CN202932006U - Ox bone dehydrated soup extracting equipment - Google Patents
Ox bone dehydrated soup extracting equipment Download PDFInfo
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- CN202932006U CN202932006U CN2012205914706U CN201220591470U CN202932006U CN 202932006 U CN202932006 U CN 202932006U CN 2012205914706 U CN2012205914706 U CN 2012205914706U CN 201220591470 U CN201220591470 U CN 201220591470U CN 202932006 U CN202932006 U CN 202932006U
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Abstract
The utility model discloses ox bone dehydrated soup extracting equipment, which includes a stirrer, a reaction kettle body, a filter inner container and an electric heating tube. The equipment integrates three technologies of high pressure extraction, normal pressure stirring extraction and filtration, saves equipment cost and labor cost, avoids material loss, is convenient and safe to operate, and meanwhile, can accurately and conveniently control extraction pressure, extraction temperature and extraction time.
Description
Technical field
The utility model relates to a kind of extraction equipment of ox bone powder, is a kind of safe, convenient to operation, extraction equipment that extraction efficiency is high.
Background technology
The ox bone powder is take ox bone as primary raw material, adds water and boils by HTHP, the solid state q-switched taste substance with Galbitang delicate flavour and fragrance that after ordinary-pressure hydrolysis filters, spray-drying processes.The leaching process of ox bone powder has two committed steps: the firstth, and HTHP is 3 hours under the pressure of 0.15MPa (120 ℃), and the secondth, added protease hydrolytic 3 hours after the material cooling after high pressure under 50 ℃ of condition of normal pressure.Process through this two step, the most of protein in ox bone, amino acid and the nutrient such as calcareous all are dissolved in water, can carry out the spray-drying step after filtering, and liquid state become the solid-state seasoning powder.
Generally, the extraction process of ox bone powder needs autoclave, normal-pressure reaction kettle (comprising stirring), each cover of filter.In process of production, material need to shift from each reaction vessel, expends large number quipments and human cost, also easily causes material to waste in the handling material process.Simultaneously, existing process equipment also exists feed blocking, congruent problem not easy to operate and uneasy.
The utility model proposes a kind of extraction equipment of ox bone powder, it has the reactor of complex function, thereby substitutes the function of these three equipment.
The utility model content
The utility model adopts the reactor of a complex function, can adapt to three kinds of technological requirements such as high pressure extraction, normal pressure stirring extraction, filtration, after raw material adds reactor, only need to regulate the parameters such as corresponding temperature, pressure, stirring, do not need material is transferred to other reaction vessel from a reaction vessel, the material of both saved equipment and manpower, also avoiding causing simultaneously in the handling material process is wasted.The utility model has also designed two of up and down manhole and safety valve, 360 is spent the rotary-cleaning balls, has avoided large volume feed blocking problem, has improved convenience and the security of operation.
The utility model proposes a kind of extraction equipment of ox bone powder, comprise mixer, reactor tank body, filtering lining and electric heating tube;
Wherein, described reactor tank body top is provided with charging manhole, inlet, safety valve;
Described reactor tank body middle part is provided with control panel, deslagging manhole;
Described reactor tank body lower part is provided with discharging opening;
Described filtering lining is U-shaped, and it is arranged in described reactor tank body;
Mixer is arranged on above described reactor tank body;
The below connection of described mixer arranges paddle, and it extends in described filtering lining;
Described electric heating tube is arranged in described reactor tank body, outside described filtering lining.
Wherein, be provided with 360 degree rotary-cleaning balls on described reactor tank body.360 degree rotary-cleaning balls refer to the rotating wash bowl that can 360 degree be rotated.
Wherein, be provided with Pressure gauge on described reactor tank body.
Wherein, be provided with dial thermometer on described reactor tank body.
Wherein, described inlet is multidirectional triple valve.
In the extraction equipment of the utility model ox bone powder, described reactor tank body is comprised of outer wall and inwall, and described outer wall and inwall form interlayer; The extraction equipment of described ox bone powder further comprises heat-insulation layer, and it arranges in described interlayer.
Wherein, the contact position of the described inwall of filtering lining and reactor tank body is provided with sealing ring.
