CN202872152U - Automatic welding device for connector core wire - Google Patents
Automatic welding device for connector core wire Download PDFInfo
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- CN202872152U CN202872152U CN 201220370443 CN201220370443U CN202872152U CN 202872152 U CN202872152 U CN 202872152U CN 201220370443 CN201220370443 CN 201220370443 CN 201220370443 U CN201220370443 U CN 201220370443U CN 202872152 U CN202872152 U CN 202872152U
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- tool
- connector
- heart yearn
- machine
- conveyer belt
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Abstract
The utility model discloses an automatic welding device for connector core wires. The automatic welding device is used for welding core wires with joints of a connector. The automatic welding device comprises a wire arrangement stand, a first tool, a second tool, a first drive device, a first conveyor belt, a wire sorting machine, a shedding machine, an aligning cutting machine, a vibration disc, a guide groove, a position aligning machine, a tin spraying device, a second drive device, a second conveyor belt, a third drive device, a third conveyor belt, an alarming device and a material fetching stand. The position aligning machine is used for loading the joints into the second tool, and then aligning and splicing the core wires loaded in the first tool with the joints loaded in the second tool. The alarming device is used for detecting the core wires and the joints that have been welded. Through adoption of the position aligning machine and the alarming device, probabilities of produced defective products are minimized, rates of qualified products are increased, and the production efficiency is improved.
Description
Technical field
The utility model relates to the connector welding field, relates in particular to a kind of connector heart yearn automatic soldering device.
Background technology
Aligning machine in the existing connector heart yearn automatic soldering device adopts the manipulator contraposition to be mounted with first tool and the second tool that is mounted with connector of heart yearn, and the probability that contraposition is forbidden is higher.
Existing connector heart yearn automatic soldering device needs will add the inspection personnel in the rear end after welding is finished, and detects and does not weld qualified product, has increased the probability of artificial undetected or carelessness.
The utility model content
Technical problem to be solved in the utility model is, a kind of connector heart yearn automatic soldering device is provided.Can reduce and produce the defective products probability, reduce possibility artificial undetected or carelessness.
It is a kind of connector heart yearn automatic soldering device that the utility model provides technology, the heart yearn and the connector that are used for solder connector, described connector heart yearn automatic soldering device comprises: winding displacement platform, the first tool, the second tool, the first drive unit, the first conveyer belt, reason line machine, peeling machine, than shearing machine, vibrating disc, guide groove, aligning machine, tin jet device, the second drive unit, the second conveyer belt, the 3rd drive unit, the 3rd conveyer belt, warning device and feeding platform, and described connector heart yearn automatic soldering device is positioned on the brace table;
Described winding displacement platform and described feeding platform are arranged in the two ends of described connector heart yearn automatic soldering device along first direction;
Described the first tool is used for winding displacement and loads described heart yearn, and described the second tool is used for loading described connector;
Described the first drive unit drives described the first conveyer belt and transmits described the first tool that loads described heart yearn along the first forward, and described the first conveyer belt originates in described winding displacement platform, ends at described feeding platform;
Described reason line machine, described peeling machine, described than shearing machine, described aligning machine and described tin jet device along described first direction, be arranged in order in the same side of described the first conveyer belt from described winding displacement platform to described feeding platform;
Described reason line machine is used for combing and smoothes out with the fingers the described heart yearn that directly is loaded in described the first tool;
Described peeling machine is used for sloughing the crust of the described heart yearn that is loaded in described the first tool, exposes inner bare metal wire;
Describedly be used for pruning described wire than shearing machine and make its length consistent;
Described vibrating disc is used for accommodating some described connectors;
Described guide groove is communicated between described vibrating disc and the described aligning machine, and described connector is sent to described aligning machine along described guide groove from described vibrating disc;
Described aligning machine is used for described connector is loaded in described the second tool, and then the contraposition splicing is loaded in the described heart yearn and the described connector that is loaded in described the second tool of described the first tool;
Described tin jet device is used for welding described heart yearn and described connector;
Described the second drive unit drives described the second conveyer belt and transmits just in the opposite direction described the first tool do not contain described heart yearn along described first, and described the second conveyer belt originates in described feeding platform, ends at described winding displacement platform;
Described the 3rd drive unit drives described the 3rd conveyer belt and transmits just in the opposite direction described the second tool that does not contain described connector along described first, described the 3rd conveyer belt originates in described feeding platform, end at described aligning machine, and occupy described the first conveyer belt both sides in parallel minute with described the second conveyer belt;
Described warning device is for detection of welding complete described heart yearn and being connected connection.
