CN202956641U - Curve offset machine based on advanced risk machine (ARM) 9 series micro controller and ZigBee wireless communication technology - Google Patents
Curve offset machine based on advanced risk machine (ARM) 9 series micro controller and ZigBee wireless communication technology Download PDFInfo
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- CN202956641U CN202956641U CN2012206166454U CN201220616645U CN202956641U CN 202956641 U CN202956641 U CN 202956641U CN 2012206166454 U CN2012206166454 U CN 2012206166454U CN 201220616645 U CN201220616645 U CN 201220616645U CN 202956641 U CN202956641 U CN 202956641U
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- wireless communication
- zigbee wireless
- control
- curve offset
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
A curve offset machine based on an advanced risk machine (ARM)9 series micro controller and the ZigBee wireless communication technology comprises an upper computer monitoring end formed by an industrial controlling machine, a lower computer monitoring end formed by the ARM9 series micro controller, a database server, a web server and a remote control monitoring end. The upper computer monitoring end and the lower computer monitoring end adopt the ZigBee wireless communication technology to transmit collection data and upper computer monitoring instructions. The upper computer monitoring end is connected with the database server to transmit onsite data information to be stored and control instruction information of the database server. The upper computer monitoring end is connected with the Web server to transmit data exchange request and response information. The remote control monitoring end is connected with the Web server to transmit request information and response information of a client. The curve offset machine controls a large servo motor to print synchronously through the ARM9 series controller and has the advantages of being simple in printing process, high in automation degree, clear and attractive in printing face pattern, low in printing cost and the like.
Description
Technical field
The utility model relates to automation control area, ZigBee wireless communication technology and the Internet communication technology, relate in particular to a kind of curve offset press based on ARM9 Series of MCU and ZigBee wireless communication technique, it is the skill upgrading of existing curve offset press, have the characteristics such as typography is simple, automaticity is high, chromatography is accurate, attractive in appearance, the firm coloration of seal face clear patterns, and printing cost is low.
Background technology
Along with developing rapidly of packaging industry, the packages printing industry has more and more important position in China.But just at present present situation is seen, also there be a certain distance in the overall technology level with comparing abroad.Compare with external same category of device, the traditional printing equipment device level of China relatively lags behind, particularly the even China ink in seal bucket aspect is inhomogeneous, fluctuation of service, no matter from the precision aspect of critical component, or the application of the stability, particularly intelligent high and new technology of complete machine operation, aggregate level all lags behind abroad.
Mechanized equipment industrial expansion level is the reflection of the comprehensive strength of country aspect scientific and technical.At present, western developed country has occupied most of market share of international high-grade packaging printing machines, especially is in especially monopoly position on the major diameter flexographic techniques.
At present domestic have some producers by research of technique central numeral integrated control device, roller and colour cell modular design device, two make synchronously by workpiece and the gordian techniquies such as the synchronous chromatography device of colour cell, black quantity regulating device, the solid system and device of UV light, Intelligent self-checking device at servomotor and to dispose, make stability, the prouctiveness of complete machine realize great-leap-forward development, reach advanced world standards, occupy certain share at home with on the international market.But also need on core technology, further to strengthen research and development capabilities, so that product has larger economic results in society.
Along with the development of technology of Internet of things, wireless telecommunications reach its maturity, and wireless communication technique can avoid the wiring of industry spot loaded down with trivial details, and the realization pulpit can be realized to the controlled in wireless of industry spot.The utility model adopts the ZigBee wireless communication technique, realizes the data communication and instruction control of ipc monitor end and slave computer control end.The utility model practical convenient, industrial computer position are not arranged by circuit, and the operator can be in indoor easy manipulation.Simultaneously, the utility model adopts the ARM9 Series of MCU, can realize collection and processing to field data, and can carry out fast command operating to field apparatus according to result, realizes the increasingly automated operation of this curve offset press.
The utility model content
The utility model has been realized present emerging technology of Internet of things in the application of curve offset press, makes original curve offset press can realize full-automatic and overall process fully.The utility model realizes that by the ZigBee wireless communication technique industrial computer is to all round process control of the curve offset press of industry spot, and by the Hierarchical Design to the monitoring of curve offset press production run and control system, satisfy various users and processed on-the-spot different demands, guaranteed convenience, multi-stratification, reliability and the security of production run.
