CN202963615U - Ligature fixed-length sawing machine - Google Patents
Ligature fixed-length sawing machine Download PDFInfo
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- CN202963615U CN202963615U CN 201220664911 CN201220664911U CN202963615U CN 202963615 U CN202963615 U CN 202963615U CN 201220664911 CN201220664911 CN 201220664911 CN 201220664911 U CN201220664911 U CN 201220664911U CN 202963615 U CN202963615 U CN 202963615U
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- saw cutting
- cutting mechanism
- sawing
- product
- fixed length
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Abstract
The utility model relates to a ligature fixed-length sawing machine which comprises a machine seat and a sawing mechanism. The machine seat is provided with a guide mechanism driving products to move horizontally from front to back. The machine seat is provided with a linear slide unit arranged parallel to the horizontal moving direction of the products. The sawing mechanism is arranged on the linear slide unit in a sliding mode. An inducting device for detecting horizontal moving distances of the products is fixed on the machine seat and is in signal connection with the sawing mechanism through an externally-arranged controller. When the inducting device detects that the products pass through a preset distance, the controller controls the sawing mechanism to slide in the same direction and at the same speed as the products on the linear slide unit, and saw at the same time, therefore, fixed-length on-line sawing is finished. The ligature fixed-length sawing machine is formed at one shot and meets precision requirements of the design. Only one device is needed. The ligature fixed-length sawing machine effectively reduces personnel allocation, improves utilization rate of work hours, improves production efficiency, saves cost, and is suitable for fixed-length cutting of ligature products.
Description
Technical field
The utility model relates to a kind of sawing machine, particularly a kind of line fixed length sawing machine.
Background technology
At first the car roof panel carries out rough cut with the product of the first one-step forming of front operation after producing half one-tenth this product, in this process, the precision of die-cut length does not also reach requirement; Afterwards, use the semi-finished product of the front operation production of fixed length sawing machine customized cut-off of existing one.Therefore the equipment that carries out rough cut and fixed length sawing is not with front operation line, but separate cut-out equipment.
This shows, use above-mentioned method and apparatus to carry out sawing need of production two complete equipments, every complete equipment is operated by a people at least, wasted beyond doubt manpower, and waste man-hour, its production efficiency is not high, and production cost also decreases, and through after multiple clamping, also can consist of impact to the surface quality of product.
The utility model content
In order to overcome above-mentioned technical problem, the purpose of this utility model is to provide a kind of line fixed length sawing machine that can effectively enhance productivity, reduce production costs.
The technical scheme that the utility model adopts is:
A kind of line fixed length sawing machine, comprise support and saw cutting mechanism, described support is provided with the guiding mechanism that drives product translation from front to back, the linear slide unit that be arranged in parallel with the product translation direction is arranged on described support, described saw cutting mechanism slidably is located on the linear slide unit, be fixed with the induction installation for detection of the product translation distance on described support, described induction installation is connected with the saw cutting mechanism signal by the controller of peripheral hardware.
As further improvement in the technical proposal, described guiding mechanism comprises leading to mechanism and rear guiding mechanism, describedly leadingly to mechanism and rear guiding mechanism, support is divided into saw cutting area and finished product collecting region, described saw cutting mechanism in saw cutting area, described leadingly be positioned on saw cutting mechanism to mechanism.
As further improvement in the technical proposal, the outside of described finished product collecting region is provided with receiver, and described finished product collecting region is provided with the lastics mechanism that the product on rear guiding mechanism is sent into receiver.
As further improvement in the technical proposal, describedly leadingly comprise some rollers to mechanism, connect by telescoping mechanism between described each roller.
As further improvement in the technical proposal, described saw cutting mechanism comprises the first saw cutting mechanism, described the first saw cutting mechanism comprises the base that is slidably connected with the linear slide unit, and described base is provided with the slide rail perpendicular to the linear slide unit, and sliding on described slide rail is provided with the first sawing machine.
As further improvement in the technical proposal, described saw cutting mechanism is included in second saw cutting mechanism at the first saw cutting mechanism rear, and described the second saw cutting mechanism and the first saw cutting mechanism are mutually separated and be synchronized with the movement.
