b. pattern side plate; 2c. pattern sucker cylinder; 2c1. pattern cupule head; 2d. clamping cylinder; 2d1. clamping plate; 3. knife tool; 4. barcode device; 5. weighing unit; 6. the second three-dimensional robot; 7. cooling and shaping device; 8. transport tape; 9. punching bonding machine; 10. turning device; 10a. fixed support; 10b. traversing carriage; 10c. traversing carriage drives cylinder; 10d. traversing carriage sucker cylinder; 10d1. traversing carriage cupule head.
The specific embodiment
As shown in Figure 1 to Figure 3, plastic fuel tank automatic assembly line of the present utility model is provided with knife tool 3, the first three-dimensional robot 1, barcode device 4, weighing unit 5, the second three-dimensional robot 6, cooling and shaping device 7, turning device 10, transport tape 8 and punching bonding machine 9 successively along the fuel tank processing route.The mechanical arm end of the first three-dimensional robot 1 and the second three-dimensional robot 6 is connected with respectively the fuel tank pattern 2 that folds up fuel tank.
The first three-dimensional robot 1 is between knife tool 3, barcode device 4 and weighing unit 5, as shown in Figure 2, knife tool 3 is positioned at the place ahead of the first three-dimensional robot 1, weighing unit 5 is positioned at the right-hand of the first three-dimensional robot 1, barcode device 4 is positioned at the right back of the first three-dimensional robot 1, and knife tool 3, barcode device 4 and weighing unit 5 all are in the travel range of mechanical arm of the first three-dimensional robot 1.
also be provided with turning device between cooling and shaping device 7 and transport tape 8, turning device 10 comprises fixed support 10a and traversing carriage 10b, fixed support 10a vertically fixes on the ground, traversing carriage 10b is horizontal and can move up and down along fixed support 10a, traversing carriage is installed on fixed support 10a drives cylinder 10c, the piston rod end that traversing carriage drives cylinder 10c is hinged on traversing carriage 10b, traversing carriage sucker cylinder 10d is installed on traversing carriage 10b, the piston rod of traversing carriage sucker cylinder 10d passes traversing carriage 10b and the lower end is equipped with traversing carriage cupule head 10d1, traversing carriage is in the travel range of mechanical arm of the second three-dimensional robot.
To shown in Figure 8, fuel tank pattern 2 comprises pattern base plate 2a and the pattern side plate 2b that is connected as a single entity as Fig. 4, and the shape size of pattern base plate 2a and fuel tank diapire is suitable, and the back side of pattern base plate 2a is connected to the end of three-dimensional robot mechanical arm.The back side of pattern base plate 2a is equipped with four pattern sucker cylinder 2c, and the piston rod of each pattern sucker cylinder passes pattern base plate 2a and the end is separately installed with pattern cupule head 2c1, and each pattern cupule head 2c1 holds the diapire of fuel tank; Three of the sidewalls of fuel tank are fixed by pattern side plate 2b, and the clamped plate 2d1 of one side fixes, and clamping plate 2d1 is connected to the end of clamping cylinder piston rod, and clamping cylinder 2d is fixed on fuel tank pattern 2.Clamping cylinder 2d and clamping plate 2d1 can be provided with two groups, and wherein a clamping cylinder is fixed on pattern side plate 2b, and the another clamping cylinder is fixed on pattern base plate 2a.
