CN202944893U - Vehicle-mounted bulk potato fast automatic discharge screening and soil removing device - Google Patents
Vehicle-mounted bulk potato fast automatic discharge screening and soil removing device Download PDFInfo
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- CN202944893U CN202944893U CN 201220626839 CN201220626839U CN202944893U CN 202944893 U CN202944893 U CN 202944893U CN 201220626839 CN201220626839 CN 201220626839 CN 201220626839 U CN201220626839 U CN 201220626839U CN 202944893 U CN202944893 U CN 202944893U
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Abstract
The utility model relates to a vehicle-mounted bulk potato fast automatic discharge screening and soil removing device which comprises a vehicle automatic discharge inclined platform, a spiral conveying machine and a vibration screen. A hydraulic system is utilized by the device for control, so that the vehicle-mounted bulk potato automobile platform can be lifted and inclined to a vehicle automatic discharge angle with a rotating shaft as a fixing pivot and glide depending on self-weight of potatoes to achieve fast discharging. In the process of discharging the potatoes, the potatoes and soil carried by vehicles can be effectively separated, the potatoes enter a production line material conveying system, and the soil is collected in a centralized mode and taken away by the original vehicles. The device lowers labor cost greatly, lightens labor intensity, is automatic in operation and simple and convenient to operate, achieves fast automatic discharge of trucks, shortens time for owners to wait for discharge greatly, facilitates the owners, and improves work efficiency.
Description
Technical field
The utility model relates to the system and device of vehicle-mounted potato quick self-discharging in bulk and screening removal earth.
Background technology
Along with the fast development of Dingxi, Gansu potato backbone industry, the leading enterprises such as the Potato Industry construction of base of the local natural resource advantages of support, processing, storing, sale arise at the historic moment, and development grows.Especially the farina processing as high added value had formed scale already, just progressively moved towards the road of cycle development.
At present, mainly come Bulk Transport ﹠ its by big-and-middle-sized autotruck as the required raw material potato of farina processing industry.Unload main dependence and manually complete, and have earth to be mingled with wherein in various degree.According to statistics, the unloading labour cost is 7.00 yuan/tons; The time that 20 tons of conventional load carrying ability 6 people's bags unload is about 1 hour, and discharge rate is about 3.3 tons/hour per capita; The potato breakage rate is 5-6%.In this process, have mainly that long, the artificial physical demands of unloading time is large, cost of labor is high, damaged inevitable, the starch leakage ubiquity of potato, carry with car that earth is difficult to be separated and difficult metering.The outwardness of above problem affects the normal production of processing enterprise and the extraneous expense of productive costs to some extent.As the unloading simultaneously in the short time of many cars, and when guaranteeing that the uninterrupted serialization of manufacturing line is produced, long-time continual artificial heavy physical labour is exceedingly overdraw muscle power probably, and the unloading labour power is difficult to guarantee unloaded operation and the normal needs of producing to a certain extent.
Summary of the invention
In order to address the above problem, the purpose of this utility model is to provide vehicle-mounted potato quick self-discharging screening in bulk to remove native device.It can the vehicle-mounted potato in bulk of fast automatic unloading, can realize again potato and carry earth with car and effectively separate, and potato enters production and processing system, earth centralized collection and a kind of device of being transported by former car.
To achieve these goals, the utility model adopts following technical scheme:
Native device is removed in a kind of vehicle-mounted potato quick self-discharging screening in bulk, comprises vehicle Self-tipping sloping platform, conveyor screw, vibrating grizzly three parts.
Vehicle Self-tipping sloping platform comprises platform lower bracket, I-shaped support beam, platform upper bracket, lifting-up support, preventing automobile from going backward block mechanism, bearing bracket, bearing seat, rotating shaft, hydraulic actuating cylinder bearing, hydraulic actuating cylinder.The platform lower bracket is positioned at the bottommost of stage apparatus, platform lower bracket upper strata installation I-shaped support beam; I-shaped support beam and platform lower bracket upper surface welded and installed, I-shaped support beam upper strata is the platform upper bracket; The platform upper bracket upper berth sliding steel plate of setting up defences, the platform upper bracket is apart from vehicle tail end both sides, the rotating shaft of being rotated by two symmetric coaxial hearts matches with bearing bracket and the bearing seat of platform lower bracket, the platform upper bracket is connected with the platform lower bracket by bolt and nut by bearing seat, two lifting-up supports that platform is arranged apart from headstock end bilateral symmetry, lifting-up support is connected with large connecting panel on being welded on the platform upper bracket by bolt and nut; Matching with lifting-up support, the hydraulic actuating cylinder top is connected with the large connecting panel of lifting-up support by rotating shaft on the hydraulic actuating cylinder bearing, the bottom is connected with the upper plane of platform lower bracket by rotating shaft, by hydraulic actuating cylinder on the hydraulic actuating cylinder bearing, the platform upper bracket is rotated around rotating shaft, at the platform upper bracket apart from vehicle tail end mounting vehicle anti-retrogression block assemble mechanism.