As further improvement in the technical proposal, described the first saw cutting mechanism comprises and is arranged on base the binder block that is used for compressing product when sawing.
As further improvement in the technical proposal, described induction installation is fixed on the guiding mechanism outside and over against the initial position of the first saw cutting mechanism.
The beneficial effects of the utility model are: the product that induction installation detects line by set apart from the time, controlling saw cutting mechanism by controller does on the linear slide unit on one side with product in the same way with the slip of speed, carry out sawing on one side, thereby complete the online sawing of fixed length, one-shot forming also reaches the required precision of design, only needs a set of equipment, effectively minimizing personnel configuration and improve the utilization rate in man-hour, improve production efficiency, saved cost.
Description of drawings
Below in conjunction with drawings and embodiments, the utility model is further illustrated.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the enlarged diagram of A part in Fig. 1;
Fig. 3 is the enlarged diagram of B part in Fig. 1;
Fig. 4 is the simplified schematic diagram of the utility model production process.
The specific embodiment
As Figure 1-Figure 4, a kind of line fixed length sawing machine comprises support 1 and saw cutting mechanism.Support 1 is provided with the guiding mechanism that drives product translation from front to back, and guiding mechanism not only provides product orientation for product, and also the translation for product provides power.Be from left to right to move at Fig. 1 product, preorder explained hereafter semi-finished product out are by the feeding machine continuous extruding, on guiding mechanism with constant speed translation.The linear slide unit 2 that be arranged in parallel with the product translation direction is arranged on support 1, this linear slide unit 2 be level to guide rail, saw cutting mechanism slidably is located on guide rail.Also be fixed with the induction installation 3 for detection of the product translation distance on support 1, induction installation 3 is connected with the saw cutting mechanism signal by the controller of peripheral hardware.Induction installation 3 is a kind of displacement transducers, after the distance of product by setting being detected, feedback signal is to controller, starting saw cutting mechanism by controller begins on one side to do in the same way translational motion with speed with product from initial position, carry out the fixed length sawing on one side, after sawing was completed, saw cutting mechanism returned to initial position.
Because in the present embodiment, only need to use this sawing machine, can carry out to the product with front operation line the fixed length cutting, effectively the minimizing personnel configure and improve the utilization rate in man-hour, have improved production efficiency, have saved cost.
As further preferred embodiment, guiding mechanism comprises leading to mechanism 4 and rear guiding mechanism 5, leadingly be spaced from each other to mechanism 4 and rear guiding mechanism 5, support 1 is divided into saw cutting area and finished product collecting region, in the past guiding mechanism 4 is backward in the process of guiding mechanism 5 translations for product, and saw cutting mechanism is all produced in saw cutting area.Leadingly be positioned on saw cutting mechanism to mechanism 4, be exactly specifically leading to mechanism 4 in for product traction guiding, with saw cutting mechanism and product synchronous translational.
As further preferred embodiment, as shown in figures 1 and 3, the outside of finished product collecting region is provided with receiver 6, and the finished product collecting region is provided with the lastics mechanism 7 that the product on rear guiding mechanism 5 is sent into receiver 6.Lastics mechanism 7 comprises a cylinder 71, the cylinder axis of cylinder 71 is hinged on lastics piece 72, lastics piece 72 is articulated in the rotating shaft 73 that is fixed on rear guiding mechanism 5 outsides, after the signal that product translation after the inductor that the finished product collecting region is installed is sensed sawing puts in place, control cylinder 71 shrinks, and the product bullet of the rear end perk of lastics piece 72 after with sawing delivered on receiver 6.Receiver 6 can be placed the product of some, so operating personnel can leave receiver 6 and go to process other matters, has further saved man-hour.
As depicted in figs. 1 and 2, as further preferred embodiment, leadingly comprise some rollers 41 to mechanism 4,41, each roller connects by telescoping mechanism 42, and product can be more stable in translation on roller 41.
