CN202931743U - Apparatus for installing electronic components - Google Patents
Apparatus for installing electronic components Download PDFInfo
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- CN202931743U CN202931743U CN 201220617466 CN201220617466U CN202931743U CN 202931743 U CN202931743 U CN 202931743U CN 201220617466 CN201220617466 CN 201220617466 CN 201220617466 U CN201220617466 U CN 201220617466U CN 202931743 U CN202931743 U CN 202931743U
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- loader
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- monitor
- symbol
- tape feeder
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Abstract
The utility model provides an apparatus for installing electronic components. Due to the adoption of the apparatus, a part feeder of a component supply part can be conveniently determined. A monitor (17) is provided for displaying information concerned with predetermined items set in advance, and a display part (28b) is provided for displaying predetermined symbols on a belt type feeder (6). Based on signals sent by an installation control part (31), the monitor (17) and the display part (28b) are controlled to display predetermined notification items. Meanwhile, when any phenomenon that needs to be notified to an operator occurs to the belt type feeder (6) of the component supply part (5), the monitor (17) and the display part (28b) are controlled by a display processing part (34) to simultaneously display a symbol that determines the installation position of the belt type feeder (6) in the component supply part (5). Then the operator visually recognizes the displayed symbol and regards the symbol as the specified belt type feeder (6) of an object.
Description
Technical field
The utility model relate to the electronic element installation device of substrate installing electronic elements and in electronic element installation device identification be installed on the recognition methods of part loader of the part loader of component feeding section.
Background technology
Be located in the component feeding section of the electronic element installation device of substrate installing electronic elements, arrange by each component kind the part loader that tape feeder or bulk cargo formula loader etc. possess the element conveying mechanism, described element conveying mechanism is to based on the extracting position carrying of the element mounting mechanism electronic component (for example with reference to patent documentation 1,2) as mounting object.In patent documentation 1, expression has by the electronic component that remains in carrier band being carried out spacing is carried and it is supplied to example based on the tape feeder of the take-off location of transfer head.In addition, represent to have the example of the electronic element installation device of arranging a plurality of this tape feeders in patent documentation 2.
In the component feeding section of this formation, the countermeasure during due to element adjunctive program or operating mistake etc. need the operator to approach the tape feeder that becomes object with high-frequency, carry out necessary disposal.Therefore, in the example shown in patent documentation 2, light or the display unit that extinguishes arranges corresponding to the position of each tape feeder according to the state of each tape feeder, the operator determines to become the tape feeder of object according to this demonstration, carry out necessary disposal.
Patent documentation 1: TOHKEMY 2005-175045 communique
Patent documentation 2: TOHKEMY 2000-209000 communique
But, the various part loaders of installing and using in electronic element installation device are for the High Level of function, and intelligent developed aspect control in demonstration/operating function of being located at separately each part loader, is difficult to carry out necessary control operation.Therefore, in the electronic element installation device of the part loader that uses this high functional form, be provided with the loader state display field of the state of each part loader of expression at the monitor of the control operation that is used for the main body control device.And the operator near component feeding section, determines to become the part loader of manipulating object according to the demonstration on monitor, carries out necessary disposal.
But, comprise above-mentioned patent documentation example, in the prior art, the operator determine the part loader aspect have following unfavorable condition.That is, along with the increase of quantity is installed to the element of substrate, the sum that is installed on the part loader of component feeding section increases, and the occasion of utilizing a plurality of part loaders to supply with element of the same race increases.And, for these a plurality of part loaders, strengthen in the trend of the not enough warning of moment producing component that approaches, in this case, the operator need to individually determine corresponding part loader with reference to the demonstration of the monitor of main body control device.
But, be from other device identification and definite part loader in component feeding section, the loaded down with trivial details operation of the numbering of the definite loader installation site that need to confirm to show on the loader mounting base of component feeding section and erecting device main body by visual identification etc.Therefore, this confirmation operation needs man-hour and time, and operator's working load increases, and in the situation that produced the mistake of taking out the part loader that becomes object because of wrong, may cause because of setup error the generation of bad product.
The utility model content
Therefore, the purpose of this utility model is, a kind of electronic element installation device of the part loader that can determine easily component feeding section and the recognition methods of the part loader in electronic element installation device are provided.
The utility model provides a kind of electronic element installation device, the electronic component of being supplied with by a plurality of part loaders that are installed on component feeding section is installed to substrate, possess: the component mounter structure, take out electronic component and carry lift-launch to described substrate from described part loader; Control part is controlled described part loader and component mounter structure; Monitor subsidiary is arranged at described control part, carries out the demonstration relevant with the project of predefined regulation; Display part is arranged at described part loader, can show the symbol of regulation; Graphics Processing section, based on the signal from described control part, make described monitor and display part show the processing of the notify items of regulation, need to be to the phenomenon of operator's notice in the situation that produced for any of described a plurality of part loaders, described Graphics Processing section makes described display part and described monitor show simultaneously the symbol of the loader installation site of the installation site of definite this part loader of expression in component feeding section.
