CN202893697U - Tyre classifying and storing automatic sorting system - Google Patents
Tyre classifying and storing automatic sorting system Download PDFInfo
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- CN202893697U CN202893697U CN 201220517569 CN201220517569U CN202893697U CN 202893697 U CN202893697 U CN 202893697U CN 201220517569 CN201220517569 CN 201220517569 CN 201220517569 U CN201220517569 U CN 201220517569U CN 202893697 U CN202893697 U CN 202893697U
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- 238000004519 manufacturing process Methods 0.000 abstract description 11
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Abstract
The utility model discloses a tyre classifying and storing automatic sorting system which comprises a bar code collecting device, a sorting and recognizing device, an online detecting device, a tyre managing and controlling system, an execution control device, a channel sorting execution device and a channel transmission device, wherein the sorting and recognizing device is connected with the bar code collecting device and the online detecting device, and is used for receiving the tyre online detection information and ordering the bar code collecting device to change the collecting position; the sorting and recognizing device is connected with the tyre managing and controlling system and the execution control device, and is used for comparing the collected bar code information with the tyre information in the tyre managing and controlling system, and sending an order to the execution control device; the execution control device is used for ordering the channel sorting execution device to execute channel sorting and stacking; and after the channel sorting execution device completes the stacking quantity, the channel transmission device receives a transmission order and is used for transmitting tyres into a storage. The tyre classifying and storing automatic sorting system has the advantages of high production efficiency, low production cost and low labor intensity.
Description
Technical field
The utility model relates to tire manufacturing technology field, relates in particular to a kind of tire classification warehouse-in Automated Sorting System.
Background technology
In the tire manufacturing industry, deposit through tire being put in storage after the last finished product quality inspection, the specification of tire enterprise finished tire is more, calculate with the scale of producing 1000 ten thousand tires per year, arrange every day the tire specification of warehouse-in at more than 200, consideration for the stock, enterprise's requirement tire is shelved son by specification and is deposited in order in warehouse compartment, a lot of enterprises have realized the tiered warehouse facility management, but before the warehouse-in specification tire of the same race is beaten the manual sort process that the buttress classification remains manual intervention, automatic sorting is beaten the blank that buttress remains domestic and international industry.
Hand-sorted needs the tire range estimation of operating personnel to rolling off the production line, distinguish its brand, specification, decorative pattern, the information such as level, then beat by hand buttress, distribute warehouse-in, there are a lot of problems in this kind mode, the artificial visually examine is easy to make mistakes, particularly after a plurality of tires of long-time range estimation, easily produce visual fatigue, thereby reduce to judge the susceptibility of tire fine feature, calculate with the scale of producing 1000 ten thousand tires per year, satisfy the labor cost that the warehouse-in amount needs of 30000 of every days drop into nearly 30 people, therefore can find out, when the mode of operation labour intensity of up till now planting operation large, production cost is high, production efficiency is low.
The utility model content
In order to solve the problems of the prior art, the purpose of this utility model provides the tire classification warehouse-in Automated Sorting System that a kind of production efficiency is high, production cost is low, labour intensity is little.
For achieving the above object, the technological means that the utility model adopts is: tire classification warehouse-in Automated Sorting System, comprise bar code harvester, sorting recognition device, on-line measuring device, tire managing and control system, carry out control device, channel-sorting actuating unit, path way conveying apparatus, described bar code harvester connects the sorting recognition device, will gather bar code information and be delivered to the sorting recognition device; Described on-line measuring device connects the sorting recognition device, and online detection information of tire is passed to the sorting recognition device, and the sorting recognition device changes collection position according to the online information command bar code harvester that detects; Described sorting recognition device fifth wheel sicula control system and carry out control device compares tire information in the bar code information of bar code harvester collection and the tire managing and control system, and the result after will compare changes into and carries out instruction transmission execution control device; Described execution control device interface channel sorting actuating unit, the channel-sorting actuating unit is carried out channel-sorting and Da Duo according to the instruction of carrying out the control device transmission; Described channel-sorting actuating unit interface channel conveying device, after the channel-sorting actuating unit was beaten buttress quantity finished, path way conveying apparatus receives carried instruction that tire is carried warehouse-in.
Further, described bar code harvester adopts two industrial scanner array sweepings that are oppositely arranged.
Further, described tire managing and control system is selected tire enterprise MES management system.