In the utility model, manhole is the through-hole structure of this area known to usually, is the most general one of parts of use on various containers or pipeline in chemistry, food, pharmaceuticals industry.Manhole is a kind of duct with cover, operating personnel thus hole turnover container or pipeline install, overhaul, the operation such as cleaning.The manhole Main Function comprises: one, and convenient operation personnel access arrangement is inner, for example enters in the process of device fabrication and wherein carries out polishing; Two, be convenient to add large volume material and cleaning in equipment; Three, be convenient to lay parts, the devices such as paddle.
The extraction equipment of the utility model ox bone powder is comprised of parts such as mixer, reactor tank body, heat-insulation layer, stainless steel filtering lining, automatic temperature-adjusting adjusting controller and accessory instrument, valve, pipes.The utility model combines high pressure extraction, normal pressure stirs and extract, filters three kinds of technological requirements, and equipment has comprised two manholes in up and down, the waste material that conveniently adds bulk materials and taking-up to fail to be hydrolyzed; Equipment has designed a liquid-inlet, a material liquid outlet, a respirator, 360 degree rotary-cleaning ball and safety valves; Equipment has been installed mixer and automatic temperature-adjusting and has been regulated controller, and unified control on control panel can be set temperature required, pressure and stirring condition easily.The utility model adopts the stainless steel filtering lining of fitting with the extraction equipment inwall, when satisfied filtration requires, does not affect the normal operation of mixer.
Operating process of the present utility model is, close bleeder valve, deslagging manhole, ox bone is broken into into pieces the bulk of 10cm left and right, add drinking water, cover the charging manhole cover, the locking fastening bolt, close valve for respirator, set required temperature and pressure and heat time heating time at control panel, starting device, equipment meeting automatic heating is to set temperature value and keep corresponding temperature.After reaching setting-up time, equipment is understood automatic stopped heating, can exit by hand this moment or be cooled to until it and open multidirectional triple valve connection respirator after Pressure gauge makes zero, set the ordinary-pressure hydrolysis temperature and time, after feed liquid is cooled to hydrolysis temperature, add protease, regulate pH, open and stir and temperature control, begin hydrolysis; After arriving setting-up time, system can stop automatically.All float on feed liquid when top until oil-bearing layer and open the discharging opening valve and can emit and filter good feed liquid standing half an hour, controls dispensing valve well, treats that the oil-bearing layer feed liquid just can close baiting valve on the first appearance.The feed liquid of emitting is ox bone powder extract, will obtain finished product after its spray-drying.
Characteristics of the present utility model are to have substituted original three complete equipments with a set of equipment, have reduced dramatically equipment cost and human cost, have also avoided the loss of material in transfer process, easy to operate, safety simultaneously.Simultaneously, owing to having adopted automatic temperature-adjusting to regulate controller and timing means, can control accurately and conveniently and extract pressure, temperature and extraction time.
Description of drawings
Fig. 1 is the structural representation of the extraction equipment of the utility model ox bone powder.
In figure: 1. mixer; 2. charging manhole; 3. reactor tank body; 31. zone in filter; 32. filtration lower area; 33. sealing ring; 4. paddle; 5. filtering lining; 6. electric heating tube; 7. discharging opening; 8. dial thermometer; 9. deslagging manhole; 10. control panel; 11. Pressure gauge; 12. inlet; 13.360 degree rotary-cleaning ball; 14. safety valve; 15. heat-insulation layer.
The specific embodiment
In conjunction with following specific embodiments and the drawings, the utility model is described in further detail.Implement process of the present utility model, condition, experimental technique etc., except the following content of mentioning specially, be universal knowledege and the common practise of this area, the utility model is not particularly limited content.
Ox bone powder extraction equipment as shown in Figure 1 is by mixer 1, reactor tank body 3, heat-insulation layer 15, filtering lining 5 and electric heating tube 6.
Wherein, reactor tank body 3 tops are provided with charging manhole 2, inlet 12, safety valve 14; Reactor tank body 3 middle parts are provided with control panel 10, deslagging manhole 9; Reactor tank body 3 bottoms are provided with discharging opening 7.
Mixer 1 is arranged on reactor tank body 3 tops.
Filtering lining 5 is U-shaped, and it is arranged in reactor tank body 3.Filtering lining 5 is divided into the inside of reactor tank body 3 the upper zone 31 of filtration and filters lower area 32.Preferably, filtering lining 5 and reactor tank body 3 inwall contact positions are provided with sealing ring 33.When work, in filtration, zone 31 is the solid that extracts raw material and the area of space that liquid coexists, and the space of filtering lower area 32 is comparatively limited, wherein only has the liquid after filtering.The filtering lining 5 of this equipment is less with the gap of reactor tank body 3 inwalls, reduces the existence of " dead volume " with this, improves the effective rate of utilization in space, and prevents that material accumulation is in the space that can't take out.