The utility model effect
according to the utility model, possess the monitor that carries out the demonstration relevant with the project of predefined regulation and can show at the part loader display part of the symbol of regulation, based on the signal from control part, make monitor and display part show the processing of the notify items of regulation, need to be to the phenomenon of operator's notice in the situation that produced for any of the part loader that is installed on component feeding section, make display part and monitor show that simultaneously expression determines the symbol of the loader installation site of the installation site of this part loader in component feeding section, the symbol that operator's visual identification is shown and identify the specific part loader that becomes object, can determine easily thus the part loader in component feeding section.
Description of drawings
Fig. 1 is the stereogram of electronic component mounting system that has used the electronic element installation device of an execution mode of the utility model;
Fig. 2 is the vertical view of the electronic element installation device of an execution mode of the utility model;
Fig. 3 is the front view of the electronic element installation device of an execution mode of the utility model;
Fig. 4 is the part sectioned view of the electronic element installation device of an execution mode of the utility model;
Fig. 5 is the formation key diagram of tape feeder that is installed on the electronic element installation device of an execution mode of the utility model;
Fig. 6 is the stereogram of tape feeder that is installed on the electronic element installation device of an execution mode of the utility model;
Fig. 7 means the block diagram of formation of control system of the electronic element installation device of an execution mode of the utility model;
Fig. 8 means the partial block diagram of detailed formation of control system of the electronic element installation device of an execution mode of the utility model;
Fig. 9 is the key diagram of displaying contents of the display part of the monitor of control device of electronic element installation device of an execution mode of the utility model and tape feeder;
Figure 10 is the key diagram of displaying contents of the display part of the monitor of control device of electronic element installation device of an execution mode of the utility model and tape feeder;
Figure 11 is the key diagram of displaying contents of the display part of the monitor of control device of electronic element installation device of an execution mode of the utility model and tape feeder.
Label declaration
1 electronic component mounting system
2 operating portions
3 substrate conveying mechanisms
5 component feeding sections
6 tape feeders
7 tep reels
13 mounting heads
17 monitors
20 carrier bands
21 electronic components
28 operating units
The 28b display part
40 display frames
40a loader state display field
M1～M5 electronic element installation device (device)
Embodiment
Below, with reference to accompanying drawing, execution mode of the present utility model is described.At first, with reference to Fig. 1, the formation of electronic component mounting system 1 is described.Electronic component mounting system 1 with a plurality of electronic element installation devices (below, referred to as " device ".) M1, M2, M3, M4, M5 series connection link and consist of, and has function from installation base plate to the substrate installing electronic elements that make.From upstream side (substrate of the mounting object that arrow a) is supplied with to electronic component mounting system 1 consigns to substrate conveying mechanism 3 via the carrying peristome A that is located at the device M1 that is positioned at upstream, along directions X (board carrying direction) successively in the interior carrying of electronic component mounting system 1.The substrate of moving into becomes the object based on the element installation exercise of each device, the substrate after the element installation exercise further downstream the side device take out of.
In electronic component mounting system 1, dispose in M1～device M5 for the operating portion 2 that is operated this device by the machine operator and for the component feeding section 5 to this unit feeding electronic component at each device.In component feeding section 5, the tape feeder 6 of a plurality of part loaders of supplying with use as electronic component of maintenance arranged side by side and the chassis 8 of tep reel 7 are installed.Tape feeder 6 is supplied with the electronic component that remains in carrier band, the carrier band that tep reel 7 being collected in winding manners are supplied with by tape feeder 6 to component mounter structure described later.
Then, with reference to Fig. 2, the structure of device M1～device M5 is described.In Fig. 2, dispose substrate conveying mechanism 3 along directions X on base station 10.Become from the upstream side unit feeding based on the substrate 4 of the object of the installation exercise of this device action and carried by substrate conveying mechanism 3 and locate and remain in element installation exercise position.Dispose substrate detecting sensor S1, S2 for detection of the substrate 4 of moving into this device, taking out of from this device again in substrate conveying mechanism 3, based on the substrate testing result that is produced by these substrate detecting sensors S1, S2, can detect the pitch time of required activity duration of each unit substrate of the element installation exercise of this device of expression.
Be provided with component feeding section 5 in substrate conveying mechanism 3 both sides, in component feeding section 5, a plurality of tape feeders 6 be installed.There is the Y-axis travelling table 11 that possesses straight line driving mechanism an end at the directions X of base station 10 along the Y-direction horizontal arrangement, be combined with the X-axis travelling table 12 that possesses equally straight line driving mechanism on Y-axis travelling table 11.Move along directions X on each X-axis travelling table 12 mounting head 13 is installed freely.
Mounting head 13 is the multiplex's bit-type heads that possess a plurality of (being 8 at this) unit mounting head 14, and constituent parts mounting head 14 is utilized and is installed on the suction nozzle 14a(of bottom with reference to Fig. 4) absorption maintenance electronic component.Y-axis travelling table 11, X-axis travelling table 12 consist of head moving mechanism, by driving this head moving mechanism, mounting head 13 moves to directions X, Y-direction, thus, constituent parts mounting head 14 is taken out electronic components from the tape feeder 6 of component feeding section 5, and it is carried carries to the substrate 4 that is positioned substrate conveying mechanism 3.
