Novel foam encapsulation device
Technical field
The utility model relates to a kind of bubble wrap device, is specifically related to a kind of Ceramic Tiles or glass sheet be wrapped up the foam encapsulation device that the buffering foam is used.
Background technology
On the market high-quality Ceramic Tiles the bag carton before, usually around put foam to prevent clashing and breaking.Shown in Fig. 1 to 6, it is several that the employed foam of pottery producer mainly contains two-sided vesicle foam 1, two-sided macrofoam 2, single face macrofoam (not drawing among the figure) etc., at present also without any the compatible various foams of cover foam device energy, especially single face macrofoam, so that it is Ceramic Tiles cover foam that exhausted most ceramics factory all adopts the mode of artificial placement, must increase like this employment cost of ceramics factory, reduce production efficiency.And the employed cover foam device of little part ceramics factory also is only applicable to overlap two-sided macrofoam, and function ratio is more single, poor compatibility, and also two-sided macrofoam cost in three kinds of foams is the highest, is unfavorable for that ceramics factory saves the packing cost.
As shown in Figure 7, existing two-sided macrofoam encapsulation equipment principle of work is as follows: two-sided macrofoam 2 number row proper alignment are on belt, and it is other that a side leans against the push pedal 5 that places equally strap surface.When driving wheel drive belt advances, push pedal 5 is advanced with long in the same way blend stop 421 directions of two-sided macrofoam 2 one, under normal circumstances, and when crossing the circular arc of flower wheel from the long blend stop 421 nearest two-sided macrofoams 2 of row, can present heeling condition, and lean against long blend stop 421 places.Along with belt moves on, flower wheel can force the two-sided macrofoam 2 of the permutation of inclination to be tending towards vertical, and lower sliding on the supporting plate 411 of encapsulation cylinder 41 front ends, encapsulation cylinder 41 can be set to (as shown in Figure 6) on the Ceramic Tiles 3 to two-sided macrofoam 2 by actions such as shrinking, stretch out.But actual conditions are generally, the two-sided macrofoam 2 in the end of this row foam that occurs just presents the trend that turn 90 degrees of turning over when crossing circular arc, so that after permutation glides, become two-sided macrofoam 2 state that Open Side Down, this obviously overlaps less than (shown in Fig. 7 right side) on the Ceramic Tiles 3.And the easier generation of less this situation of foam, even (be illustrated in figure 8 as two-sided vesicle foam 1 encapsulation situation, it is chaotic that opening direction occurs two-sided vesicle foam 1 easily) when arranging, belt all can occur.This is the fundamental cause that this equipment can not compatible two-sided vesicle foam 1, also is the technological deficiency of overlapping at present foam device.
The utility model content
The purpose of this utility model is for the problems referred to above weak point, a kind of novel foam encapsulation device is provided, solve two-sided macrofoam, two-sided little foam move, turning problem when gliding, eliminate the unstable hidden danger of cover foam action, reduce the packing cost of factory, realize above-mentioned two-sided macrofoam, two-sided little foam move, in the downslide process steadily without upset, and realize compatible functions of using both.
In order to achieve the above object, the utility model is by the following technical solutions:
Novel foam encapsulation device comprises encapsulation cylinder, long blend stop and short blend stop, and it also comprises: the horizontal support platform, and it is located at the top of short blend stop; Stacking rack is located at the top of horizontal support platform; Cut the buttress device, be located at the both sides, front and back of stacking rack, it comprises the horizontal clamping plate that promote cylinder and be connected with the promotion cylinder, and the length of horizontal clamping plate and stacking rack are complementary; The support crane, it is located at the both sides, front and back with the horizontal support platform; The foam delivery device, it is located at two of the front and back of horizontal support platform; Height limiting plate, it is located at the horizontal support platform near the top of long blend stop one end; Roll pin telescopic cylinder group, be located at the rear of long blend stop, and it can stretch out the zone that enters between horizontal support platform and the height limiting plate.
As preferably, described stacking rack vertically is provided with some separator of battery platess for separating the file foam.
As preferably, described horizontal clamping plate horizontal cross be provided with stacking rack laterally place bubble amt corresponding cut the buttress pricker.