Wherein, described aligning machine comprises the first cylinder, the second cylinder, the 3rd cylinder, the first slide rail, the second slide rail, the first slide block, the second slide block and framework.
Described the first cylinder, described the second cylinder and described the 3rd cylinder are single-acting cylinder, described the first cylinder and described the second cylinder are arranged the same side of putting at described framework side by side along second direction, described the 3rd cylinder is arranged on the end face of described framework along third direction, the bottom surface of described the first slide rail, described the second slide rail, described the first slide block, described the second slide block and described framework all is arranged on the described brace table, and described framework is a body side metal frame.
Described the first slide rail and described the second slide rail are along two level troughs that are set up in parallel on the described second direction, and by the vertical channel connection along first direction, more properly, one end of described the first slide rail connects described the 3rd conveyer belt, other end contraposition connects described the first port, a vertical end that connects vertical channel, the other end of described vertical channel connects an end of described the second slide rail, the other end of described the second slide rail connects described the first conveyer belt, is loaded with described the first tool that contains described heart yearn on described the first conveyer belt.
Described the first slide block and described the second slide block are respectively the triangle body piece that is arranged at the first passage port and are arranged at the second passage port square body piece, described the first port and described the second port are two ports that described guide groove is oppositely arranged, described the first slide block moves along described third direction, described the second slide block moves along described second direction, and described first direction, described second direction and described third direction are mutually vertical.
Described the first air cylinder driven does not contain described second tool of described connector, and the edge moves to described the first passage port just in the opposite direction with second; Described the second slide block is relative with described the second port, is used for promoting two described connectors and enters in described the second tool along described the second forward; Described the first slide block of described the 3rd air cylinder driven moves just in the opposite direction along the 3rd, and described the second tool that described the first slide block be used for to promote to contain described connector is along described first positive movement of described vertical channel to described the second slide rail place; Described the second air cylinder driven contains described second tool of described connector, move to just in the opposite direction described the first conveyer belt place along described second of described the second slide rail, and the contraposition splicing is in conjunction with described the first tool that contains described heart yearn and described the second tool that contains described connector.
Wherein, described the first drive unit, described reason line machine, described peeling machine, describedly all be connected with programmable logic controller (PLC) with described warning device than shearing machine, described vibrating disc, described aligning machine, described tin jet device, described the second drive unit, described the 3rd drive unit.
Wherein, described warning device comprises transducer and indicator light, and described transducer and described indicator light all arrange on the flat board of an end cap, and described end cap comprises chute and described flat board, and described chute is used for compressing described the second tool.Described transducer sends signal, induction measured object information, and described measured object information passed to programmable logic controller (PLC), programmable logic controller (PLC) is controlled described the first drive unit, described reason line machine, described peeling machine, described running than shearing machine, described vibrating disc, described aligning machine, described tin jet device, described the second drive unit, described the 3rd drive unit and described indicator light according to described delivering instruction.
The utility model increases the method for warning device by improving aligning machine, has reduced the probability of producing defective products, increases product percent of pass, has improved production efficiency.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the utility model connector heart yearn automatic soldering device structural representation;
Fig. 2 is the structural representation that the utility model the first tool loads cable core;
Fig. 3 is two connectors of the utility model schematic diagrames side by side;
Fig. 4 is the schematic diagram of the utility model the second tool;
Fig. 5 is the schematic diagram that two connectors of the utility model are contained in the second tool;
Fig. 6 is that described two connectors of Fig. 5 insert the schematic diagram at the second visual angle of the second tool;
Fig. 7 is the view after the utility model the first tool and the second tool contraposition;
Fig. 8 is the structural representation of the utility model aligning machine;
Fig. 9 is that the utility model aligning machine is with the schematic diagram of the first tool and the second tool contraposition.
Embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
Referring to Fig. 1 ~ 4, a kind of connector heart yearn automatic soldering device 100, it comprises: winding displacement platform 1, the first tool 2, the second tool 3, the first conveyer belt 6, the second conveyer belt 7, the 3rd conveyer belt 8, reason line machine 9, peeling machine 10, than shearing machine 11, aligning machine 12, tin jet device 13, feeding platform 14, vibrating disc 15, guide groove 16, warning device 17, the first drive unit 18, the second drive unit (not shown in FIG.) and the 3rd drive unit (not shown in FIG.).Described connector automatic soldering device 100 is placed horizontally on the brace table (not shown in FIG.).Soldered device is heart yearn 4 and connector 5.In the utility model, first direction is X-direction, and second direction is Y direction, and third direction is Z-direction.X-direction wherein, Y direction, Z-direction is orthogonal.
Winding displacement platform 1 and feeding platform 14 are the horizontal support platform, are arranged in the two ends of connector heart yearn automatic soldering device 100 along X-direction.On winding displacement platform 1, manually heart yearn 4 each root line are sequentially arranged in the first tool 2, then the first tool 2 is positioned on the first conveyer belt 6.
As shown in Figure 2, the first tool 2 is used for winding displacement and loads cable core 4.
Shown in Fig. 3 ~ 7, the second tool 3 is used for loading connector 5.The purpose of this utility model is, adopts connector heart yearn automatic soldering device 100, the first tool 2 and the second tool 3 contrapositions of loading connector 5 that load heart yearn 4, then adopts tin welding fixedly heart yearn 4 and connector 5.
The first conveyer belt 6 is a horizontal conduction band, and it transmits the first tool 2, the first conveyer belts 6 that are mounted with heart yearn 4 along the X-axis forward and originates in winding displacement platform 1 under the first drive unit 18 drives, end at feeding platform 14.
Vibrating disc 15 is used for accommodating some connectors 5, and with it by adjusting in a jumble the proper alignment state, and then make it be sent to the device at aligning machine 12 places along guide groove 16.
Tin jet device 13 is used for welding heart yearn 4 and connector 5.
The second drive unit drives the second conveyer belt 7 and originates in feeding platform 14 along the first tool 2, the second conveyer belts 7 that the transmission of X-axis negative sense does not contain heart yearn 4, ends at winding displacement platform 1.The second conveyer belt 7 is used for welding to be finished, and the second tool 2 is back to winding displacement platform 1 with recycling with after heart yearn 4 separates with the second tool 2.
The 3rd drive unit drives the 3rd conveyer belt 8 and originates in feeding platform 14 along the second tool 3, the three conveyer belts 8 that the transmission of X-axis negative sense does not contain connector 5, ends at aligning machine 12, the three conveyer belts 8 and the second conveyer belt and occupy the first conveyer belt 6 both sides in 7 minutes.The purposes of the 3rd conveyer belt 8 is that the second tool 3 that does not contain connector 5 is sent to aligning machine 12 places.
Described warning device is for detection of welding complete described heart yearn and being connected connection.
The utility model device operation principle is:
Step 1, on winding displacement platform 1, heart yearn 4 winding displacements are loaded in the first tool 2, the first conveyer belt 6 will sequence the first tool 2 of line along the transmission of X-axis forward, through reason line machine 9 heart yearn 4 combings are smoothed out with the fingers directly successively, peeling machine 10 is removed heart yearn 4 crusts, exposes inner bare metal wire, prune described wire than shearing machine 11 and make its length consistent, then the first tool 2 is sent to aligning machine 12 places.Described reason line machine 9, peeling machine 10 and be existing reason line machine, peeling machine for the treatment of heart yearn and compare shearing machine than shearing machine 11.
