CN103832844A - Vehicle-mounted device for automatically and rapidly unloading bulk potatoes in sorting mode and removing soil on bulk potatoes - Google Patents
Vehicle-mounted device for automatically and rapidly unloading bulk potatoes in sorting mode and removing soil on bulk potatoes Download PDFInfo
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- CN103832844A CN103832844A CN201210481953.5A CN201210481953A CN103832844A CN 103832844 A CN103832844 A CN 103832844A CN 201210481953 A CN201210481953 A CN 201210481953A CN 103832844 A CN103832844 A CN 103832844A
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Abstract
The invention relates to a vehicle-mounted device for automatically and rapidly unloading bulk potatoes in a sorting mode and removing soil on the bulk potatoes. The vehicle-mounted device for automatically and rapidly unloading the bulk potatoes in the sorting mode and removing the soil on the bulk potatoes comprises an oblique and automatic vehicle unloading platform, a spiral conveyer and a vibrating screen, wherein through the control of a hydraulic system, a vehicle-mounted bulk potato vehicle platform is lifted and inclined to be at a vehicle self-unloading angle with a rotary shaft as a fixed support, the potatoes slide downwards by means of the self weight of the potatoes to achieve rapid unloading, the potatoes are effectively separated from the soil carried along with the potatoes on a vehicle when the potatoes are unloaded, the potatoes enter a material conveying system of a production line, and the soil is collected in a centralized mode and carried away by the vehicle. According to the vehicle-mounted device for automatically and raidly unloading the bulk potatoes in the sorting mode and removing the soil on the bulk potatoes, labor cost is greatly reduced, labor intensity is relived greatly, automatic operation is achieved, operation is easy and convenient, and rapid and automatic unloading of a truck is achieved; meanwhile, waiting time of a truck owner when the potatoes are unloaded is greatly shortened, convenience is brought to the truck owner, and working efficiency is improved.
Description
Technical field
The present invention relates to vehicle-mounted potato quick self-discharging in bulk screening and remove the system and device of earth.
Background technology
Along with the fast development of Dingxi, Gansu potato backbone industry, rely on the leading enterprises such as the Potato Industry construction of base, processing, storing, sale of local natural resource advantages to arise at the historic moment, and constantly develop.Especially already form scale as the farina processing of high added value, just progressively moved towards the road of cycle development.
At present, mainly carry out Bulk Transport & its by big-and-middle-sized autotruck as the required raw material potato of farina processing industry.Unload main dependence and manually complete, and have earth to be mingled with in various degree wherein.According to statistics, 7.00 yuan/ton of unloading labour costs; 20 tons of conventional load carrying ability 6 people wrap the time of unloading and are about 1 hour, and discharge rate is about 3.3 tons/hour per capita; Potato breakage rate is 5-6%.In this process, mainly have that long, the artificial physical demands of unloading time is large, cost of labor is high, damaged inevitable, the starch leakage ubiquity of potato, carry with car that earth is difficult to be separated and difficult metering.The outwardness of above problem, affects the normal production of processing enterprise and the extraneous expense of productive costs to some extent.As unloading simultaneously in many cars short time, and while ensureing that the uninterrupted serialization of manufacturing line is produced, probably exceedingly overdraw muscle power of long-time continual artificial heavy physical labour, unloading labour power is difficult to guarantee unloaded operation and the normal needs of producing to a certain extent.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide vehicle-mounted potato quick self-discharging screening in bulk to remove native device.It can the vehicle-mounted potato in bulk of fast automatic unloading, can realize again potato and carry with car that earth is effective to be separated, and potato enters production and processing system, earth centralized collection a kind of device of being transported by former car.
To achieve these goals, the present invention adopts following technical scheme:
Native device is removed in a kind of vehicle-mounted potato quick self-discharging screening in bulk, comprises vehicle Self-tipping sloping platform, conveyor screw, vibrating grizzly three parts.