Further, described support crane comprises: both sides synchronization lifting cylinder, and it is located at respectively the both sides, front and back of horizontal support platform; The synchronization lifting frame, it is connected between the synchronization lifting cylinder of both sides; Guide support column, it is located at the left and right sides of synchronization lifting cylinder, and is connected with the synchronization lifting frame; Two support pipes, it is positioned at the both sides, front and back of horizontal support platform and is connected with the synchronization lifting frame, and length and the stacking rack of described support pipe are complementary.
Further, described foam delivery device is the foam belt conveyor, and it comprises drive motor, main pulley, from belt pulley, belt and two pushing blocks, and described two pushing block symmetries are installed on the belt; Perhaps, described foam delivery device is foam sprocket wheel feedway, and it comprises drive motor, main skin sprocket wheel, from skin sprocket wheel, chain and two pushing blocks, and described two pushing block symmetries are installed on the chain.
As preferably, described roll that pin telescopic cylinder group is provided with at least two horizontal Tile settings roll pin telescopic cylinder assembly, each rolls the pricker that pin telescopic cylinder assembly comprises telescopic cylinder and is installed in the cylinder rod end.
As preferably, described stacking rack both sides correspondence is cut the buttress device and is provided with the spacing blend stop that prevents that foam is drawn out.
As preferably, be provided be used to regulating the distance regulating mechanism of distance between the two between described long blend stop and the short blend stop.
Foam encapsulation device described in the utility model adopts new version, solve two-sided macrofoam, two-sided little foam move, turning problem when gliding, eliminate the unstable hidden danger of cover foam action, reduce the packing cost of factory, realize above-mentioned two-sided macrofoam, two-sided little foam move, in the downslide process steadily without upset, and realize compatible functions of using both.
Description of drawings
Fig. 1 is two-sided vesicle foam front elevation.
Fig. 2 is two-sided vesicle foam lateral plan.
Fig. 3 is two-sided little foam and Ceramic Tiles encapsulation structural representation.
Fig. 4 is two-sided macrofoam front elevation.
Fig. 5 is two-sided macrofoam lateral plan.
Fig. 6 is two-sided macrofoam and Ceramic Tiles encapsulation structural representation.
Fig. 7 is existing two-sided macrofoam encapsulation device structure scheme drawing.
Fig. 8 is existing two-sided vesicle foam encapsulation equipment (omitting symmetrically arranged another side encapsulation equipment) structural representation.
Fig. 9 is foam encapsulation device described in the utility model structural representation when the support crane rises.
Figure 10 structural representation when to be foam encapsulation device described in the utility model pull open blanking before and after cutting the buttress device.
Figure 11 is foam encapsulation device described in the utility model structural representation when the support crane descends.
Figure 12 is foam encapsulation device described in the utility model construction profile simplified schematic diagram when the support crane descends.
Figure 13 is foam encapsulation device described in the utility model structural representation when rolling the pricker puncture foam of pin telescopic cylinder assembly.
Figure 14 is foam encapsulation device described in the utility model structural representation when the pricker that rolls pin telescopic cylinder assembly is pulled back the relieving foam.
Figure 15 is support crane structural representation described in the utility model.
Figure 16 is foam delivery apparatus structure scheme drawing described in the utility model.
Figure 17 is the buttress device structure scheme drawing of cutting described in the utility model.
Figure 18 is the buttress device Facad structure scheme drawing of cutting described in the utility model.
Come the utility model is further described below in conjunction with the drawings and specific embodiments:
The specific embodiment
Shown in Fig. 9 to 18, novel foam encapsulation device 4 described in the utility model comprises encapsulation cylinder 41, supporting plate 411, long blend stop 421, short blend stop 422, horizontal support platform 43, stacking rack 44, cuts buttress device 45, support crane 46, foam delivery device 47, height limiting plate 48 and roll pin telescopic cylinder group 49.Need two cover foam encapsulation devices 4 to be symmetrical set respectively the foam encapsulation work of jointly finishing Ceramic Tiles 3 when concrete the application, wherein the foam among Fig. 9 to 14 is that concrete structure is as follows take two-sided vesicle foam 1 as illustrated example:
Described horizontal support platform 43 is located at the top of short blend stop 422, be used for the two-sided vesicle foam 1 that support is fallen by stacking rack 44, be specially, the end of described horizontal support platform 43 is concordant with short blend stop 422, form foam whereabouts transfer passage 423 between short blend stop 422 and the long blend stop 421, for the simultaneously encapsulation work of compatible two-sided macrofoam 2 and two-sided vesicle foam 1, be provided be used to regulating the distance regulating mechanism of distance (namely regulating the width of foam whereabouts transfer passage 423) between the two between described long blend stop 421 and the short blend stop 422, this distance regulating mechanism can adopt slide rail to add the fixing mode of fastener, or screw mandrel adds the fixing mode of fastener, it belongs to prior art, no longer goes to live in the household of one's in-laws on getting married at this and says.