Above-mentioned basic device of the present utility model is same as the prior art, and inventive point is on aligning machine 12 and warning device 17.
Such as Fig. 8 and shown in Figure 9, aligning machine 12 described in the utility model comprises the first cylinder 12a, the second cylinder 12b, the 3rd cylinder 12c, the first slide rail 12d, the second slide rail 12e, the first slide block 12f, framework 12g and the second slide block 12h.
The first cylinder 12a, the second cylinder 12b and the 3rd cylinder 12c are single-acting cylinder, the first cylinder 12a and the second cylinder 12b arrange side by side along the Y direction level and put in the same side of framework 12g, and the 3rd cylinder 12c is vertically set on the end face of framework 12g along Z-direction.The bottom surface of the first slide rail 12d, the second slide rail 12e, the first slide block 12f, the second slide block 12h and framework 12g all is arranged on the horizontal support platform.
The first slide rail 12d and the second slide rail 12e are along two level troughs that are set up in parallel on the Y direction, the end of the first slide rail 12d connects the 3rd conveyer belt 8, other end contraposition connects the first port 16a, a vertical end that connects vertical channel 12i, the other end of vertical channel 12i connects the end of the second slide rail 12e, the other end of the second slide rail 12e connects on the first conveyer belt 8, the first conveyer belts 8 and is loaded with the first tool 2 that contains heart yearn 4.
The first slide block 12f and the second slide block 12h are respectively and are arranged at the first port 16a place, the triangle body piece that moves along Z-direction and be arranged at the second port 16b place, the square body piece that moves along Y direction.The first port 16a and the second port 16b are two ports that guide groove 16 is oppositely arranged.
The operation principle of aligning machine 12 is: the first cylinder 12a promotes not contain the second tool 3 of connector 5, along the Y-axis negative movement of the first slide rail 12d, to the first port 16a place of guide groove 16; The second slide block 12h promotes two connectors 5 and enters in the second tool 3 along the Y-axis forward; The 3rd cylinder 12c promotes the first slide block 12f along the Z axis negative sense, makes the second tool 3 that is mounted with connector 5, along X-axis positive movement to the second slide rail 12e place of vertical channel 12i; The second cylinder 12b propelling loading has the second tool 3 of connector 5, along the Y-axis negative movement of the second slide rail 12e to the first tool 2 places that are mounted with heart yearn 4, and with the first tool 2 and the second tool 3 contrapositions splicing combination.
Warning device 17 as shown in fig. 1 comprises transducer and indicator light, described transducer and described indicator light all arrange on the flat board of an end cap, described end cap comprises chute and described flat board, and described chute is used for compressing the second tool 3, causes failure welding to prevent that the second tool 3 from rocking.The transducer of warning device 17 sends signal, responds to measured object information, and described measured object information is passed to programmable logic controller (PLC), and then programmable logic controller (PLC) sends instruction to alarm lamp.
Beneficial effect is as follows:
The mode that aligning machine 12 adopts cylinder, slide rail and slide blocks will be mounted with the first tool 2 of heart yearn 4 and be mounted with the second tool 3 contrapositions splicing of connector 5, and it is inaccurate to effectively reduce contraposition, thereby causes the probability of failure welding;
After welding is finished, add warning device 17, reduced the operation of hand inspection, the defective products of having avoided human negligence to cause is undetected.
Above disclosed only is a kind of preferred embodiment of the utility model, certainly can not limit with this interest field of the utility model, and the equivalent variations of therefore doing according to the utility model claim still belongs to the scope that the utility model is contained.