Technical scheme
The technical scheme that its technical matters that solves the utility model adopts is:
The utility model is comprised of the supervisory system of network remote, local industrial computer and on-site manual tertiary level, and wherein the rank of long distance control system is the highest.
The utility model system comprises: the ipc monitor end that is made of Industrial Control Computer, slave computer monitoring client, database server, Web server and the remote monitoring end that is made of the ARM9 Series of MCU consist of.Wherein, ipc monitor end and slave computer monitoring client adopt ZigBee wireless communication technology transmission image data and ipc monitor instruction.The ipc monitor end links to each other with database server and transmits field data information to be stored and the steering order information of database server.Ipc monitor end link to each other with Web server the transmission of data exchange request and response message.Remote monitoring end link to each other with Web server respectively solicited message and the response message of transmission client.
Host computer is made of Industrial Control Computer, considers that printing operation workman's hand channel often can adhere to printing ink, adopts the touch-screen panel of making dirty easily, take to control simple, talk with easily man machine operation interface, realize that the data of industry spot show and instruction control.Ipc monitor end and slave computer control end adopt ZigBee communication transmission field data information and PC control command information.
Slave computer comprises ARM9 flush bonding processor, ZigBee wireless communication module, sensor mechanism and topworks.Wherein, the field data information that sensor mechanism links to each other with flush bonding processor and gathers, flush bonding processor is processed field data information and is uploaded to host computer by the ZigBee wireless communication module, simultaneously, flush bonding processor receives the instruction that host computer is passed on by the ZigBee wireless communication module, the flush bonding processor data message after control information transmission and the processing that links to each other with topworks.
Adopt the instruction of ZigBee communication interconnected transmission collection in worksite data and host computer between described slave computer and the host computer, channel radio messenger data transmission is more convenient, has avoided wiring loaded down with trivial details so that opertaing device is simpler.
This section deletion
Described remote monitoring end is client browser, the client browser monitoring client comprises test man's user browser and administrator's browser, wherein test man's user browser can only be inquired about curve offset press production process technology data message, and administrator's browser can carry out real-time monitoring and control to the scene.
Adopt friendly man-machine interface, reduced field wiring amount and maintenance workload, expansion and centralized management are convenient in system.Control system realizes the intellectuality of Industry Control to the closed-loop control of curve offset press production process parameters employing based on intelligent algorithm simultaneously.Overall process fully automatically control thoroughly allows operating personnel liberate both hands, avoids being the impact of maloperation on processing procedure, realization industrial control automation because of the people.
Description of drawings
Fig. 1 is the utility model system structural framework;
Fig. 2 is the micro controller function structural drawing;
Fig. 3 is workflow diagram of the present utility model;
The primary clustering symbol description:
1 ipc monitor end, 9 topworkies
2 slave computer control ends, 10 level transducers
3 database servers, 11 pressure transducers
4 Web servers, 12 servo converter units
5 factory's management systems, 13 AC servo motor
6 embedded processing, 14 rotary encoders
7 ZigBee wireless modules
8 sensor mechanism
Embodiment
Below in conjunction with drawings and Examples the utility model is elaborated.Present embodiment is implemented under take technical solutions of the utility model as prerequisite, provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
Embodiment.
The utility model is comprised of the supervisory system of network remote, local industrial computer and on-site manual tertiary level, and wherein the rank of long distance control system is the highest.
As shown in Figure 1, present embodiment comprises: ipc monitor end 1, slave computer control end 2, database server 3, Web server 4, factory management system 5 and ZigBee wireless communication module 7.Wherein, ipc monitor end 1 adopts ZigBee wireless communication module 7 to transmit field data information and the PC control command information that gathers with slave computer control end 2.Ipc monitor end 1 links to each other with database server 3 and transmits field data information to be stored and the steering order information of database server 3.Factory management system 5 and Web server 4 are by ICP/IP protocol link to each other the HTTP solicited message of transmission client and the web page answers information of Web server 4.