During work, the three-dimensional robot mechanical arm drives fuel tank pattern 2 and presses close to fuel tank, pattern sucker cylinder 2c action, pattern cupule head 2c1 holds the fuel tank diapire, three sidewalls of fuel tank are by pattern side plate 2b location, and then the piston rod of clamping cylinder 2d shrinks, and fuel tank is fixedly clamped; Then three-dimensional robot mechanical arm drive fuel tank pattern 2 rotates, and makes fuel tank overlap and knife tool 3 tangent, realizes deburring; Then the first three-dimensional robot 1 drives fuel tank pattern 2 fuel tank is delivered to barcode device 4 place's joint strip codes, and after the joint strip code, the first three-dimensional robot 1 continues to drive fuel tank pattern clamping fuel tank to weighing unit 5 places, and the fuel tank pattern unclamps fuel tank is placed on weighing unit 5 weighs; Then the second three-dimensional robot 6 drives fuel tank pattern clamping fuel tank again, fuel tank is put into cooling and shaping device 7, after the fuel tank cooling and shaping, the second three-dimensional robot 6 again drives the fuel tank pattern fuel tank is taken out, this moment, traversing carriage 10b was positioned at the extreme higher position, the second three-dimensional robot 6 faces up fuel tank and delivers to traversing carriage 10b below, traversing carriage cupule head 10d1 holds the front of fuel tank from the top, then under traversing carriage 10b, general who has surrendered's fuel tank is positioned on transport tape 8, and facing up of fuel tank enters punching bonding machine 9 at this moment.Directly the fuel tank face down is positioned on transport tape 8 as the second three-dimensional robot 6, transport tape 8 is sent fuel tank into punching bonding machine 9, need to fuel tank be faced up the fuel tank upset by the workman in the porch of punching bonding machine 9.
The KR60 humanoid robot that three-dimensional robot can adopt German storehouse card industrial robot company to produce, the M2D6000 type barcode machine that barcode device 4 can adopt Shanghai Ke Dao logistics Science and Technology Ltd. to produce, the AW028 type weighing unit that weighing unit 5 can adopt the prosperous big automation equipment of Yangzhou Co., Ltd to produce, the MODEL-Z punching bonding machine that the L15 type cooling and shaping device that cooling and shaping device 7 can adopt the Shenzhen City Yuanwang Industry Automation Equipment Co., Ltd to produce, punching bonding machine 9 can adopt the Shenzhen City Yuanwang Industry Automation Equipment Co., Ltd to produce.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of the utility model requirement.
Claims (3)
1. plastic fuel tank automatic assembly line, be provided with successively knife tool, barcode device, weighing unit, cooling and shaping device, transport tape and punching bonding machine along the fuel tank processing route, it is characterized in that: also comprise the first three-dimensional robot and the second three-dimensional robot, the mechanical arm end of described the first three-dimensional robot and the second three-dimensional robot is connected with respectively the fuel tank pattern that folds up fuel tank; Described the first three-dimensional robot between described knife tool, barcode device and weighing unit and described knife tool, barcode device and weighing unit all be in the travel range of mechanical arm of described the first three-dimensional robot; Described the second three-dimensional robot is between described weighing unit and described transport tape, described cooling and shaping device is positioned at the place ahead of described the second three-dimensional robot, and described weighing unit, cooling and shaping device and transport tape all are in the travel range of mechanical arm of described the second three-dimensional robot; The entrance of the outlet of described transport tape and described punching bonding machine connects.
2. plastic fuel tank automatic assembly line according to claim 1, it is characterized in that: also be provided with turning device between described cooling and shaping device and described transport tape, described turning device comprises fixed support and traversing carriage, described fixed support vertically fixes on the ground, described traversing carriage is horizontal and can move up and down along fixed support, traversing carriage is installed on described fixed support drives cylinder, the piston rod end that described traversing carriage drives cylinder is hinged on described traversing carriage, traversing carriage sucker cylinder is installed on described traversing carriage, the piston rod of described traversing carriage sucker cylinder passes described traversing carriage and the lower end is equipped with the traversing carriage cupule head, described traversing carriage is in the travel range of mechanical arm of described the second three-dimensional robot.