Further, described sorting recognition device comprises tire online detection instrument interface, bar code acquisition interface, tire managing and control system interface, carries out control device interface and the sorting recognition processing module that is connected with above-mentioned interface.
The beneficial effects of the utility model are: tire is controlled automatic sorting by system, has greatly improved production efficiency; Reduced dependence and use to personnel, reduced production cost and personnel labor intensity, realized the automation of this operation, arrived the Unmanned operation of tire warehouse-in link, filled up automatic sorting and beaten the blank of piling up neatly the domestic and international industry of operation.
Description of drawings
Below in conjunction with accompanying drawing the technical solution of the utility model is described.
Fig. 1 is annexation schematic diagram of the present utility model.
Among the figure: 1, bar code harvester, 2, the sorting recognition device, 3, on-line measuring device, 4, the tire managing and control system, 5, carry out control device, 6, the channel-sorting actuating unit, 7, path way conveying apparatus.
The specific embodiment
Tire classification warehouse-in Automated Sorting System as shown in Figure 1, comprise bar code harvester 1, sorting recognition device 2, on-line measuring device 3, tire managing and control system 4, carry out control device 5, channel-sorting actuating unit 6, path way conveying apparatus 7, described bar code harvester 1 connects sorting recognition device 2, will gather bar code information and be delivered to sorting recognition device 2; Described on-line measuring device 3 connects sorting recognition device 2, and online detection information of tire is passed to sorting recognition device 2, and sorting recognition device 2 changes collection position according to the online information command bar code harvester 1 that detects; Described sorting recognition device 2 fifth wheel sicula control systems 4 and execution control device 5, bar code information and tire managing and control system 4 interior tire informations that bar code harvester 1 gathers are compared, and the result after will comparing changes into execution instruction transmission execution control device 5; Described execution control device 5 interface channels sorting actuating unit 6, channel-sorting actuating unit 6 is carried out channel-sorting and Da Duo according to the instruction of carrying out control device 5 transmission; Described channel-sorting actuating unit 6 interface channel conveying devices 7, after 6 dozens of buttress of channel-sorting actuating unit quantity was finished, path way conveying apparatus 7 receives carried instruction that tire is carried warehouse-in.
Further, described bar code harvester 1 adopts two industrial scanner array sweepings that are oppositely arranged.
Further, described tire managing and control system 4 is selected tire enterprise MES management system.
Further, described sorting recognition device 2 comprises tire online detection instrument interface, bar code acquisition interface, tire managing and control system interface, carries out control device interface and the sorting recognition processing module that is connected with above-mentioned interface.
During use, at first set the channel number of the tyre storage of each specification; Tire enters the detection streamline, run to and be installed in bar code harvester 1 below of detecting streamline, bar code harvester 1 is regulated the probe distance to improve the scanning read rate automatically according to the tire size, after the bar code scan success, beginning is moved to test station, gets access to simultaneously the specification information of this tire in conjunction with enterprise's MES management system according to the bar code after the scanning; After sorting recognition device 2 is resolved to tire specification, according to specification and the passage corresponding relation fetch channel information set, and send to and carry out control device 5, carry out control device 5 and will carry out instruction Transfer pipe sorting actuating unit 6 and path way conveying apparatus 7, the passage that tire is grabbed appointment after the 6 reception instructions of channel-sorting actuating unit is beaten buttress, after the tire quantity of specification of the same race reaches setting quantity, carry out the automatic transport warehouse-in that control device 5 control motor-driven path way conveying apparatus 7 are realized tires.
Tire bar code is generally 2～3 square millimeters, the scanning accuracy rate is not high to be ubiquitous application problem, traditional single head stationary scanner cost is low but common automatic scan accuracy rate is lower than 90%, far can't satisfy the demand of tire enterprise 30000 scanning amounts every day.The scanning dual-scanning head that uses in the native system makes up effectively mutual by with on-line measuring device 3 and sorting recognition device 2 of industrial scanner, cost only is equivalent to single head stationary scanner cost, bar code harvester 1 and on-line measuring device 3 have been guaranteed the accurate scanning of bar code, sorting recognition device 2 has guaranteed that tire specification information reads and accuracy online, scan rate can reach more than 98%, carry out control device 5, channel-sorting actuating unit 6, path way conveying apparatus 7 utilizes the mechanical arm automatic sorting to guarantee the accurate of warehouse-in, warehouse-in sorting entire mechanization, save manpower, aspect accuracy rate and cost control, all reached highest level in the similar application.