Mixer 1 below connects paddle 4, and it extends in filtering lining 5, namely extends to filter in upper zone 31.
Electric heating tube 6 is arranged in reactor tank body 3, outside filtering lining 5, namely is arranged on and filters in lower area 32.Optionally, realize that the electric heating tube of heat effect also can install with other, parts etc. substitutes, and the setting position of such heater block is in the outside of filtering lining 5, is used for the heating of extracting raw material, insulation etc.
Preferably, according to service condition and the purpose of ox bone powder extraction equipment, the utility model includes but not limited to above-mentioned parts and accessory instrument, valve, pipe etc.
Preferably, reactor tank body 3 is comprised of outer wall and inwall, and outer wall and inwall form interlayer; Be provided with heat-insulation layer 15 in the interlayer that the inwall of reactor tank body 3 surroundings and top, bottom and outer wall form.The setting of heat-insulation layer is for the temperature in maintenance equipment, makes it be suitable for concrete technique, effectively reduces simultaneously energy consumption.Particularly, the packing material of heat-insulation layer 15 is the cast polyurethane expanded material.For achieving the above object, heat-insulation layer 15 also can adopt structure or the suitable insulation material such as device, parts of other insulations.
Particularly, mixer 1 adopts the high-pressure-resistant sealed circle, guarantees not reveal with downforce at 0.5MPa.In the utility model, mixer also can substitute with other device, utensil or manual types that can realize agitating function.
Charging manhole 2 diameter 450mm join silica gel sealing ring and high-strength fastening bolt.
Filtering lining 5 is stainless steel, and the aperture is 100 orders, requires design according to ox bone powder extraction process.
Electric heating tube 6 is arranged on device bottom, and has configured overtemperature protection system, and the automatic stopped heating of meeting when feed liquid is very few is in case the heating tube damage.
Reactor tank body 3 bottom discharge mouths 7 are joined 2 cun ball valves, convenient feed liquid or the cleaning solution of discharging.
There is dial thermometer 8 deslagging manhole 9 belows, with temperature digital display on control panel 10 in correspondence with each other, increased the accuracy of temperature control.The common main material of dial thermometer 8 is metal, can be used for measuring the high-temperature temperature of hundreds of degrees centigrade.Deslagging manhole 9 diameter 450mm join silica gel sealing ring and high-strength fastening bolt, and deslagging manhole 9 positions are apart from stainless steel filtering lining bottom 300mm, are convenient to take out the waste residue after extraction.
Control panel 10 is integrated automatic temperature-adjusting controller, timer, temperature, pressure show and the mixer gauge tap, are convenient to set the duty of condition of work and watch-dog.Dial type temperature, pressure table has been installed in control panel 10 tops, clearly the temperature and pressure situation in facilities for observation.
The inlet 12 (also can be used as simultaneously respirator) that is arranged on the equipment upper cover has adopted multidirectional triple valve, can switch as required easily, is communicated with or blocks liquid-inlet, respirator and device interior.
Equipment also is provided with 360 degree rotary-cleaning balls 13, facilitates the cleaning of equipment.
In order to guarantee the safety of high pressure extraction process, equipment is provided with a safety valve 14.When the equipment temperature-controlling system broke down, device interior pressure surpassed 0.25MPa, and safety valve 14 meeting automatic deflations cut off heating power supply simultaneously, avoid causing danger.The utility model equipment meets GB150-2011 " pressure vessel " standard, and the main material of manufacturing equipment meets GB24511-2009 " bearing device with stainless-steel sheet and steel band " standard.