Described stacking rack 44 is located at the top of horizontal support platform 43, be used for stacking and place two-sided vesicle foam 1, be specially: place in order to make the more fitly stacking arrangement of two-sided vesicle foam 1, described stacking rack 44 vertically is provided with some separator of battery platess 441 for separating the two-sided vesicle foam 1 of file, and the front and back side also has corresponding positioning plate (not drawing among the figure) now.
Shown in Fig. 9 to 14 and 17,18, cut buttress device 45 and be located at the both sides, front and back (as shown in figure 12) of stacking rack 44, specifically be arranged on the position of two-sided vesicle foam 1 correspondence of stacking rack 44 belows row second from the bottom, it comprises the horizontal clamping plate 452 that promote cylinder 451 and be connected with promotion cylinder 451, and the length of horizontal clamping plate 452 and stacking rack 44 are complementary, the two-sided vesicle foam 1 that is used for corresponding its horizontal delegation of setting position of clamping is realized transferring line by line two-sided vesicle foam 1 to support crane 46.Further, inconsistent in order to prevent because of the length size of two-sided vesicle foam 1, cause horizontal clamping plate 452 two-sided vesicle foam 1 pinch off, described horizontal clamping plate 452 horizontal cross be provided with stacking rack laterally place two-sided vesicle foam 1 quantity corresponding to cut buttress pricker 453(be that its quantity is corresponding with the columns of two-sided vesicle foam 1, guarantee each the two-sided vesicle foam 1 supporting buttress pricker 453 of cutting accordingly in the delegation), cutting like this buttress device 45 just is not to adopt gripping power that the two-sided vesicle foam 1 of delegation is clamped in midair, it is to insert two-sided vesicle foam 1 by cutting buttress pricker 453, and two-sided vesicle foam 1 is rested in midair, make simultaneously the two-sided vesicle foam 1 of following delegation fall to support crane 46, insert two-sided vesicle foam 1 this mode by cutting buttress pricker 453, can make two-sided vesicle foam 1 more firm resting in the air, stability is high.Pulled out by front and back in order to prevent two-sided vesicle foam 1, described stacking rack 44 both sides correspondences are cut buttress device 45 and are provided with the spacing blend stop (not drawing among the figure) that prevents that two-sided vesicle foam 1 is drawn out, it plays and prevents that two-sided vesicle foam 1 is drawn out, but cuts the two-sided vesicle foam 1 of buttress pricker 453 insertions by not affecting.
Shown in Fig. 9 to 15, described support crane 46 is located at the both sides, front and back with horizontal support platform 43, is specially, and its correspondence is arranged on the both sides, horizontal support platform 43 front and back of stacking rack 44 belows.Support crane 46 comprises: both sides synchronization lifting cylinder 461, synchronization lifting frame 462, guide support column 463 and two support pipes 464.Be specially: described both sides synchronization lifting cylinder 461 is located at respectively the both sides, front and back of horizontal support platform 43; Described synchronization lifting frame 462 is connected between the both sides synchronization lifting cylinder 461; Described guide support column 463 is located at the left and right sides of synchronization lifting cylinder 461, and is connected with synchronization lifting frame 462; Described two support pipes 464 are positioned at the both sides, front and back of horizontal support platform 43 and are connected with synchronization lifting frame 462, and the length of described support pipe 464 and stacking rack 44 are complementary, and the spacing between the two support pipes 464 is less than the length of two-sided vesicle foam 1.Both sides synchronization lifting cylinder 461 drives synchronization lifting framves 462, guide support column 463 and two support pipes, 464 synchronization liftings, piles up neatly two-sided vesicle foam 1 slow the putting to horizontal support platform 43 of delegation that device 45 is let pass in order to handle by cutting.