As further preferred embodiment, saw cutting mechanism comprises the first saw cutting mechanism, the first saw cutting mechanism comprises the base 81 that is slidably connected with linear slide unit 2, and base 81 is provided with the slide rail 82 perpendicular to linear slide unit 2, slides on slide rail 82 and is provided with the first sawing machine 83.The first sawing machine 83 has comprised motor, motor-driven belt and by the saw blade of belt drives, so saw blade also can slidably reciprocate along slide rail 82 when horizontally slipping with linear slide unit 2, carries out directed sawing.
As further preferred embodiment, as depicted in figs. 1 and 2, saw cutting mechanism also is included in the second saw cutting mechanism 9, the second saw cutting mechanisms 9 and first saw cutting mechanism at the first saw cutting mechanism rear and mutually separates and be synchronized with the movement.The second saw cutting mechanism 9 is identical with the structure of the first saw cutting mechanism, and the distance that two saw cutting mechanisms are separated is the fixed length distance of the required sawing of product, and two saw cutting mechanisms are synchronized with the movement with identical track.The purpose that the second saw cutting mechanism 9 arranges is: displacement transducer detect that setpoint distance that product passes through feeds back to controller again and control that the first saw cutting mechanism starts during this period of time in always have the regular hour error, be that product may pass through a bit of distance more, the second saw cutting mechanism 9 has increased the precision of product to the excision of the stub bar of this a bit of distance.
Leadingly have two sections to mechanism 4, one section one end of front is fixed on support 1 foremost, the other end is fixed on the first saw cutting mechanism, and year first saw cutting mechanism stretching and contraction, one section one end of back is fixed on the first saw cutting mechanism, the other end is fixed on the second saw cutting mechanism 9, with two saw cutting mechanisms with identical speed translation.
As further preferred embodiment, the first saw cutting mechanism comprises and is arranged on base 81 binder block 84 that is used for compressing product when sawing, with clamping product, guarantee the sawing precision in the process of sawing, and binder block 84 guarantees not make product deform and scratch.The second saw cutting mechanism 9 has identical structure equally.
As further preferred embodiment, induction installation 3 is fixed on the guiding mechanism outside and over against the initial position of the first saw cutting mechanism, and it is the position that the first saw cutting mechanism is wanted sawing just that induction installation 3 detects the distance that product passes through.
Idiographic flow to the present embodiment is exemplified below: as shown in Figure 4, product is in leading from left to right translation in the mechanism 4, and through induction installation 3, induction installation 3 detects product passed through 1.5 meters after, send signal to controller, begin the while in linear slide unit 2 slips by controller control the first saw cutting mechanism and the second saw cutting mechanism 9 from initial position, the speed of slip is identical with the speed of product translation, and the distance that the first saw cutting mechanism and the second saw cutting mechanism 9 are separated by is also 1.5 meters; Meanwhile, the first sawing machine 83 on the first saw cutting mechanism slides on slide rail 82 and carries out operating perpendicular to the sawing of product translation direction, and the second saw cutting mechanism 9 is also done identical operation; After sawing is completed, the first sawing machine 83 on the first saw cutting mechanism slides on slide rail 82 and returns until do not interfere with product, the first saw cutting mechanism 2 turns back to initial position along the linear slide unit afterwards, and the second saw cutting mechanism 9 is done the motion identical with the first saw cutting mechanism; Enter rear guiding mechanism 5 after the product of sawing moulding, then delivered on receiver 6 by lastics device bullet and deposit; Sense next product translation after 1.5 meters when induction installation 3, repeated said process.
The above be the utility model preferred embodiment, it does not consist of the restriction to the utility model protection domain.
Claims (8)
1. line fixed length sawing machine, comprise support (1) and saw cutting mechanism, it is characterized in that: described support (1) is provided with the guiding mechanism that drives product translation from front to back, the linear slide unit (2) that be arranged in parallel with the product translation direction is arranged on described support (1), described saw cutting mechanism slidably is located on linear slide unit (2), be fixed with the induction installation (3) for detection of the product translation distance on described support (1), described induction installation (3) is connected with the saw cutting mechanism signal by the controller of peripheral hardware.
2. line fixed length sawing machine according to claim 1, it is characterized in that: described guiding mechanism comprises leading to mechanism (4) and rear guiding mechanism (5), describedly leadingly to mechanism (4) and rear guiding mechanism (5), support (1) is divided into saw cutting area and finished product collecting region, described saw cutting mechanism in saw cutting area, described leadingly be positioned on saw cutting mechanism to mechanism (4).