Embodiment of the present utility model explains, and is not limited to this, anyly is familiar with those skilled in the art in the technical scope that the utility model discloses, and can expect easily changing or replacing, and all should be encompassed within the protection domain of the present utility model.
Claims (4)
1. Automated Sorting System is put in the tire classification in storage, it is characterized in that: comprise bar code harvester (1), sorting recognition device (2), on-line measuring device (3), tire managing and control system (4), carry out control device (5), channel-sorting actuating unit (6), path way conveying apparatus (7), described bar code harvester (1) connects sorting recognition device (2), will gather bar code information and be delivered to sorting recognition device (2); Described on-line measuring device (3) connects sorting recognition device (2), online detection information of tire is passed to sorting recognition device (2), and sorting recognition device (2) changes collection position according to the online information command bar code harvester (1) that detects; Described sorting recognition device (2) fifth wheel sicula control system (4) and execution control device (5), bar code information and the interior tire information of tire managing and control system (4) that bar code harvester (1) gathers are compared, and the result after will comparing changes into execution instruction transmission execution control device (5); Described execution control device (5) interface channel sorting actuating unit (6), channel-sorting actuating unit (6) is carried out channel-sorting and Da Duo according to the instruction of carrying out control device (5) transmission; Described channel-sorting actuating unit (6) interface channel conveying device (7), after channel-sorting actuating unit (6) was beaten buttress quantity finished, path way conveying apparatus (7) receives carried instruction that tire is carried warehouse-in.
2. tire classification warehouse-in Automated Sorting System according to claim 1 is characterized in that: two industrial scanner array sweepings that described bar code harvester (1) employing is oppositely arranged.
3. Automated Sorting System is put in tire classification according to claim 1 in storage, and it is characterized in that: described tire managing and control system (4) is selected tire enterprise MES management system.
4. Automated Sorting System is put in tire classification according to claim 1 in storage, it is characterized in that: described sorting recognition device (2) comprises tire online detection instrument interface, bar code acquisition interface, tire managing and control system interface, carries out control device interface and the sorting recognition processing module that is connected with above-mentioned interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220517569 CN202893697U (en) | 2012-09-28 | 2012-09-28 | Tyre classifying and storing automatic sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220517569 CN202893697U (en) | 2012-09-28 | 2012-09-28 | Tyre classifying and storing automatic sorting system |
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| Publication Number | Publication Date |
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| CN202893697U true CN202893697U (en) | 2013-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220517569 Expired - Lifetime CN202893697U (en) | 2012-09-28 | 2012-09-28 | Tyre classifying and storing automatic sorting system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873033A (en) * | 2012-09-28 | 2013-01-16 | 赛轮股份有限公司 | Automatic selection system for classification storage of tires |
-
2012
- 2012-09-28 CN CN 201220517569 patent/CN202893697U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873033A (en) * | 2012-09-28 | 2013-01-16 | 赛轮股份有限公司 | Automatic selection system for classification storage of tires |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| DD01 | Delivery of document by public notice |
Addressee: Finance of Qingdao Zhongtian Zhicheng Intellectual Property Agency Co.,Ltd. Document name: Notification of Approving Refund |
|
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SAILUN GROUP CO., LTD. Free format text: FORMER NAME: SAILUN CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 266101 west side of Jiangshan Middle Road (Shandong hi tech Industrial Zone), Qingdao economic and Technological Development Zone Patentee after: Sailun Group Co.,Ltd. Address before: 266101 west side of Jiangshan Middle Road (Shandong hi tech Industrial Zone), Qingdao economic and Technological Development Zone Patentee before: Sailun Co.,Ltd. |
|
| C56 | Change in the name or address of the patentee |
Owner name: SAILUN JINYU GROUP CO., LTD. Free format text: FORMER NAME: SAILUN GROUP CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 266101 west side of Jiangshan Middle Road (Shandong hi tech Industrial Zone), Qingdao economic and Technological Development Zone Patentee after: Sailun Group Co.,Ltd. Address before: 266101 west side of Jiangshan Middle Road (Shandong hi tech Industrial Zone), Qingdao economic and Technological Development Zone Patentee before: Sailun Group Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 266500 Maoshan Road 588, Huangdao District, Qingdao City, Shandong Province Patentee after: Sailun Group Co.,Ltd. Address before: 266101 West of Jiangshan Middle Road, Qingdao Economic and Technological Development Zone, Shandong Province (High-tech Industrial Park) Patentee before: Sailun Group Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130424 |