Conveyor screw comprises U-shaped groove assemble mechanism, main shaft of screw conveyor assemble mechanism, driving system power configuration mechanism.The conveyor screw integral installation is in the position that inclination of vehicle platform vehicle tail end is set, and affixed by U-shaped groove assemble mechanism and platform auxiliary framework, and the helical feed main shaft is installed between the left U-shaped plate of U-shaped groove and right U-shaped plate by bearing, and the use bolt and nut is fastening; The supporting chain drive of reducing motor connects driving wheel and flower wheel, drives main shaft rotation in nested bearing, with the fastening reducing motor of bolt and nut;
Vibrating grizzly is comprised of sieve nest, frame, vibrating motor, spring, collection soil case, vibrating grizzly is installed on the material outlet place of conveyor screw, be located in spring bearing on frame, be equipped with spring on spring bearing, spring perch is housed on spring, sieve nest is positioned at above spring perch, frame is connected with spring bearing, and fastening with bolt and nut, and vibrating motor is arranged on the two sides of sieve nest, fastening with bolt and nut, collect native case welded and installed below frame.
The biggest lifting capacity of the utility model design is 120 tons (containing the platform deadweight).Traffic capacity is about 2.7 tons/minute, is converted into 160 tons/hour.
Advantage of the present utility model is mainly reflected in following several respects:
1, realized that vehicle-mounted potato in bulk by the original fundamental shifts that manually are unloaded to the automation unloading, fully liberated labour power, made the unloading labour cost of original 7.00 yuan/tons reduce to zero.If by the total of 40,000 tons of potatos of annual requirement, only this year can save labour cost and be about 280,000 yuan.
2, greatly improved work efficiency.Design is the about normal discharge rate of 160 tons per hour, is that original 20 tons of load carrying abilities, 6 people's bags unload about approximately 8 times of 1 hour conventional speeds of total used time.During Self-tipping, avoid the breakage of potato, unloading time has shortened approximately 7 times.
3, realized potato and carried effectively separating of earth with car.After separating, potato enters production system, and earth is concentrated and transported by former car and merges the measure of appraising and deciding tare weight, has both alleviated the production burden, and accurate potato weight metering has contained effectively that again the illegal retailer's of part malice is mixed native behavior.
4, the automatic load-release system device directly with the machining production line combination, reduced unnecessary intermediate material conveying process, facilitated production, reduced the part producing cost payout, reduced to greatest extent breakage in the potato course of conveying, thereby the starch that has reduced when potato is damaged runs off.
5, greatly shorten the time that the car owner waits for unloading, facilitated the car owner.
Description of drawings:
Fig. 1 is the utility model vehicle Self-tipping sloping platform schematic diagram.
Fig. 2 is Fig. 1 birds-eye view.
Fig. 3 is the lateral plan of Fig. 1.
Fig. 4 is the U-shaped groove assemble mechanism of the utility model schematic diagram.
Fig. 5 is Fig. 4 birds-eye view.
Fig. 6 is the lateral plan of Fig. 4.
Fig. 7 is the utility model vibrating grizzly schematic diagram.
Fig. 8 is Fig. 7 birds-eye view.
Fig. 9 is the lateral plan of Fig. 7.