Therefore, Y-axis travelling table 11, the first X-axis travelling table 12 and mounting head 13 form following component mounter structure 36: utilize head moving mechanism to make to maintain the mounting head 13 of electronic component to move, electronic component is carried carried substrate 4(with reference to Fig. 7 thus).Dispose element identifying device 16 between component feeding section 5 and substrate conveying mechanism 3, when the mounting head 13 of having taken out electronic component from component feeding section 5 moved above element identifying device 16, the electronic component of the state that remains in mounting head 13 is taken and identified to element identifying device 16.
Substrate identification video camera 15(that the lower face side that is positioned at X-axis travelling table 12 and one move is installed with reference to Fig. 4 on mounting head 13).Move by mounting head 13, substrate identification video camera 15 moves to the top of the substrate 4 that is positioned substrate conveying mechanism 3, takes and identify substrate 4.In the electronic component that mounting head 13 is carried out moves to the lift-launch of substrate 4, consider the recognition result of the electronic component that is produced by element identifying device 16 and the substrate recognition result that is produced by substrate identification video camera 15, carry out mounting position correcting.
Then, with reference to Fig. 3, the arrangement of each one of device M1～device M5 operating surface is separately described.The side that is positioned at component feeding section 5 on operating surface disposes operating portion 2 with vertical posture.Dispose the monitor 17 that is made of display unit such as liquid crystal panels on the top of operating portion 2, monitor 17 operates the demonstrations relevant with predefined gainer such as indication picture.Be provided with below monitor 17 machine operator to control device 27(with reference to Fig. 7) operate the guidance panel 18 of input, dispose on guidance panel 18 be used to the action button 18a that carries out various operations inputs and emergency stop push button 18b etc.
In component feeding section 5, when the machine operator carried out the maintenance of the replacing of chassis 8 and tape feeder 6, the machine operator carried out the operation of tape feeder 6 and action button 18a according to the indication of the operation indication picture that is shown in monitor 17.In addition, give prominence on device M1～device M5 upper cap separately be provided with signal tower 9(also with reference to Fig. 1).In each device, in the situation that element deficiency or machine remarkable action etc. need machine operator's disposal, the display mode that signal tower 9 is stipulated by utilization is lighted signal lamp, notifies this message to the machine operator.
As shown in Figure 4, be mounted with the chassis 8 that the state of a plurality of tape feeders 6 is installed in advance on loader mounting base 8a in component feeding section 5.To being located at the fixed pedestal 10b of base station 10a, utilize clamp system 8b to clamp loader mounting base 8a, thus the fixing position of chassis 8 in component feeding section 5.Maintain the tep reel 7 of taking in the carrier band 20 that keeps electronic component with reeling condition on chassis 8.The carrier band 20 of pulling out from tep reel 7 utilizes tape feeder 6 to be carried out spacing and is transported to element absorption position 5a based on suction nozzle 14a.
Then, with reference to Fig. 5, Fig. 6, formation and the function of tape feeder 6 are described.As shown in Figure 3, tape feeder 6 is the loader main part 6a that possesses the global shape that consists of this tape feeder 6 and the structure of protruding the installation portion 6b of setting from the lower surface of loader main part 6a downwards.Be equipped with under the state of tape feeder 6 along loader mounting base 8a at the lower surface that makes loader main part 6a, the connector and the loader mounting base 8a that are located at installation portion 6b are chimeric.Thus, tape feeder 6 is fixedly installed in component feeding section 5, and tape feeder 6 is electrically connected to the control device 27 of each device M1～M5.
In the inside of loader main part 6a, be communicated with to the open-ended band in upstream of the tape feeding direction of the loader main part 6a road 6c that advances the absorption position that is set to based on mounting head 13.The band road 6c that advances has from the upstream side of loader main part 6a to pulling out and import the function that the band of the carrier band 20 in loader main part 6a is carried from tep reel 7 based on the absorption position guiding of mounting head 13.
In the band of the carrier band 20 that utilizes tape feeder 6 to carry out is carried, use splicing tpae carry out the tail portion of the carrier band 20A that to have installed and splice operation from the band that the beginning section of the new carrier band 20B that pulls out due to the not enough new tep reel 7 of changing of element is connected together on tape feeder 6.Thus, all form the seam J of section that two carrier bands 20 are connected together when changing tep reel 7 because element is not enough, carrier band 20 can interruptedly be with conveying by tape feeder 6 at every turn.