Claims (9)
1. connector heart yearn automatic soldering device, the heart yearn and the connector that are used for solder connector, it is characterized in that, described connector heart yearn automatic soldering device comprises: winding displacement platform, the first tool, the second tool, the first drive unit, the first conveyer belt, reason line machine, peeling machine, than shearing machine, vibrating disc, guide groove, aligning machine, tin jet device, the second drive unit, the second conveyer belt, the 3rd drive unit, the 3rd conveyer belt, warning device and feeding platform, and described connector heart yearn automatic soldering device is positioned on the brace table;
Described winding displacement platform and described feeding platform are arranged in the two ends of described connector heart yearn automatic soldering device along first direction;
Described the first tool is used for winding displacement and loads described heart yearn, and described the second tool is used for loading described connector;
Described the first drive unit drives described the first conveyer belt and transmits described the first tool that loads described heart yearn along the first forward, and described the first conveyer belt originates in described winding displacement platform, ends at described feeding platform;
Described reason line machine, described peeling machine, described than shearing machine, described aligning machine and described tin jet device along described first direction, be arranged in order in the same side of described the first conveyer belt from described winding displacement platform to described feeding platform;
Described reason line machine is used for combing and smoothes out with the fingers the described heart yearn that directly is loaded in described the first tool;
Described peeling machine is used for sloughing the crust of the described heart yearn that is loaded in described the first tool, exposes inner bare metal wire;
Describedly be used for pruning described wire than shearing machine and make its length consistent;
Described vibrating disc is used for accommodating some described connectors;
Described guide groove is communicated between described vibrating disc and the described aligning machine, and described connector is sent to described aligning machine along described guide groove from described vibrating disc;
Described aligning machine is used for described connector is loaded in described the second tool, and then the contraposition splicing is loaded in the described heart yearn and the described connector that is loaded in described the second tool of described the first tool;
Described tin jet device is used for welding described heart yearn and described connector;
Described the second drive unit drives described the second conveyer belt and transmits just in the opposite direction described the first tool do not contain described heart yearn along described first, and described the second conveyer belt originates in described feeding platform, ends at described winding displacement platform;
Described the 3rd drive unit drives described the 3rd conveyer belt and transmits just in the opposite direction described the second tool that does not contain described connector along described first, described the 3rd conveyer belt originates in described feeding platform, end at described aligning machine, and occupy described the first conveyer belt both sides in parallel minute with described the second conveyer belt;
Described warning device is for detection of welding complete described heart yearn and being connected connection.
2. a kind of connector heart yearn automatic soldering device as claimed in claim 1 is characterized in that described aligning machine comprises the first cylinder, the second cylinder, the 3rd cylinder, the first slide rail, the second slide rail, the first slide block, the second slide block and framework;
Described the first cylinder, described the second cylinder and described the 3rd inblock cylinder are put on described framework, and the bottom surface of described the first slide rail, described the second slide rail, described the first slide block, described the second slide block and described framework all is arranged on the described brace table;
Described the first slide rail and described the second slide rail are along two level troughs that are set up in parallel on the second direction, and connect by the vertical channel along described first direction;
Described the first slide block and described the second slide block are respectively the triangle body piece that is arranged at the first passage port and are arranged at the second passage port square body piece, described the first port and described the second port are two ports that described guide groove is oppositely arranged, described the first slide block moves along third direction, described the second slide block moves along described second direction, and described first direction, described second direction and described third direction are mutually vertical;
Described the first air cylinder driven does not contain described second tool of described connector, and the edge moves to described the first passage port just in the opposite direction with second; Described the second slide block is relative with described the second port, is used for promoting two described connectors and enters in described the second tool along described the second forward; Described the first slide block of described the 3rd air cylinder driven moves just in the opposite direction along the 3rd, and described the second tool that described the first slide block be used for to promote to contain described connector is along described first positive movement of described vertical channel to described the second slide rail place; Described the second air cylinder driven contains described second tool of described connector, move to just in the opposite direction described the first conveyer belt place along described second of described the second slide rail, and the contraposition splicing is in conjunction with described the first tool that contains described heart yearn and described the second tool that contains described connector.
3. a kind of connector heart yearn automatic soldering device as claimed in claim 2 is characterized in that, described the first cylinder, described the second cylinder and described the 3rd cylinder are single-acting cylinder.