Described ipc monitor end 1 is selected Siemens's industrial control computer, the man-machine interface that exploitation is friendly.Ipc monitor end 1 is realized real-time data communication by ZigBee wireless module and slave computer control end 2, realizes that site technique flow process and data message real-time analysis show.
Described database server 3 has adopted database Microsoft SQL Server2008 to create and management, this server links to each other with ipc monitor end 1, the store and management of the management of cooperation user account, the generation of webpage and various field data, control parameter is in order to ipc monitor end 1, Web server 4 access.
Described Web server 4 respectively with database server 3 link to each other with ipc monitor end 1 the transmission of data solicited message and response message.Web server 4 is finished dynamic interaction in client with the form of webpage, and the HTTP request by the response remote client is published to client browser fully with user program, and the control command of simultaneously client being submitted to deposits database server 3 in.
Described factory management system 5 adopts the mode of user browser.Wherein, the user adopts the above version browser of IE6.0, is divided into domestic consumer's browser and administrator's browser.Domestic consumer's browser can only be inquired about curve offset press production process technology data message, and administrator's browser can carry out real-time monitoring and control to the scene.
As shown in Figure 2, slave computer control end 2 comprises flush bonding processor 6, ZigBee wireless communication module 7, sensor mechanism 8 and topworks 9.Wherein, the sensor mechanism 8 field data information that transmission sensor mechanism 8 gathers that links to each other with flush bonding processor 6,7 pairs of field data information of flush bonding processor are processed and are uploaded to ipc monitor end 1 by ZigBee wireless communication module 7, simultaneously, flush bonding processor 6 receives the instruction that ipc monitor ends 1 are passed on by ZigBee wireless communication module 7, flush bonding processor 6 data message after control information transmission and the processing that links to each other with topworks 9.
Described flush bonding processor 6 carries the input that the A/D translation function realizes analog quantity, adopts the MICROMASTEP440 frequency converter to realize the output of analog quantity.6 pairs of process datas of flush bonding processor carry out Intelligent treatment, and system is carried out the closed loop Based Intelligent Control.
Described sensor mechanism 8 comprises: level transducer 10, pressure transducer 11.Be installed on respectively curve offset press produce each link detect respectively the bucket push away whether put in place and the bucket whether be blown, the correlation parameters such as transmission process thing position and pressure link to each other with flush bonding processor 7.
Described topworks 9 comprises: servo converter unit 12, AC servo motor 13 and rotary encoder 14.Link to each other with flush bonding processor 6 by frequency converter, according to the data output instruction operation after processing, realize the full automation of overall process.
Fig. 3 is workflow diagram of the present utility model, present embodiment is as follows in the application of curve offset press production run: the user selects suitable monitor mode according to self residing position and authority, and system carries out authentication according to the user's information of system server storage automatically.The user intactly observes the whole production procedure of curve offset press at the host computer interfacial energy, being passed to bucket from bucket spreads out of, the user can carry out suitable adjustment to production procedure according to the various states of production run mean camber offset press, guarantees that the typography of curve offset press is clear reliable.The destruction that causes field apparatus for fear of the maloperation of host computer, on-site manual control has the authority of highest level.
The optimum efficiency of utility model
The present embodiment method is simple, be easy to realize, and cost is lower.Present embodiment is set up one take industrial computer as control center, by each sensor feedback of pick-up unit, realizes from the Automatic Control model that advances bucket, corona, printing, solidifies, goes out barrel.Adopt servomotor control print couple and Workpiece printing synchronous, the polygon effect of avoiding tradition to utilize the universal joint shaft transmission to produce has improved printing precision greatly.By the FEEDBACK CONTROL of testing result to Control System of Microcomputer, the online real-time control of pass through peripheral circuit, bucket pushes away not in place or bucket when not being blown, and makes warning, and shutdown.Present embodiment adopts friendly man-machine interface, expansion and centralized management are convenient in system, the ZigBee wireless telecommunications are applied to this system data transmission, the wireless telecommunications that realized ipc monitor end and slave computer control end have reduced field wiring amount and maintenance workload, avoided technique local communication circuit various, loaded down with trivial details situation connects up.Simultaneously, the technician needn't come to personally to process and on-the-spotly just can obtain important deal with data and equipment running status, operation that can the Long-distance Control field apparatus.In addition, present embodiment provides multi-level control model, has satisfied the on-the-spot different requirements of various controls, and control procedure realizes the closed-loop control based on intelligent algorithm, has guaranteed the technological parameter accuracy, guarantees accurate, the unfailing performance of processing procedure.