Be built-in with spacing conveying mechanism 22 in loader main part 6a, this spacing conveying mechanism 22 is used for utilizing so that axis is disposed at the sprocket wheel 25 of downstream end of the tape feeding direction of loader main part 6a with the posture of level, carrier band 20 is carried out spacing carry.Spacing conveying mechanism 22 possesses the driving mechanism 24 of drive sprocket 25 rotations and controls the loader control part 23 of driving mechanism 24.By making driving driving mechanism 24 under the conveying pin of being located at sprocket wheel 25 peripheries (omitting diagram) and state that the sprocket hole 20d of carrier band 20 engage, carrier band 20 is carried out the spacing conveying along the band road 6c that advances.
In the process that this spacing is carried, carrier band 20 thus, utilizes seam test section 29 to detect the seam J of section by seam test section 29, and testing result is sent to loader control part 23.This seam testing result represent with the electronic component of being supplied with by this tape feeder 6 batch, the switching instant of the element group namely supplied with tep reel unit, except using as element the resume data record, the triggering signal use that the element volume residual data of the number of elements of also supplying with as the tep reel 7 that will represent to utilize this tape feeder 6 reset.
The suction nozzle 14a that the positive front side of sprocket wheel 25 becomes the unit's of utilization mounting head 14 adsorbs the absorption position that takes out the electronic component 21 in element recess 20b.The upper surface side of loader main part 6a sprocket wheel 25 near disposes band pressing component 26, on band pressing component 26, is provided with absorption peristome 26a corresponding to the absorption position based on suction nozzle 14a.The upstream extremity of absorption peristome 26a becomes be used to the heading tape stripping portion 26b that peels off heading tape 20c.
As shown in Figure 6, in tape feeder 6, the upper surface in the downstream (left side in figure) that the operator approached in when operation disposes be used to the operation of carrying out the operator and to the operating unit 28 of operator's notice.Except the LED lamp 28a that disposes the expression operate condition, also dispose following display device, operating equipment at the upper surface of operating unit 28.At first, display part 28b is the plain type display unit that can show the symbols such as the numeral of two words left and right or English alphabet, at this, and the display element of two 7 segmented modes of combination and consisting of.Operating unit 28 is connected with loader control part 23 in tape feeder 6, utilizes the control device 27 of each device, via loader control part 23 instruction displaying contents.
In present embodiment, settle in the loader installation site (groove numbering), expression element supply unit 5 of this tape feeder 6 numbering take this tape feeder 6 order of needed element replenishment operation as object, the predicted time till the moment that needs the element supply etc. in the action supervision of tape feeder 6 in display part 28b display element supply unit 5 and and the project that can with symbol briefly show predefined as the project of needs in maintaining.
Band carry button 28d, band return button 28e be at tape feeder 6 by manual operation to the action button of carrier band 20 with conveying.That is, have the band of arrow to carry button 28d by operation forward direction mark, can forward direction be with conveying to carrier band 20, return to button 28e by the operation band that direction sign is marked with arrow of drawing back, the direction of can drawing back is with conveying to carrier band 20.Heading tape coiling button 28f is the manual operation button of heading tape 20c coiling use, by operation heading tape coiling button 28f, band peel off the heading tape 20c that peels off from base band 20a the position by heading tape conveying mechanism 6d guidance tape recoverer in.
Then, with reference to Fig. 7, Fig. 8, the structure of control system is described.Fig. 7 represents respectively to install the control device 27 that M1～M5 possesses respectively.At this, subsidiary each control device 27 and the monitor 17 that arranges and being installed in the display part 28b that the tape feeder 6 of component feeding section 5 possesses separately separately records for the needed inscape of the display items display that shows regulation.Control device 27 possesses: control part 30, storage part 33, Graphics Processing section 34, mechanism's drive division 35, seam test section 29, production status Check processing section 37.
Show that data 33b is the data of using in order to show gainer at monitor 17 and display part 28b.In these gainers, comprise to operator's notice and impel and carry out the needed abnormity notifying project of some disposal, such as " band is carried abnormal ", " element is not enough ", " wrong components " etc.In addition, production status data 33c be with each device M1～M5 in along with the element installation exercise the relevant data of the project of real-time change, at this, as shown in Fig. 8 (c), element volume residual data 33d, pitch time data 33e, unit service factor data 33f, components consume rate data 33g stipulate as production status data 33c.
As shown in Fig. 8 (b), production status Check processing section 37 is made of element volume residual operational part 37a, pitch time test section 37b, unit service factor determination part 37c and components consume rate test section 37d.The element volume residual of each tape feeder 6 of element volume residual operational part 37a computing.The testing result of the seam J of section that this computing produces based on the action function for monitoring that control part 31 is installed, by seam test section 29 is carried out.That is, from the state of number of elements of amount that resets to 1 tep reel by detecting the seam J of section, successively deduct the number of elements that repeatedly reduces that the element that carries out due to mounting head 13 takes out action, thus, the element volume residual in each moment of computing.Operation result is stored in storage part 33 as element volume residual data 33d, and real-time update.
