CN202862392U - Intelligent stirring concrete pump - Google Patents
Intelligent stirring concrete pump Download PDFInfo
- Publication number
- CN202862392U CN202862392U CN 201220557453 CN201220557453U CN202862392U CN 202862392 U CN202862392 U CN 202862392U CN 201220557453 CN201220557453 CN 201220557453 CN 201220557453 U CN201220557453 U CN 201220557453U CN 202862392 U CN202862392 U CN 202862392U
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- concrete pump
- mixer
- control system
- pump according
- material sensor
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Abstract
The utility model relates to an intelligent stirring concrete pump which comprises a rack, a stirrer installed at the upper part of the rack, a concrete pump hopper installed at the front part of the stirrer, a feeding device installed at the rear part of the stirrer, a pumping mechanism installed at the lower part of the rack, a power mechanism driving the mechanisms to act, and a control system. A first material sensor for detecting whether materials are released from the stirrer is arranged at a discharge port of the stirrer. The concrete pump hopper is internally provided with a second material sensor for detecting the height of the material level in the concrete pump hopper. The first and second material sensors are connected with the control system. According to the pump provided by the utility model, links which are previously judged manually are detected by the sensors and controlled by the control system, so that unmanned control of the whole circulation is realized, the efficiency is improved, and the labor force is reduced.
Description
Technical field
The utility model relates to a kind of intelligent blender concrete pump.
Background technology
Blender concrete pump is a kind of equipment that mixer and concrete pump are combined, it has reduced the operator, only need an operator just can fulfil assignment, but also brought new problem, at first be the rise and fall of mixer feeding device, oscillating column pump vibrates and stops, water pump supplies water and cuts off the water, mixer stirs and discharging, concrete pumping is not strong with the continuity that stops these actions, the joining place of each link needs artificial judgement, carry out again next action, therefore, button is more on the electric cabinet, and operator's qualification and technical merit have considerable influence to the efficient of this machine.
Summary of the invention
The purpose of this utility model provides a kind of intelligent blender concrete pump.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of intelligent blender concrete pump, comprise frame, be installed in the mixer of described upper rack, the concrete stock bucket that is installed in described mixer front portion, the feeding device that is installed in described mixer rear portion, the pumping mechanism that is installed in described frame lower, the actuating unit that drives each mechanism action and control system, described mixer drain hole place is provided with the first material sensor that whether has material to emit from described mixer for surveying; In the described concrete stock bucket or top is provided be used to the second material sensor of surveying controlling level in the described concrete stock bucket, and described the first material sensor, the second material sensor are connected with described control system.
Preferably, the bottom of described mixer is provided with LOAD CELLS.
Preferably, described mixer is forced mixer.
Preferably, described pumping mechanism also is provided with distributing valve, and described distributing valve is S pipe pendulum valve or slide valve or dish valve or skirt valve.
Preferably, described control system is the PLC control system.
Further preferably, the switch of described PLC control system, setting parameter and be shown as touch screen display system.
Preferably, described the first material sensor, the second material sensor are ultrasonic sensor.
Preferably, be provided with the oscillating column pump of assisting blanking for vibration on the described lifting hopper.
Preferably, described feeding device is for promoting hopper or Turnover bunker or feeding conveyer belt.
Because technique scheme is used, the utility model compared with prior art has following advantages:
The utility model will need artificial each link of judging originally, survey and the control system control display by sensor, realize the unmanned control of whole circulation, improve efficient, reduce personnel.
Description of drawings
Accompanying drawing 1 is the structural representation of the present embodiment one;
Accompanying drawing 2 is the control flow chart of the present embodiment one;
Accompanying drawing 3 is the structural representation of the present embodiment two;
Accompanying drawing 4 is the structural representation of the present embodiment three;
Accompanying drawing 5 is the structural representation of the present embodiment four.