Claims (5)
1. based on the curve offset press of ARM9 microcontroller and ZigBee wireless communication technique; comprise: the ipc monitor end that is consisted of by Industrial Control Computer; the slave computer monitoring client that is consisted of by the ARM9 Series of MCU; database server; Web server and remote monitoring end consist of; wherein the slave computer control end is made of flush bonding processor; realize data acquisition; instruction is passed on and is realized the ZigBee wireless telecommunications with host computer; host computer is made of Industrial Control Computer; the hand channel of considering the printing operation workman often can adhere to printing ink; adopt the touch-screen panel of making dirty easily; we adopt the design of man-machine interface; so that control simple; man-machine conversation is convenient; the data that realize industry spot show and instruction control; ipc monitor end and slave computer control end adopt ZigBee communication transmission field data information and PC control command information; ipc monitor end link to each other with Web server the transmission of data exchange request and response message, remote monitoring end link to each other with Web server solicited message and the response message of transmission client.
2. the curve offset press based on ARM9 Series of MCU and ZigBee wireless communication technique according to claim 1 is characterized in that the ipc monitor end is selected industrial control computer, the man-machine interface that design is friendly.
3. the curve offset press based on ARM9 Series of MCU and ZigBee wireless communication technique according to claim 1, it is characterized in that, slave computer comprises the ARM9 flush bonding processor, the ZigBee wireless communication module, sensor mechanism and topworks, wherein, the field data information that sensor mechanism links to each other with flush bonding processor and gathers, flush bonding processor is processed field data information and is uploaded to host computer by the ZigBee wireless communication module, simultaneously, flush bonding processor receives the instruction that host computer is passed on by the ZigBee wireless communication module, the flush bonding processor data message after control information transmission and the processing that links to each other with topworks.
4. the curve offset press based on ARM9 Series of MCU and ZigBee wireless communication technique according to claim 1, it is characterized in that, adopt the instruction of ZigBee communication interconnected transmission collection in worksite data and host computer between described slave computer and the host computer, channel radio messenger data transmission is more convenient, has avoided wiring loaded down with trivial details so that opertaing device is simpler.
5. the curve offset press based on ARM9 Series of MCU and ZigBee wireless communication technique according to claim 1, it is characterized in that, described remote monitoring end is client browser, the client browser monitoring client comprises test man's user browser and administrator's browser, wherein test man's user browser can only be inquired about curve offset press production process data information, and administrator's browser can carry out real-time monitoring and control to the scene.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206166454U CN202956641U (en) | 2012-11-19 | 2012-11-19 | Curve offset machine based on advanced risk machine (ARM) 9 series micro controller and ZigBee wireless communication technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206166454U CN202956641U (en) | 2012-11-19 | 2012-11-19 | Curve offset machine based on advanced risk machine (ARM) 9 series micro controller and ZigBee wireless communication technology |
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| Publication Number | Publication Date |
|---|---|
| CN202956641U true CN202956641U (en) | 2013-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012206166454U Expired - Fee Related CN202956641U (en) | 2012-11-19 | 2012-11-19 | Curve offset machine based on advanced risk machine (ARM) 9 series micro controller and ZigBee wireless communication technology |
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| Country | Link |
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| CN (1) | CN202956641U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105235160A (en) * | 2015-10-30 | 2016-01-13 | 苏州康尼格电子科技股份有限公司 | Remote low-pressure injection molding apparatus control method and system based on Internet and configuration software |
-
2012
- 2012-11-19 CN CN2012206166454U patent/CN202956641U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105235160A (en) * | 2015-10-30 | 2016-01-13 | 苏州康尼格电子科技股份有限公司 | Remote low-pressure injection molding apparatus control method and system based on Internet and configuration software |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130529 Termination date: 20151119 |
|
| EXPY | Termination of patent right or utility model |