Pitch time test section 37b is based on the substrate testing result that substrate detecting sensor S1, S2 produce, and detects the processing of pitch time of required activity duration of each unit substrate of the element installation exercise of this device of expression.Testing result is stored in storage part 33 as pitch time data 33e, and real-time update.Unit service factor determination part 37c measures the processing of the running rate of this device based on the action function for monitoring that control part 31 is installed.Measurement result is stored in storage part 33 as unit service factor data 33f, and real-time update.The components consume rate that components consume rate test section 37d carries out detecting based on installation data 33a and pitch time data 33e each tape feeder 6 is the processing of the consumers quantity of time per unit.Testing result is stored in storage part 33 as components consume rate data 33g, and real-time update.
In addition, when installation control part 31 carries out the action control execution, control part 31 is installed based on detection signal and control program from the transducer that is disposed at each one, whether is normally carried out according to predefined sequence of movement according to moving from the operation of supervisions such as the moment signal of timer output each one.And, data by will monitor the abnormity notifying project that result and the demonstration data 33b that is stored in storage part 33 comprise, namely as need to carry out reference relatively to the data that the phenomenon of operator's notice is predesignated, and will be used for any notice for a plurality of tape feeders 6 that are installed on component feeding section 5 signal of the meaning of the phenomenon that need to notify to the operator has occured to display control unit 32 transmission that the following describes.
In the Graphics Processing based on this Graphics Processing section 34, as shown in Figure 9, show that in monitor 17 expression determines the symbol of groove numbering of the loader installation site of the installation site of this tape feeder 6 in component feeding section 5, and, the display part 28b of tape feeder 6 is also shown in the lump.And the symbol that Graphics Processing section 34 makes the groove numbering information relevant with the phenomenon that occurs with this tape feeder 6 is shown in monitor 17 together.
Then, element supply order display control unit 32b is for the tape feeder 6 of the high specified quantity of the desirability of executive component replenishment operation in a plurality of tape feeders 6 that are installed on component feeding section 5, carries out processing be used to the control that makes monitor 17 and display part 28b show that expression is set up the symbol of the element supply order that order obtains to desirability.Namely, element supply order display control unit 32b has the function as the element supply order calculating part of the order of the desirability of calculating the executive component replenishment operation, based on the element volume residual data 33d that is stored in storage part 33, components consume rate data 33g, try to achieve the components consume state of each tape feeder 6 of the component feeding section 5 that is installed on this device, infer computing element supply order, and output is used for making monitor 17 and display part 28b to show the control signal of the symbol of this element supply order of expression.And Graphics Processing section 34 makes monitor 17 and display part 28b show the processing of the symbol of expression element supply order based on the signal from element supply order display control unit 32b.
In the Graphics Processing based on this Graphics Processing section 34, as shown in figure 10, for each tape feeder 6 that is installed on component feeding section 5, make monitor 17 show the symbol of expression element supply order, and, make the display part 28b of tape feeder 6 also show in the lump the symbol that represents element supply order.And Graphics Processing section 34 will represent that the symbol of element supply order and the groove numbering of the tape feeder 6 corresponding with this symbol are shown in monitor 17 together.
In addition, the element supply constantly display control unit 32c for a plurality of tape feeders 6 that are installed on component feeding section 5 predict respectively need the executive component replenishment operation the element supply constantly, and carry out be used to making monitor 17 and display part 28b show the control processing of this element supply of expression symbol constantly.
Namely, element supply display control unit 32c constantly has the function that needs the element supply element supply moment prediction section constantly of executive component replenishment operation as prediction, components consume state and element volume residual data 33d, the unit service factor data 33f of this tape feeder 6 of giving based on the components consume rate data 33g that is stored in storage part 33, the supply of prediction element is exported the control signal that is used at monitor 17 and display part 28b demonstration this element supply of expression symbol constantly constantly.And Graphics Processing section 34 makes monitor 17 and display part 28b show the processing of expression element supply symbol constantly based on from the element supply signal of display control unit 32c constantly.
In the Graphics Processing based on this Graphics Processing section 34, as shown in figure 11, each tape feeder 6 for being installed on component feeding section 5 makes monitor 17 show expression element supplies symbol constantly, and, the display part 28b of tape feeder 6 is also shown in the lump.And, Graphics Processing section 34 make the supply of expression element constantly symbol and the groove numbering of the tape feeder 6 corresponding with this symbol be shown in together monitor 17.
Then, with reference to Fig. 9, recognition methods for tape feeder 6 describes, and this recognition methods is used for having occured notifying the specific tape feeder 6 of operator's phenomenon in the represented device M1 of present embodiment～M5 identification is installed on a plurality of tape feeders 6 of component feeding section 5.In the prior art, for identification and definite tape feeder 6 outside tape feeder 6, need to be by the loaded down with trivial details operations such as numbering of the definite loader installation site that shows on the visual loader mounting base 8a that confirms component feeding section 5 or apparatus main body.On the other hand, in the present embodiment, carry out the identification of tape feeder 6 by the method that the following describes.