Vehicle Self-tipping sloping platform, comprises platform lower bracket, I-shaped support beam, platform upper bracket, lifting-up support, preventing automobile from going backward block mechanism, bearing bracket, bearing seat, rotating shaft, hydraulic actuating cylinder bearing, hydraulic actuating cylinder.Platform lower bracket is positioned at the bottommost of stage apparatus, and I-shaped support beam is installed on platform lower bracket upper strata; I-shaped support beam and platform lower bracket upper surface welded and installed, I-shaped support beam upper strata is platform upper bracket; Checkered plate is established on platform upper bracket upper berth, platform upper bracket is apart from vehicle tail end both sides, the rotating shaft of being rotated by two symmetric coaxial hearts matches with bearing bracket and the bearing seat of platform lower bracket, platform upper bracket is connected with platform lower bracket by bolt and nut by bearing seat, two lifting-up supports that platform is arranged apart from headstock end bilateral symmetry, lifting-up support is connected with the large connecting panel being welded on platform upper bracket by bolt and nut; The hydraulic actuating cylinder top on hydraulic actuating cylinder bearing that matches with lifting-up support is connected with the large connecting panel of lifting-up support by rotating shaft, bottom is connected with the upper plane of platform lower bracket by rotating shaft, by hydraulic actuating cylinder on liquid hydraulic actuating cylinder bearing, platform upper bracket is enclosed and rotates around the axis, at platform upper bracket apart from vehicle tail end mounting vehicle anti-retrogression block assemble mechanism.
Conveyor screw comprises U-shaped groove assemble mechanism, main shaft of screw conveyor assemble mechanism, driving system power configuration mechanism.The position that conveyor screw integral installation is set at inclination of vehicle platform vehicle tail end, and affixed by U-shaped groove assemble mechanism and platform auxiliary framework, helical feed main shaft is installed in U-shaped groove between left U-shaped plate and right U-shaped plate by bearing, and use bolt and nut is fastening; The supporting chain drive of reducing motor connects driving wheel and flower wheel, drives main shaft rotation in nested bearing, with the fastening reducing motor of bolt and nut;
Vibrating grizzly is made up of sieve nest, frame, vibrating motor, spring, collection soil case, vibrating grizzly is installed on the material outlet place of conveyor screw, in frame, be located in spring bearing, on spring bearing, be equipped with spring, spring perch is housed on spring, sieve nest is positioned at spring perch top, frame is connected with spring bearing, and fastening with bolt and nut, and vibrating motor is arranged on the two sides of sieve nest, fastening with bolt and nut, collect native case welded and installed below frame.
The biggest lifting capacity of the present invention's design is 120 tons (containing platform deadweights).Traffic capacity is about 2.7 tons/minute, is converted into 160 tons/hour.
Advantage of the present invention is mainly reflected in following several respects:
1, realized vehicle-mounted potato in bulk by the original fundamental shifts that are manually unloaded to automation unloading, fully liberated labour power, made the unloading labour cost of original 7.00 yuan/ton reduce to zero.If by the total of 40,000 tons of potatos of annual requirement, only this year can save labour cost and be about 280,000 yuan.
2, greatly improved work efficiency.Designing the normal discharge rate of approximately 160 tons per hour, is approximately 8 times that original 20 tons of load carrying abilities, 6 people's bags unload approximately 1 hour conventional speeds of total used time.When Self-tipping, avoid the breakage of potato, unloading time has shortened approximately 7 times.
3, realized potato and carried the effective of earth with car and separate.After separating, potato enters production system, and earth is concentrated and transported and merged the measure of tare weight appraised and decided by former car, has both alleviated production burden, and accurate potato weight metering, has effectively contained that again the illegal retailer's of part malice is mixed native behavior.
4, automatic load-release system device directly with machining production line combination, reduce unnecessary intermediate material conveying process, facilitate production, reduce part producing cost payout, reduced to greatest extent breakage in potato course of conveying, thereby the starch having reduced when potato is damaged runs off.