3. line fixed length sawing machine according to claim 2, it is characterized in that: the outside of described finished product collecting region is provided with receiver (6), and described finished product collecting region is provided with the lastics mechanism (7) that the product on rear guiding mechanism (5) is sent into receiver (6).
4. according to claim 2 or 3 described line fixed length sawing machines is characterized in that: describedly leadingly comprise some rollers (41) to mechanism (4), connect by telescoping mechanism (42) between described each roller (41).
5. line fixed length sawing machine according to claim 1, it is characterized in that: described saw cutting mechanism comprises the first saw cutting mechanism, described the first saw cutting mechanism comprises the base (81) that is slidably connected with linear slide unit (2), described base (81) is provided with the slide rail (82) perpendicular to linear slide unit (2), and upper slip of described slide rail (82) is provided with the first sawing machine (83).
6. line fixed length sawing machine according to claim 5, it is characterized in that: described saw cutting mechanism is included in second saw cutting mechanism (9) at the first saw cutting mechanism rear, and described the second saw cutting mechanism (9) is mutually separated and is synchronized with the movement with the first saw cutting mechanism.
7. according to claim 5 or 6 described line fixed length sawing machines is characterized in that: described the first saw cutting mechanism comprises and is arranged at the upper binder block (84) that is used for compressing product when sawing of base (81).
8. according to claim 5 or 6 described line fixed length sawing machines is characterized in that: described induction installation (3) is fixed on the guiding mechanism outside and over against the initial position of the first saw cutting mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220664911 CN202963615U (en) | 2012-12-05 | 2012-12-05 | Ligature fixed-length sawing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220664911 CN202963615U (en) | 2012-12-05 | 2012-12-05 | Ligature fixed-length sawing machine |
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CN202963615U true CN202963615U (en) | 2013-06-05 |
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CN 201220664911 Expired - Fee Related CN202963615U (en) | 2012-12-05 | 2012-12-05 | Ligature fixed-length sawing machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107999873A (en) * | 2017-11-01 | 2018-05-08 | 浙江威力士机械有限公司 | Bullhead saw systems |
CN108608589A (en) * | 2018-04-10 | 2018-10-02 | 东海县太阳光新能源有限公司 | A kind of quartz-tube cutting device |
CN109926653A (en) * | 2019-03-15 | 2019-06-25 | 大连富地重工机械制造有限公司 | Clamp and saw cutting device |
CN109940109A (en) * | 2019-03-22 | 2019-06-28 | 知亦达知识产权(深圳)有限公司 | A kind of disconnecting device of compressor wire fixed-length blanking |
CN110370401A (en) * | 2019-06-13 | 2019-10-25 | 杭州新松机器人自动化有限公司 | The tapered circle material of one kind can the sawed-off sorting processing unit (plant) of Automatic Diameter fixed length |
-
2012
- 2012-12-05 CN CN 201220664911 patent/CN202963615U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107999873A (en) * | 2017-11-01 | 2018-05-08 | 浙江威力士机械有限公司 | Bullhead saw systems |
CN108608589A (en) * | 2018-04-10 | 2018-10-02 | 东海县太阳光新能源有限公司 | A kind of quartz-tube cutting device |
CN109926653A (en) * | 2019-03-15 | 2019-06-25 | 大连富地重工机械制造有限公司 | Clamp and saw cutting device |
CN109940109A (en) * | 2019-03-22 | 2019-06-28 | 知亦达知识产权(深圳)有限公司 | A kind of disconnecting device of compressor wire fixed-length blanking |
CN110370401A (en) * | 2019-06-13 | 2019-10-25 | 杭州新松机器人自动化有限公司 | The tapered circle material of one kind can the sawed-off sorting processing unit (plant) of Automatic Diameter fixed length |
CN110370401B (en) * | 2019-06-13 | 2021-04-20 | 杭州新松机器人自动化有限公司 | Automatic fixed-length sawing and sorting device for conical round materials |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130605 Termination date: 20171205 |
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CF01 | Termination of patent right due to non-payment of annual fee |