At first, for any generation of the tape feeder 6 that is installed on component feeding section 5 need to be to phenomenon such as " band is carried abnormal ", " element is not enough " of operator's notice, " wrong components " etc. the time, detect this meaning by the action function for monitoring that control part 31 is installed, Graphics Processing section 34 is based on from the signal that control part 31 is installed, and makes the display part 28b of monitor 17 and operating unit 28 show the processing (Graphics Processing operation) of the notify items of regulation.Thus, as shown in Figure 9, make expression determine that the symbol of the loader installation site (groove numbering) of the installation site of this tape feeder 6 in component feeding section 5 is shown in the display part 28b of monitor 17 and operating unit 28 (demonstration operation).
Namely, as shown in Fig. 9 (a), in the display frame 40 of monitor 17, be set with for show the loader state display field 40a of gainers for the tape feeder 6 of component feeding section 5, in loader state display field 40a, " SLOT No. " 41(that display list is shown as the loader installation site of the tape feeder 6 of notify object is (10), (41), (55) at this), corresponding to each shown tape feeder 6 of " SLOT No. " 41, show " phenomenon " 42 of the kind of the phenomenon that expression occurs in this tape feeder 6.That is, in showing operation, make expression be shown in together monitor 17 as the symbol of " the SLOT No. " 41 of loader installation site with the information relevant with the phenomenon that occurs in this tape feeder 6.
In addition, as shown in Fig. 9 (b), in a plurality of tape feeders 6 that are installed on component feeding section 5 in the tape feeder 6 of corresponding with shown " the SLOT No. " of the loader state display field 40a of monitor 17 41 loader installation site, show the symbol corresponding with " SLOT No. " 41 at the display part 28b of operating unit 28.And by by the visual symbol that is shown in display part 28b of operator, identification has occured need to be to the specific tape feeder 6 of the phenomenon of operator notice.
At this moment, as long as the operator finds the tape feeder 6 that shows symbol in a plurality of tape feeders 6 at display part 28b, just can easily identify specific tape feeder 6 from a plurality of tape feeders 6.Thus, in the situation that in component feeding section 5, a plurality of tape feeders 6 are installed and utilize a plurality of tape feeders 6 to supply with elements of the same race, even under the such situation of the notice of the moment generating device deficiency that is approaching for a plurality of tape feeders 6, by visual display part 28b, also can determine simply the tape feeder 6 that conforms to.
Then, with reference to Figure 10, Figure 11, the element replenishing method that carries out the element supply to a plurality of tape feeders 6 that are installed on component feeding section 5 in the device M1～M5 shown in present embodiment is described.Show when at first, Figure 10 is illustrated in the element replenishment operation that expression sets up the example of the symbol of the element supply order that order obtains to the desirability of element supply.In the prior art, not for a plurality of part loaders in the situation that the moment generating device deficiency that approaches is judged the technology of degree of priority of the element supply of these part loaders by the operator.Therefore, the operator need to be according to reference to the methods such as residue number of elements in each part loader, suppose think the element supply the high order of desirability and determine manipulating object.On the other hand, in the present embodiment, by the method executive component replenishment operation that the following describes.
At first, along with the execution of element installation action, the residue number of elements that is installed on a plurality of tape feeders 6 of component feeding section 5 reduces, and becomes for some tape feeders 6 state that needs the element replenishment operation.At this moment, the element supply order display control unit 32b that has as the function of element supply order calculating part uses the action function for monitoring that control part 31 is installed, utilize production status Check processing section 37 to detect, based on the element volume residual data 33d that is stored in storage part 33, components consume rate data 33g, try to achieve the components consume state of each tape feeder 6 of the component feeding section 5 that is installed on this device, infer computing element supply order.Namely, based on the signal from control part 30, for the tape feeder 6 of the high specified quantity of the desirability of executive component replenishment operation in a plurality of tape feeders 6, calculate desirability is set up the element supply order (element supply order calculation process) that order obtains.
And element supply order display control unit 32b output is used for making monitor 17 and display part 28b to show the control signal of the symbol of this element supply order of expression.And Graphics Processing section 34 makes monitor 17 and display part 28b show the processing (Graphics Processing operation) of the symbol of expression element supply order based on the signal from element supply order display control unit 32b.Thus, as shown in figure 10, for the tape feeder 6 of the high specified quantity of the desirability of executive component replenishment operation, the symbol of expression element supply order is shown in the display part 28b of monitor 17 and operating unit 28 (demonstration operation).
Namely, as shown in Figure 10 (a), in the loader state display field 40a of the display frame 40 of monitor 17, show that " SLOT No. " 41(of loader installation site of tape feeder 6 of the object become the element replenishment operation is at this, be (10), (41), (55)), corresponding to each shown tape feeder 6 of " SLOT No. " 41, show " element supply order " 43(1,3,2).That is, in showing operation, make the symbol of expression element supply order and represent that the information (SLOT No.) of the installation site of the tape feeder 6 corresponding with this symbol is shown in monitor 17 together.