5, the time that has greatly shortened car owner and wait for unloading, facilitated car owner.
Brief description of the drawings:
Fig. 1 is vehicle Self-tipping sloping platform schematic diagram of the present invention.
Fig. 2 is Fig. 1 birds-eye view.
Fig. 3 is the lateral plan of Fig. 1.
Fig. 4 is the U-shaped groove assemble mechanism of the present invention schematic diagram.
Fig. 5 is Fig. 4 birds-eye view.
Fig. 6 is the lateral plan of Fig. 4.
Fig. 7 is vibrating grizzly schematic diagram of the present invention.
Fig. 8 is Fig. 1 birds-eye view.
Fig. 9 is the lateral plan of Fig. 1.
Detailed description of the invention
Below, by reference to the accompanying drawings the present invention is further described again:
Native device is removed in a kind of vehicle-mounted potato quick self-discharging screening in bulk, comprises vehicle Self-tipping sloping platform, conveyor screw, vibrating grizzly three parts,
As Figure 1-3, a kind of vehicle Self-tipping sloping platform.Platform is 14000*4540*4503mm.Comprise platform lower bracket 1, I-shaped support beam 2, platform upper bracket 3, lifting-up support 4, preventing automobile from going backward block mechanism 11, bearing bracket 5, bearing seat 6, rotating shaft 7, hydraulic actuating cylinder bearing 9, hydraulic actuating cylinder 12.Platform lower bracket 1 is positioned at the bottommost of stage apparatus, is firmly installed on steel and concrete structure basis; I-shaped support beam 2 is installed on platform lower bracket 1 upper strata; I-shaped support beam 2 and platform lower bracket 1 upper surface welded and installed, I-shaped support beam 2 upper stratas are platform upper bracket 3; Platform upper bracket 3 is apart from vehicle tail end both sides, the rotating shaft 7 of being rotated by two symmetric coaxial hearts matches with bearing bracket 5 and the bearing seat 6 of platform lower bracket 1, platform upper bracket 3 is connected with platform lower bracket 1 by bolt, nut by bearing seat 6, two lifting-up supports 4 that platform is arranged apart from headstock end bilateral symmetry, lifting-up support 4 is connected with the large connecting panel 8 being welded on platform upper bracket by bolt and nut; Hydraulic actuating cylinder 12 tops on hydraulic actuating cylinder bearing 9 that match with lifting-up support 4 are connected with the large connecting panel 8 of lifting-up support 4 by rotating shaft 7, bottom is connected with the upper plane of platform lower bracket 1 by rotating shaft 7, by hydraulic actuating cylinder 12 on hydraulic actuating cylinder bearing 9, platform upper bracket 3 is rotated around rotating shaft 7, and form certain angle of inclination with horizontal direction, realize the quick self-discharging of vehicle-mounted cargo; For prevent vehicle self-unloading tilt time fall back, at platform upper bracket apart from vehicle tail end mounting vehicle anti-retrogression block assemble mechanism 11.Preventing automobile from going backward block assemble mechanism 11 is completed by hydraulic pressure corollary system; Checkered plate 10 is laid on platform upper bracket 3 upper stratas, is convenient to vehicle unloading and travels and park.
Conveyor screw comprises U-shaped groove assemble mechanism, main shaft of screw conveyor assemble mechanism, driving system power configuration mechanism.The position that conveyor screw integral installation is set at inclination of vehicle platform vehicle tail end, and affixed by U-shaped groove assemble mechanism and platform auxiliary framework, helical feed main shaft 16 is by bearing 15, is installed in U-shaped groove 13 between left U-shaped plate 14 and right U-shaped plate 17, fastening with bolt and nut; Supporting chain 21 transmission devices of reducing motor 20 connect driving wheel 19 and flower wheel 18, drive main shaft 16 in nested bearing 15 to rotate, and complete material transmission by the fastening reducing motor 20 of bolt and nut.