3. plastic fuel tank automatic assembly line according to claim 1 and 2, it is characterized in that: described fuel tank pattern comprises pattern base plate and the pattern side plate that is connected as a single entity, the shape size of described pattern base plate and fuel tank diapire is suitable, and the back side of described pattern base plate is connected to described first or the end of the second three-dimensional robot mechanical arm; The back side of described pattern base plate is equipped with pattern sucker cylinder, and the piston rod of described pattern sucker cylinder passes described pattern base plate and the end is equipped with the pattern cupule head, and described pattern cupule head holds the diapire of described fuel tank; Three of the sidewalls of described fuel tank are fixed by described pattern side plate, and the clamped plate of one side is fixed, and described clamping plate is connected to the end of clamping cylinder piston rod, and described clamping cylinder is fixed on described fuel tank pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220686765 CN202986118U (en) | 2012-12-13 | 2012-12-13 | Automatic production line of plastic oil tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220686765 CN202986118U (en) | 2012-12-13 | 2012-12-13 | Automatic production line of plastic oil tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202986118U true CN202986118U (en) | 2013-06-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220686765 Expired - Lifetime CN202986118U (en) | 2012-12-13 | 2012-12-13 | Automatic production line of plastic oil tank |
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| Country | Link |
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| CN (1) | CN202986118U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103660255A (en) * | 2013-12-31 | 2014-03-26 | 亚普汽车部件股份有限公司 | Trimming mechanism of plastic oil tank and method of trimming plastic oil tank |
| CN103660254A (en) * | 2013-12-31 | 2014-03-26 | 亚普汽车部件股份有限公司 | Trimming mechanism of plastic oil tank and method of trimming oil tank |
| CN108274761A (en) * | 2018-03-06 | 2018-07-13 | 扬州长运塑料技术股份有限公司 | A kind of Full-automatic welding production line of plastic fuel tank |
| CN108408400A (en) * | 2018-05-11 | 2018-08-17 | 江苏北人机器人系统股份有限公司 | A kind of double-station plastic fuel tank automatic assembly line |
| CN109175821A (en) * | 2018-11-12 | 2019-01-11 | 江阴市液压油管有限公司 | A kind of fuel tank welding crawl collaboration mechanism |
| CN115676384B (en) * | 2022-12-30 | 2023-08-18 | 苏州冠科工业设备有限公司 | Detection stacking equipment for manufacturing printed circuit board |
-
2012
- 2012-12-13 CN CN 201220686765 patent/CN202986118U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103660255A (en) * | 2013-12-31 | 2014-03-26 | 亚普汽车部件股份有限公司 | Trimming mechanism of plastic oil tank and method of trimming plastic oil tank |
| CN103660254A (en) * | 2013-12-31 | 2014-03-26 | 亚普汽车部件股份有限公司 | Trimming mechanism of plastic oil tank and method of trimming oil tank |
| CN108274761A (en) * | 2018-03-06 | 2018-07-13 | 扬州长运塑料技术股份有限公司 | A kind of Full-automatic welding production line of plastic fuel tank |
| CN108274761B (en) * | 2018-03-06 | 2023-08-18 | 扬州长运塑料技术股份有限公司 | Full-automatic welding production line of plastic fuel tank |
| CN108408400A (en) * | 2018-05-11 | 2018-08-17 | 江苏北人机器人系统股份有限公司 | A kind of double-station plastic fuel tank automatic assembly line |
| CN108408400B (en) * | 2018-05-11 | 2024-05-03 | 江苏北人智能制造科技股份有限公司 | Automatic production line for double-station plastic oil tanks |
| CN109175821A (en) * | 2018-11-12 | 2019-01-11 | 江阴市液压油管有限公司 | A kind of fuel tank welding crawl collaboration mechanism |
| CN109175821B (en) * | 2018-11-12 | 2023-09-08 | 江苏耀坤液压股份有限公司 | Oil tank welding snatchs co-operating mechanism |
| CN115676384B (en) * | 2022-12-30 | 2023-08-18 | 苏州冠科工业设备有限公司 | Detection stacking equipment for manufacturing printed circuit board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130612 |