In addition, as shown in Figure 10 (b), in a plurality of tape feeders 6 that are installed on component feeding section 5 in the tape feeder 6 corresponding with shown " the SLOT No. " of the loader state display field 40a of monitor 17 41, show the symbol (01,03,02 corresponding with " element supply order " 43 at the display part 28b of operating unit 28 ...).And, by by the visual symbol that is shown in display part 28b of operator, according to the element supply order that shows, carry out the element replenishment operation (operation is carried out in the element supply) to this tape feeder 6.
At this moment, as long as the operator finds the tape feeder 6 that shows symbol in a plurality of tape feeders 6 at display part 28b, just can easily identify the specific tape feeder 6 that becomes element supply object.Thus, in the situation that in component feeding section 5, a plurality of tape feeders 6 are installed and utilize a plurality of tape feeders 6 to supply with elements of the same race, even under the not enough such situation of the moment producing component that is approaching for a plurality of tape feeders 6, also can easily judge the execution sequence to the element replenishment operation of the tape feeder 6 in component feeding section 5.
Show when then, Figure 11 represents to carry out the element replenishment operation that expression needs the example of the element supply symbol constantly of executive component replenishment operation.In the prior art, the operator is take multiple/a plurality of tape feeders 6 as manipulating object, receive the notice of the element deficiency that produces as the basis take the residue number of elements of tape feeder 6, the executive component replenishment operation, the wear rate that reduces but the electronic component that is accommodated in tape feeder 6 is consumed is different and different according to substrate kind or component kind, therefore, in the situation that begin to comprise the element replenishment operation that splices operation after receiving the notice of element deficiency, the end of job is untimely, and producing component is not enough and device stops in fact sometimes.On the other hand, in the present embodiment, by the method that the following describes, the executive component replenishment operation.
At first, along with the execution of element installation action, the residue number of elements that is installed on a plurality of tape feeders 6 of component feeding section 5 reduces, and becomes for some tape feeders 6 state that needs the element replenishment operation.At this moment, has the action function for monitoring that control part 31 is installed as the element supply element supply display control unit 32c use constantly of the function of prediction section constantly, detected by production status Check processing section 37, based on the element volume residual data 33d that is stored in storage part 33, components consume rate data 33g, try to achieve the components consume state of each tape feeder 6 of the component feeding section 5 that is installed on this device, the supply of prediction element constantly.That is, based on the signal from control part 30, a plurality of tape feeders 6 are predicted respectively the element supply moment (operation is predicted in the element supply constantly) that needs the executive component replenishment operation.
And element supply display control unit 32c output constantly is used for making monitor 17 and display part 28b to show the control signal of this element supply of expression symbol constantly.Graphics Processing section 34 makes monitor 17 and display part 28b show the processing (Graphics Processing operation) of expression element supply symbol constantly based on the signal from element supply moment display control unit 32c.Thus, as shown in figure 11, for each a plurality of tape feeder 6 that are installed on component feeding section 5, make the display part 28b of monitor 17 and operating unit 28 show that expression needs the element supply symbol (demonstration operation) constantly of executive component replenishment operation.
Namely, as shown in Figure 11 (a), in the loader state display field 40a of the display frame 40 of monitor 17, display list is shown as " SLOT No. " 41(into the loader installation site of the tape feeder 6 of the object of element replenishment operation at this, be SLOT No.(10), (41), (55)), corresponding to each shown tape feeder 6 of " SLOT No. " 41, show expression element supply " the element supply constantly " 44 of (after 20 minutes, after 35 minutes, after 45 minutes) constantly.That is, in showing operation, make the information (SLOT No.) of the installation site of expression element supply symbol constantly and the expression tape feeder 6 corresponding with this symbol be shown in together monitor 17.
In addition, as shown in Figure 11 (b), be installed on a plurality of tape feeders 6 of component feeding section 5 for each, in the tape feeder 6 of corresponding with shown " SLOTNo. " of the loader state display field 40a of monitor 17 41 loader installation site, show the symbol (20,35,45 corresponding with " the element supply moment " 44 at the display part 28b of operating unit 28 ...).And, by by the visual symbol that is shown in display part 28b of operator, according to the element supply moment that shows, to these tape feeder 6 executive component replenishment operations (operation is carried out in the element supply).
At this moment, the operator can visual a plurality of tape feeders 6 shown symbol of display part 28b separately, immediate tape feeder 6 of the element supply moment is defined as becoming the tape feeder 6 of element supply object, and, the remaining time that can learn the generating device deficiency.Thus, even in the situation that take be installed on component feeding section 5 multiple/a plurality of tape feeders 6 carry out as manipulating object and comprise the element replenishment operation that splices operation, also the moment that needs the element replenishment operation be can predict, fully necessary activity duration and executive component replenishment operation in real time estimated.
In addition, in the present embodiment, as the part loader, represented the carrier band of holding element is carried out the example of the tape feeder of spacing conveying, but applicable object of the present utility model is not limited to tape feeder, can be suitable for too for the component supplying apparatus of other kinds such as bulk cargo formula loader.