4. a kind of connector heart yearn automatic soldering device as claimed in claim 2, it is characterized in that, described the first cylinder and described the second cylinder are arranged the same side of putting at described framework side by side along described second direction, described the 3rd cylinder is arranged on the end face of described framework along described third direction, and described framework is a body side metal frame.
5. a kind of connector heart yearn automatic soldering device as claimed in claim 2, it is characterized in that, one end of described the first slide rail connects described the 3rd conveyer belt, other end contraposition connects described the first port, a vertical end that connects vertical channel, the other end of described vertical channel connects an end of described the second slide rail, and the other end of described the second slide rail connects described the first conveyer belt, is loaded with described the first tool that contains described heart yearn on described the first conveyer belt.
6. a kind of connector heart yearn automatic soldering device as claimed in claim 1, it is characterized in that, described the first drive unit, described reason line machine, described peeling machine, describedly all be connected with programmable logic controller (PLC) with described warning device than shearing machine, described vibrating disc, described aligning machine, described tin jet device, described the second drive unit, described the 3rd drive unit.
7. a kind of connector heart yearn automatic soldering device as claimed in claim 1, it is characterized in that, described warning device comprises transducer and indicator light, described transducer be connected indicator light and all be connected with programmable logic controller (PLC), described programmable logic controller (PLC) receives the information that described transducer detects, and sends command information to indicator light.
8. a kind of connector heart yearn automatic soldering device as claimed in claim 7, it is characterized in that, described transducer sends signal, induction measured object information, and described measured object information passed to programmable logic controller (PLC), programmable logic controller (PLC) is controlled described the first drive unit, described reason line machine, described peeling machine, described running than shearing machine, described vibrating disc, described aligning machine, described tin jet device, described the second drive unit, described the 3rd drive unit and described indicator light according to described delivering instruction.
9. a kind of connector heart yearn automatic soldering device as claimed in claim 7 is characterized in that described transducer and described indicator light are arranged on the flat board of an end cap, and described end cap comprises chute and described flat board, and described chute is used for compressing described the second tool.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220370443 CN202872152U (en) | 2012-07-30 | 2012-07-30 | Automatic welding device for connector core wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220370443 CN202872152U (en) | 2012-07-30 | 2012-07-30 | Automatic welding device for connector core wire |
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CN202872152U true CN202872152U (en) | 2013-04-10 |
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CN 201220370443 Expired - Lifetime CN202872152U (en) | 2012-07-30 | 2012-07-30 | Automatic welding device for connector core wire |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103259151A (en) * | 2013-04-15 | 2013-08-21 | 张向增 | Tin soldering connecting method of connector and automatic soldering equipment thereof |
CN109659794A (en) * | 2018-12-04 | 2019-04-19 | 慈溪市凯乐电器有限公司 | A kind of line seat wire-insertion device |
CN111244717A (en) * | 2020-01-19 | 2020-06-05 | 温州市贝佳福自动化技术有限公司 | Intelligent manufacturing production line of communication equipment |
CN115555776A (en) * | 2022-12-08 | 2023-01-03 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
-
2012
- 2012-07-30 CN CN 201220370443 patent/CN202872152U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103259151A (en) * | 2013-04-15 | 2013-08-21 | 张向增 | Tin soldering connecting method of connector and automatic soldering equipment thereof |
CN103259151B (en) * | 2013-04-15 | 2016-09-07 | 张向增 | The soldering method of attachment of a kind of connector and automatic welding equipment thereof |
CN109659794A (en) * | 2018-12-04 | 2019-04-19 | 慈溪市凯乐电器有限公司 | A kind of line seat wire-insertion device |
CN109659794B (en) * | 2018-12-04 | 2020-07-03 | 慈溪市凯乐电器有限公司 | Wire holder plug wire device |
CN111244717A (en) * | 2020-01-19 | 2020-06-05 | 温州市贝佳福自动化技术有限公司 | Intelligent manufacturing production line of communication equipment |
CN115555776A (en) * | 2022-12-08 | 2023-01-03 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
CN115555776B (en) * | 2022-12-08 | 2023-03-14 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
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Granted publication date: 20130410 |