The specific embodiment
Below, by reference to the accompanying drawings the utility model is further described again:
As Figure 1-3, a kind of vehicle Self-tipping sloping platform.Platform is 14000*4540*4503mm.Comprise platform lower bracket 1, I-shaped support beam 2, platform upper bracket 3, lifting-up support 4, preventing automobile from going backward block mechanism 11, bearing bracket 5, bearing seat 6, rotating shaft 7, hydraulic actuating cylinder bearing 9, hydraulic actuating cylinder 12.Platform lower bracket 1 is positioned at the bottommost of stage apparatus, firmly is installed on the steel and concrete structure basis; I-shaped support beam 2 is installed on platform lower bracket 1 upper strata; I-shaped support beam 2 and platform lower bracket 1 upper surface welded and installed, I-shaped support beam 2 upper stratas are platform upper bracket 3; Platform upper bracket 3 is apart from vehicle tail end both sides, the rotating shaft 7 of being rotated by two symmetric coaxial hearts matches with bearing bracket 5 and the bearing seat 6 of platform lower bracket 1, platform upper bracket 3 is connected with platform lower bracket 1 by bolt, nut by bearing seat 6, two lifting-up supports 4 that platform is arranged apart from headstock end bilateral symmetry, lifting-up support 4 is connected with large connecting panel 8 on being welded on the platform upper bracket by bolt and nut; Matching with lifting-up support 4, hydraulic actuating cylinder 12 tops are connected with the large connecting panel 8 of lifting-up support 4 by rotating shaft 7 on hydraulic actuating cylinder bearing 9, the bottom is connected with the upper plane of platform lower bracket 1 by rotating shaft 7, by hydraulic actuating cylinder 12 on hydraulic actuating cylinder bearing 9, platform upper bracket 3 is rotated around rotating shaft 7, and form certain angle of inclination with horizontal direction, realize the quick self-discharging of vehicle-mounted cargo; In order to prevent falling back when the vehicle self-unloading from tilting, at the platform upper bracket apart from vehicle tail end mounting vehicle anti-retrogression block assemble mechanism 11.Preventing automobile from going backward block assemble mechanism 11 is completed by the hydraulic pressure corollary system; Checkered plate 10 is laid on platform upper bracket 3 upper stratas, is convenient to the vehicle unloading and travels and park.
Conveyor screw comprises U-shaped groove assemble mechanism, main shaft of screw conveyor assemble mechanism, driving system power configuration mechanism.The conveyor screw integral installation is in the position of inclination of vehicle platform vehicle tail end setting, and affixed by U-shaped groove assemble mechanism and platform auxiliary framework, helical feed main shaft 16 is installed on 17 of the left U-shaped plate 14 of U-shaped groove 13 and right U-shaped plates by bearing 15, and is fastening with bolt and nut; Supporting chain 21 transmission devices of reducing motor 20 connect driving wheel 19 and flower wheel 18, drive main shaft 16 rotations in nested bearing 15, complete material by the fastening reducing motor 20 of bolt and nut and transmit.
Vibrating grizzly is comprised of sieve nest 22, frame 23, vibrating motor 26, spring 27, the native case 28 of collection.Vibrating grizzly is installed on the material outlet place of conveyor screw, be located in spring bearing 25 on frame 23, be equipped with spring 27 on spring bearing 25, spring perch 24 is housed on spring 27, and sieve nest 22 is positioned at spring perch 24 tops, and frame 23 is connected with spring bearing 25, and fastening with bolt and nut, vibrating motor 26 is arranged on the two sides of sieve nest 22, and is fastening with bolt and nut, collects native case 28 welded and installed below frame 23.
Specified operational procedure is as follows:
SHAPE * MERGEFORMAT 1, goods carrying vehicle enter from the vehicle tail end slope of platform and walk to platform unloaded operation position, through the staff confirm the storing cycle position errorless after the operation of beginning system.
2, start the anti-car stop assembly that falls back and promote button, block is opened to predetermined altitude, press system's stop button, lock this hydraulic efficiency pressure system.
3, the driver opens the compartment back shield, carries out all front dead works of vehicle self-unloading.
4, after the driver leaves safely, operating personal row again checks vehicles whether possess the self-unloading condition, after possessing the self-unloading condition, open platform upper bracket hydraulic lifting system and promote start button, and examine at any time the angle of inclination of platform upper bracket, by closing push button, the locking hydraulic efficiency pressure system relies on goods deadweight downslide, Self-tipping when platform reaches the self-unloading angle.
5, when goods begins to unload, open simultaneously the conveyor screw, the shaker separator that match with the self-unloading platform and select system to enter into the manufacturing line material-transporting system.Other feedway is to realize continuous operations.
6, look cargo dumping speed, the slower lifting platform upper bracket of operation that touches the button, the angle of inclination that progressively increases the platform upper bracket makes the even self-unloading of goods complete.
7, confirm the goods completion of discharge, close other relevant conveying and arrange, open platform upper bracket hydraulic pressure and fall system button after rise, after making the platform upper bracket revert to the normal position, press hydraulic pressure and fall stop button after rise, lock this hydraulic efficiency pressure system.
8, start the anti-retrogression block and fall button after rise, block is fallen back to behind the normal position by stop button.
9, after the self-unloading platform returns initial position, the driver walks to car and carries the earth junction from the platform vehicle that drives away, be delivered in the compartment by the special transfer device earth that this car is going along with, by the compartment, earth taken back together with car and appraised and decided tare weight, appraise and decide actual cargo capacity.A working cycle is completed in self-unloading work.
10, when this car left workplatform dress soil, next load-carrying vehicle was pressed the said procedure repetitive operation.