Utilizability on industry
The recognition methods of the part loader in electronic element installation device of the present utility model and electronic element installation device has the effect of determining of the part loader that can carry out simply in component feeding section, and it is useful carrying the element installing area of carrying substrate at the element that will take out from the part loader that is disposed at component feeding section.
Claims (2)
1. electronic element installation device is installed the electronic component of being supplied with by a plurality of part loaders that are installed on component feeding section to substrate, it is characterized in that possessing:
The component mounter structure takes out electronic component and carries lift-launch to described substrate from described part loader;
Control part is controlled described part loader and component mounter structure;
Monitor subsidiary is arranged at described control part, carries out the demonstration relevant with the project of predefined regulation;
Display part is arranged at described part loader, can show the symbol of regulation;
Graphics Processing section based on the signal from described control part, makes the processing of the notify items of described monitor and display part demonstration regulation,
Need to be to the phenomenon of operator's notice in the situation that produced for any of described a plurality of part loaders, described Graphics Processing section makes described display part and described monitor show simultaneously the symbol of the loader installation site of the installation site of definite this part loader of expression in component feeding section.
2. electronic element installation device as claimed in claim 1, is characterized in that, makes the information relevant with the phenomenon that produces at this part loader and the symbol of the described loader of expression installation site be shown in simultaneously described monitor.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012-039604 | 2012-02-27 | ||
| JP2012039604A JP5942090B2 (en) | 2012-02-27 | 2012-02-27 | Electronic component mounting apparatus and identification method of parts feeder in electronic component mounting apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202931743U true CN202931743U (en) | 2013-05-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220617466 Expired - Lifetime CN202931743U (en) | 2012-02-27 | 2012-11-20 | Apparatus for installing electronic components |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP5942090B2 (en) |
| CN (1) | CN202931743U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104254237A (en) * | 2013-06-28 | 2014-12-31 | Juki株式会社 | Electronic component installation method and an electronic component installation device |
| CN106664820A (en) * | 2014-09-02 | 2017-05-10 | 富士机械制造株式会社 | Component mounting system and component mounting method |
| CN109315088A (en) * | 2016-06-21 | 2019-02-05 | 株式会社富士 | Concatenation unit |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6681190B2 (en) * | 2015-12-24 | 2020-04-15 | 株式会社Ｆｕｊｉ | Control device for feeder |
| CN109479392B (en) | 2016-07-14 | 2020-08-25 | 株式会社富士 | Component management system, component mounting apparatus, and component management method |
| JP2018056389A (en) | 2016-09-29 | 2018-04-05 | Tdk株式会社 | Magnetoresistive effect element |
| JP6953089B2 (en) * | 2017-11-29 | 2021-10-27 | ヤマハ発動機株式会社 | Component mounting device and component mounting system |
| WO2020090006A1 (en) * | 2018-10-30 | 2020-05-07 | 株式会社Ｆｕｊｉ | Feeder state display system |
| JP6825146B2 (en) * | 2020-04-09 | 2021-02-03 | 株式会社Ｆｕｊｉ | feeder |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004134691A (en) * | 2002-10-15 | 2004-04-30 | Fuji Mach Mfg Co Ltd | System, method and program for component replenishment management |
| JP4545488B2 (en) * | 2004-05-31 | 2010-09-15 | ヤマハ発動機株式会社 | Mounting machine |
| JP2007242757A (en) * | 2006-03-07 | 2007-09-20 | Yamagata Casio Co Ltd | Tape feeder, component mounting apparatus, system for displaying remaining number of tape feeder components, and tape feeder error display system |
| JP4814046B2 (en) * | 2006-10-17 | 2011-11-09 | ヤマハ発動機株式会社 | Mounting machine and feeder |
| JP2011044639A (en) * | 2009-08-24 | 2011-03-03 | Juki Corp | Parts feeder for chip mounter |
| JP5511456B2 (en) * | 2010-03-23 | 2014-06-04 | 富士機械製造株式会社 | Component supply unit, electronic component mounting machine, and electronic component mounting system |
-
2012
- 2012-02-27 JP JP2012039604A patent/JP5942090B2/en active Active
- 2012-11-20 CN CN 201220617466 patent/CN202931743U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104254237A (en) * | 2013-06-28 | 2014-12-31 | Juki株式会社 | Electronic component installation method and an electronic component installation device |
| CN104254237B (en) * | 2013-06-28 | 2018-09-14 | Juki株式会社 | Electronic component mounting method and electronic component mounting apparatus |
| CN106664820A (en) * | 2014-09-02 | 2017-05-10 | 富士机械制造株式会社 | Component mounting system and component mounting method |
| CN106664820B (en) * | 2014-09-02 | 2019-04-19 | 株式会社富士 | Component mounting system and component mounting method |
| CN109315088A (en) * | 2016-06-21 | 2019-02-05 | 株式会社富士 | Concatenation unit |
| CN109315088B (en) * | 2016-06-21 | 2020-07-31 | 株式会社富士 | Splicing unit |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2013175616A (en) | 2013-09-05 |
| JP5942090B2 (en) | 2016-06-29 |
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Granted publication date: 20130508 |