When utilizing the utility model to carry out the extraction of ox bone powder, close charging manhole 2 under condition of high voltage, compress fastening bolt; Close deslagging manhole 9, compress fastening bolt; Close inlet and valve for respirator; Close the valve of 360 degree rotary-cleaning balls 13, whole extraction equipment becomes a high-pressure reaction vessel, temperature and extraction time are extracted in setting on control panel 10, can also can reach respective value by automatic heating to the temperature of setting, while pressure after equipment is started working.In the course of work, when temperature is reduced to when setting 1 ℃ of numerical value, equipment can Automatic-heating, can automatic stopped heating when reaching design temperature.After reaching the setting high-temperature time, the automatic stopped heating of equipment meeting, can treat its natural step-down or adopt the mode of manual bleed to reduce pressure, after the equipment internal and external pressure balance, can open the valve of charging manhole 2 and respirator, the utility model can equally with the common response still operate and carry out abstraction reaction this moment.Set the ordinary-pressure hydrolysis temperature and time, after feed liquid is cooled to hydrolysis temperature, add protease, regulate pH, open and stir and temperature control, begin hydrolysis; After arriving setting-up time, equipment stops automatically.Standing half an hour after extraction is completed, oil-bearing layer can swim in the feed liquid surface automatically, and this moment, extract was held back particle diameter greater than 100 purpose solid matters by stainless steel filtering lining 5 from bottom discharge mouth blowing, can obtain limpid feed liquid from discharging opening, the spray-dried ox bone powder that obtains.
Protection content of the present utility model is not limited to above embodiment.Under the spirit and scope that do not deviate from the utility model design, variation and advantage that those skilled in the art can expect all are included in the utility model, and take appending claims as protection domain.
Claims (7)
1. the extraction equipment of an ox bone powder, is characterized in that, comprises mixer (1), reactor tank body (3), filtering lining (5) and electric heating tube (6);
Wherein,
Described reactor tank body (3) top is provided with charging manhole (2), inlet (12), safety valve (14);
Described reactor tank body (3) middle part is provided with control panel (10), deslagging manhole (9);
Described reactor tank body (3) bottom is provided with discharging opening (7);
Described filtering lining (5) is U-shaped, and it is arranged in described reactor tank body (3);
Described mixer (1) is arranged on above described reactor tank body (3);
The connection of described mixer (1) below arranges paddle (4), and it extends in described filtering lining (5);
Described electric heating tube (6) is arranged in described reactor tank body (3), outside described filtering lining (5).
2. the extraction equipment of ox bone powder as claimed in claim 1, is characterized in that, is provided with 360 degree rotary-cleaning balls (13) on described reactor tank body (3).
3. the extraction equipment of ox bone powder as claimed in claim 1, is characterized in that, is provided with Pressure gauge (11) on described reactor tank body (3).
4. the extraction equipment of ox bone powder as claimed in claim 1, is characterized in that, is provided with dial thermometer (8) on described reactor tank body (3).
5. the extraction equipment of ox bone powder as claimed in claim 1, is characterized in that, described inlet (12) is multidirectional triple valve.
6. the extraction equipment of ox bone powder as claimed in claim 1, is characterized in that, described reactor tank body (3) is comprised of outer wall and inwall, and described outer wall and inwall form interlayer; The extraction equipment of described ox bone powder further comprises heat-insulation layer (15), and it arranges in described interlayer.
7. the extraction equipment of ox bone powder as claimed in claim 6, is characterized in that, filtering lining (5) is provided with sealing ring (33) with the contact position of the described inwall of reactor tank body (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012205914706U CN202932006U (en) | 2012-11-09 | 2012-11-09 | Ox bone dehydrated soup extracting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012205914706U CN202932006U (en) | 2012-11-09 | 2012-11-09 | Ox bone dehydrated soup extracting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202932006U true CN202932006U (en) | 2013-05-15 |
Family
ID=48316281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012205914706U Expired - Lifetime CN202932006U (en) | 2012-11-09 | 2012-11-09 | Ox bone dehydrated soup extracting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202932006U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109329841A (en) * | 2018-12-17 | 2019-02-15 | 山东龙盛食品股份有限公司 | A kind of bone soup powder special efficient extraction element |
| CN113786339A (en) * | 2020-10-21 | 2021-12-14 | 湖南省博世康中医药有限公司 | A processingequipment for chinese-medicinal material |
-
2012
- 2012-11-09 CN CN2012205914706U patent/CN202932006U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109329841A (en) * | 2018-12-17 | 2019-02-15 | 山东龙盛食品股份有限公司 | A kind of bone soup powder special efficient extraction element |
| CN113786339A (en) * | 2020-10-21 | 2021-12-14 | 湖南省博世康中医药有限公司 | A processingequipment for chinese-medicinal material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130515 |
|
| CX01 | Expiry of patent term |