Claims (1)
1. native device is removed in a vehicle-mounted potato quick self-discharging screening in bulk, comprises vehicle Self-tipping sloping platform, conveyor screw, vibrating grizzly three parts, it is characterized in that:
Vehicle Self-tipping sloping platform, comprise platform lower bracket (1), I-shaped support beam (2), platform upper bracket (3), lifting-up support (4), preventing automobile from going backward block mechanism (11), bearing bracket (5), bearing seat (6), rotating shaft (7), hydraulic actuating cylinder bearing (9), hydraulic actuating cylinder (12), platform lower bracket (1) is positioned at the bottommost of stage apparatus, platform lower bracket (1) upper strata installation I-shaped support beam (2); I-shaped support beam (2) and platform lower bracket (1) upper surface welded and installed, I-shaped support beam (2) upper strata is platform upper bracket (3); Platform upper bracket (3) the upper berth sliding steel plate (10) of setting up defences, platform upper bracket (3) is apart from vehicle tail end both sides, the rotating shaft (7) of being rotated by two symmetric coaxial hearts matches with bearing bracket (5) and the bearing seat (6) of platform lower bracket (1), platform upper bracket (3) is connected with platform lower bracket (1) by bolt and nut by bearing seat, two lifting-up supports (4) that platform is arranged apart from headstock end bilateral symmetry, lifting-up support (4) is connected with large connecting panel (8) on being welded on platform upper bracket (3) by bolt and nut; The upper hydraulic actuating cylinder (12) of the hydraulic actuating cylinder bearing (9) that matches with lifting-up support (4) top is connected with the large connecting panel (8) of lifting-up support (4) by rotating shaft (7), the bottom is connected by the upper plane of rotating shaft (7) with platform lower bracket (1), by the upper hydraulic actuating cylinder (12) of hydraulic actuating cylinder bearing (9), platform upper bracket (3) is rotated around rotating shaft (7), at platform upper bracket (3) apart from vehicle tail end mounting vehicle anti-retrogression block assemble mechanism (11);
Conveyor screw comprises U-shaped groove assemble mechanism, main shaft of screw conveyor assemble mechanism, driving system power configuration mechanism,
The conveyor screw integral installation is in the position of inclination of vehicle platform vehicle tail end setting, and affixed by U-shaped groove assemble mechanism and platform auxiliary framework, helical feed main shaft (16) is installed between the left U-shaped plate of U-shaped groove (13) (14) and right U-shaped plate (17) by bearing (15), and is fastening with bolt and nut; The supporting chain of reducing motor (20) (21) transmission device connects driving wheel (19) and flower wheel (18), drives main shaft (16) rotation in nested bearing (15), with the fastening reducing motor of bolt and nut (20);
vibrating grizzly is by sieve nest (22), frame (23), vibrating motor (26), spring (27), collecting native case (28) forms, vibrating grizzly is installed on the material outlet place of conveyor screw, be located in spring bearing (25) on frame (23), be equipped with spring (27) on spring bearing (25), spring perch (24) is housed on spring (27), sieve nest (22) is positioned at above spring perch (24), frame (23) is connected with spring bearing (25), and fastening with bolt and nut, vibrating motor (26) is arranged on the two sides of sieve nest (22), fastening with bolt and nut, collect native case (28) welded and installed below frame (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220626839 CN202944893U (en) | 2012-11-25 | 2012-11-25 | Vehicle-mounted bulk potato fast automatic discharge screening and soil removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220626839 CN202944893U (en) | 2012-11-25 | 2012-11-25 | Vehicle-mounted bulk potato fast automatic discharge screening and soil removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202944893U true CN202944893U (en) | 2013-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220626839 Expired - Fee Related CN202944893U (en) | 2012-11-25 | 2012-11-25 | Vehicle-mounted bulk potato fast automatic discharge screening and soil removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202944893U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552857A (en) * | 2013-11-11 | 2014-02-05 | 太原重工股份有限公司 | Large-size car stop structure for mine crushing station |
| CN103832844A (en) * | 2012-11-25 | 2014-06-04 | 甘肃兰凯淀粉水处理设备制造有限公司 | Vehicle-mounted device for automatically and rapidly unloading bulk potatoes in sorting mode and removing soil on bulk potatoes |
-
2012
- 2012-11-25 CN CN 201220626839 patent/CN202944893U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103832844A (en) * | 2012-11-25 | 2014-06-04 | 甘肃兰凯淀粉水处理设备制造有限公司 | Vehicle-mounted device for automatically and rapidly unloading bulk potatoes in sorting mode and removing soil on bulk potatoes |
| CN103552857A (en) * | 2013-11-11 | 2014-02-05 | 太原重工股份有限公司 | Large-size car stop structure for mine crushing station |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130522 Termination date: 20151125 |