Vibrating grizzly by sieve nest 22, frame 23, vibrating motor 26, spring 27, collect native case 28 and form.Vibrating grizzly is installed on the material outlet place of conveyor screw, in frame 23, be located in spring bearing 25, on spring bearing 25, be equipped with spring 27, spring perch 24 is housed on spring 27, and sieve nest 22 is positioned at spring perch 24 tops, and frame 23 is connected with spring bearing 25, and fastening with bolt and nut, vibrating motor 26 is arranged on the two sides of sieve nest 22, fastening with bolt and nut, collects native case 28 welded and installed below frame 23.
Specified operational procedure is as follows:
SHAPE * MERGEFORMAT 1, goods carrying vehicle enter and walk to platform unloaded operation position from the vehicle tail end slope of platform, through staff confirm storing cycle position errorless after the operation of beginning system.
2, start anti-car fall back stop assembly promote button, block is opened to predetermined altitude, press system stop button, lock this hydraulic efficiency pressure system.
3, driver opens compartment back shield, carries out all dead works before vehicle self-unloading.
4, after driver leaves safely, operating personal again row checks vehicles whether possess self-unloading condition, possess after self-unloading condition, open platform upper bracket hydraulic lifting system and promote start button, and examine at any time the angle of inclination of platform upper bracket, in the time that platform reaches self-unloading angle, by closing push button, locking hydraulic efficiency pressure system, relies on goods deadweight downslide, Self-tipping.
5,, in the time that goods starts to unload, open the conveyor screw, the shaker separator that match with self-unloading platform simultaneously and select system to enter into manufacturing line material-transporting system.Other feedway, to realize continuous operations.
6, look cargo dumping speed, the slower lifting platform upper bracket of operation that touches the button, the angle of inclination that progressively increases platform upper bracket, makes the even self-unloading of goods complete.
7, confirm goods completion of discharge, close other relevant conveying and arrange, open platform upper bracket hydraulic pressure and fall system button after rise, platform upper bracket is revert to behind normal position, fall stop button after rise by hydraulic pressure, lock this hydraulic efficiency pressure system.
8, start anti-retrogression block and fall button after rise, block is fallen back to behind normal position by stop button.
9, self-unloading platform returns after initial position, driver walks to car and carries earth junction from the platform vehicle that drives away, by special transfer device, earth going along with this car is delivered in compartment, by compartment, earth is taken back and appraise and decide tare weight together with car, appraise and decide actual cargo capacity.Self-unloading work completes a working cycle.
10, this car leave workplatform fill native in, next load-carrying vehicle repeats by said procedure.
Claims (1)
1. a native device is removed in vehicle-mounted potato quick self-discharging screening in bulk, comprises vehicle Self-tipping sloping platform, conveyor screw, vibrating grizzly three parts, it is characterized in that:
Vehicle Self-tipping sloping platform, comprise platform lower bracket (1), I-shaped support beam (2), platform upper bracket (3), lifting-up support (4), preventing automobile from going backward block mechanism (11), bearing bracket (5), bearing seat (6), rotating shaft (7), hydraulic actuating cylinder bearing (9), hydraulic actuating cylinder (12), platform lower bracket (1) is positioned at the bottommost of stage apparatus, and I-shaped support beam (2) is installed on platform lower bracket (1) upper strata; I-shaped support beam (2) and platform lower bracket (1) upper surface welded and installed, I-shaped support beam (2) upper strata is platform upper bracket (3); Checkered plate (10) is established on platform upper bracket (3) upper berth, platform upper bracket (3) is apart from vehicle tail end both sides, the rotating shaft (7) of being rotated by two symmetric coaxial