Shown in Fig. 9 to 14 and 16, described foam delivery device 47 is located at two of the front and back of horizontal support platform 43, be specially: described foam delivery device 47 is foam sprocket wheel feedway, it comprises drive motor, main skin sprocket wheel, from skin sprocket wheel, chain and two pushing blocks 471, described two pushing blocks, 471 symmetries are installed on the chain, and described pushing block 471 promotes to be placed on horizontal support platform 43 under the drive of chain two-sided vesicle foam 1 moves right.Perhaps, another embodiment, described foam delivery device 47 is the foam belt conveyor, and it comprises drive motor, main pulley, from belt pulley, belt and two pushing blocks, and described two pushing blocks, 471 symmetries are installed on the belt.
Shown in Fig. 9 to 14, describedly roll the rear that pin telescopic cylinder group 49 is located at long blend stop 421, and it can stretch out the zone that enters between horizontal support platform and the height limiting plate.Described roll that pin telescopic cylinder group is provided with at least two horizontal Tile settings roll pin telescopic cylinder assembly, each rolls the pricker 492 that pin telescopic cylinder assembly comprises telescopic cylinder 491 and is installed in the cylinder rod end, when described telescopic cylinder 491 stretches out, drive pricker 492 and insert the two-sided vesicle foam 1 of being come by pushing block 471 propellings, during telescopic cylinder 491 retraction, two-sided vesicle foam 1 is kept out long blend stop 421, and break away from the foam delivery passage 423 that drops between short blend stop and the long blend stop, arrange like this and can guarantee that two-sided vesicle foam 1 falling direction meets the requirement of encapsulation.
Shown in Fig. 9 to 14, described height limiting plate 48 is located at horizontal support platform 43 near the top of long blend stop 421 1 ends, prevents that two-sided vesicle foam 1 from being caused ordering and direction disorderly by crowded upwards having altered when interspersed of pricker 492, affects to work.
Below come the utility model is further described by the drawings and specific embodiments:
Shown in Fig. 9 to 14, during work, need two cover foam encapsulation devices 4 to be symmetrical set respectively the two-sided vesicle foam 1 encapsulation work (accompanying drawing has only been drawn wherein two-sided vesicle foam 1 encapsulation device on one side, has omitted the two-sided vesicle foam 1 encapsulation device of another side) of jointly finishing Ceramic Tiles 3.As shown in figure 10, when starting working, first support crane 46 is risen to and be close to stacking rack 44 belows, stacking rack 44 is piled two-sided vesicle foam 1, then start and cut buttress device 45, make and cut the two ends that buttress pricker 453 inserts two-sided vesicle foam 1, then support crane 46 descends, its two-sided vesicle foam 1 of stacking rack 44 delegation is bottom slowly transferred to horizontal support platform 43(this moment owing to cut the two ends that buttress pricker 453 inserts two-sided vesicle foam 1, the two-sided vesicle foam 1 of its stacking rack 44 belows row second from the bottom is hung in midair), as shown in FIG. 11 and 12.Then start the foam delivery device, the two-sided vesicle foam 1 that its pushing block 471 promotions are placed on horizontal support platform 43 advances to long blend stop 421 directions, when two-sided vesicle foam 1 enters regional between height limiting plate 48 and the horizontal support platform 43, rolling pin telescopic cylinder group 49 stretches out, pricker 492 is interted on two-sided vesicle foam 1 (as shown in figure 13), then pricker 492 pulls back, under the stopping of long blend stop 421, pricker 492 breaks away from two-sided vesicle foam 1(as shown in figure 14), two-sided vesicle foam 1 carries out Ceramic Tiles 3 encapsulations from the supporting plate 411 that the foam whereabouts transfer passage 423 between short blend stop 422 and the long blend stop 421 falls to encapsulation cylinder 41, in this process, guarantee pricker 492 interspersed each two-sided vesicle foam 1, meet the encapsulation requirement with the direction that guarantees two-sided vesicle foam 1, it need to cooperate with the delivery speed of foam delivery device 47.Figure 3 shows that the structural representation of two-sided vesicle foam 1 encapsulation on Ceramic Tiles.
Should be noted that above-described embodiment has only been showed principle and the structure of two-sided vesicle foam 1 encapsulation, but the utility model also can compatible two-sided vesicle foam 2, it need to get final product for the dimensions of two-sided vesicle foam 2 is done the dimension adjustment.
Foam encapsulation device described in the utility model adopts new version, solve two-sided macrofoam, two-sided little, foam move, turning problem when gliding, eliminate the unstable hidden danger of cover foam action, reduce the packing cost of factory, realize above-mentioned two-sided macrofoam, two-sided little foam move, in the downslide process steadily without upset, and realize compatible functions of using both.