hearts matches with bearing bracket (5) and the bearing seat (6) of platform lower bracket (1), platform upper bracket (3) is connected with platform lower bracket (1) by bolt and nut by bearing seat, two lifting-up supports (4) that platform is arranged apart from headstock end bilateral symmetry, lifting-up support (4) is connected with the large connecting panel (8) being welded on platform upper bracket (3) by bolt and nut; The upper hydraulic actuating cylinder (12) of the hydraulic actuating cylinder bearing (9) that matches with lifting-up support (4) top is connected with the large connecting panel (8) of lifting-up support (4) by rotating shaft (7), bottom is connected with the upper plane of platform lower bracket (1) by rotating shaft (7), by the upper hydraulic actuating cylinder (12) of hydraulic actuating cylinder bearing (9), platform upper bracket (3) is rotated around rotating shaft (7), at platform upper bracket (3) apart from vehicle tail end mounting vehicle anti-retrogression block assemble mechanism (11);
Conveyor screw comprises U-shaped groove assemble mechanism, main shaft of screw conveyor assemble mechanism, driving system power configuration mechanism, the position that conveyor screw integral installation is set at inclination of vehicle platform vehicle tail end, and affixed by U-shaped groove assemble mechanism and platform auxiliary framework, helical feed main shaft (16) is installed in U-shaped groove (13) between left U-shaped plate (14) and right U-shaped plate (17) by bearing (15), fastening with bolt and nut; The supporting chain of reducing motor (20) (21) transmission device connects driving wheel (19) and flower wheel (18), drives main shaft (16) rotation in nested bearing (15), with the fastening reducing motor of bolt and nut (20);
Vibrating grizzly is by sieve nest (22), frame (23), vibrating motor (26), spring (27), collection soil (28) case composition, vibrating grizzly is installed on the material outlet place of conveyor screw, in frame (23), be located in spring bearing (25), on spring bearing (25), be equipped with spring (27), spring perch (24) is housed on spring (27), sieve nest (22) is positioned at spring perch (24) top, frame (23) is connected with spring bearing (25), and fastening with bolt and nut, vibrating motor (26) is arranged on the two sides of sieve nest (22), fastening with bolt and nut, collect native case (28) welded and installed below frame (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210481953.5A CN103832844A (en) | 2012-11-25 | 2012-11-25 | Vehicle-mounted device for automatically and rapidly unloading bulk potatoes in sorting mode and removing soil on bulk potatoes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210481953.5A CN103832844A (en) | 2012-11-25 | 2012-11-25 | Vehicle-mounted device for automatically and rapidly unloading bulk potatoes in sorting mode and removing soil on bulk potatoes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103832844A true CN103832844A (en) | 2014-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210481953.5A Pending CN103832844A (en) | 2012-11-25 | 2012-11-25 | Vehicle-mounted device for automatically and rapidly unloading bulk potatoes in sorting mode and removing soil on bulk potatoes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103832844A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106429499A (en) * | 2016-08-31 | 2017-02-22 | 杭州国辰机器人科技有限公司 | Animal carcass one-by-one automatic separation device based on vibration screening |
| CN106742291A (en) * | 2016-11-17 | 2017-05-31 | 无锡市麦杰机械工程有限公司 | Powdery material jigging conveyer |
| CN113497474A (en) * | 2020-04-03 | 2021-10-12 | 沃尔沃汽车公司 | Rack system for a motor vehicle |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106429499A (en) * | 2016-08-31 | 2017-02-22 | 杭州国辰机器人科技有限公司 | Animal carcass one-by-one automatic separation device based on vibration screening |
| CN106742291A (en) * | 2016-11-17 | 2017-05-31 | 无锡市麦杰机械工程有限公司 | Powdery material jigging conveyer |
| CN113497474A (en) * | 2020-04-03 | 2021-10-12 | 沃尔沃汽车公司 | Rack system for a motor vehicle |
| US11912242B2 (en) | 2020-04-03 | 2024-02-27 | Volvo Car Corporation | Rack system for a motor vehicle |
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