Wherein: 1, frame; 2, mixer; 3, concrete stock bucket; 4, feeding device (lifting hopper); 5, pumping mechanism; 50, concrete cylinder; 51, carrier pipe; 52, the first slide valve; 53, the second slide valve; 6, the first material sensor; 7, the second material sensor; 8, approach switch; 9, LOAD CELLS.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described:
Embodiment one:
A kind of intelligent blender concrete pump as shown in Figure 1, comprise frame 1, be installed in the mixer 2 on frame 1 top, the concrete stock bucket 3 that is installed in mixer 2 front portions, the feeding device 4 that is installed in mixer 2 rear portions, the pumping mechanism 5 that is installed in frame 1 bottom, the actuating unit that drives each mechanism action and PLC control system, the touch-screen of show state and gauge tap, Replacement procedure parameter.
Below the concrete course of work of setting forth lower the present embodiment:
As shown in Figure 2: feeding device behind the lifting hopper 4 in-built honest materials, triggers promoting the material loading switch to promote hopper as example, promotes hopper 4 and rises, and rises near behind the dump position, allows the lifting hopper stop by approach switch 8; The PLC control system surveys in mixer 2 cylinders according to other the first material sensor 6 installed of mixer 2 drain holes whether material is arranged: when in mixer 2 cylinders material being arranged, then promote hopper 4 and stop, continuing to wait for; When in mixer 2 cylinders without when material, then promote hopper 4 and rise to the upper limit position, batch turning in mixer 2 cylinders; The oscillating column pump that promotes on the hopper 4 is pressed the auxiliary blanking of setting-up time vibration, and water pump adds water by setting-up time in mixer 2 cylinders, and mixer 2 cylinder forwards stir by setting the process time; After oscillating column pump stops, promote hopper 3 and drop to the end and stop.The first material sensor 6 is that whether have material appear at runner on, as judging the criterion whether material is arranged in the cylinder if surveying when mixer 2 cylinders counter-rotating discharging.
The PLC control system is surveyed the height of concrete stock bucket 3 interior material levels according to the second material sensor 7 of dress on the concrete stock bucket 3, when concrete stock bucket 3 interior material levels did not reach the limit of position (being between highest order and the lowest order), the pumping of concrete pump started, outwards stock; When concrete stock bucket 3 interior material levels reached the limit of the position, if be in highest order, then mixer 2 cylinders forward at intermittence prevented from solidifying, and waited for that concrete stock bucket 3 interior material levels descend, and continue the pumping of concrete pump simultaneously; If be in lowest order, then the pumping of concrete pump stops, and mixer 2 cylinder counter steer concrete stock buckets 3 are interior reinforced, until nothing material in mixer 2 cylinders.
Like this, the second material sensor 7 on the concrete stock bucket can be according to controlling level control mixer blowing in the concrete stock bucket, the first material sensor 6 control mixers by mixer discharging opening place promote the hopper material loading, like this lifting hopper material loading, pour concrete stock bucket into after stirring, pumping is gone out again at last again, and whole process is according to the requirement of each process, automatically judge, carry out.Mixing time, discharge time and sensor are judged the time, reach the setting of expecting these parameters of size of highest order and lowest order in the stock bucket and all carry out at the touch-screen of PLC control system, can change at any time.
Embodiment two:
The present embodiment and embodiment one are basic identical, and difference is: as shown in Figure 3: mixer 2 bottoms are provided with LOAD CELLS 9, come perception whether material is arranged by changes in weight.
Embodiment three:
The present embodiment and above-described embodiment are basic identical, and difference is: as shown in Figure 4: mixer 2 is forced mixers.The first material sensor 6 is when the forced mixer emptying door is opened, and whether survey has material to appear on the runner, as judging the criterion whether material is arranged in the mixing drum.
Embodiment four:
The present embodiment and above-described embodiment are basic identical, and difference is: as shown in Figure 5: pumping mechanism 5 also is provided with distributing valve, and distributing valve is a kind of of S pipe pendulum valve, slide valve, dish valve or skirt valve.
Above-described embodiment only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the personage who is familiar with technique can understand content of the present utility model and according to this enforcement, can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, and all should be encompassed within the protection domain of the present utility model.
Claims (9)
1. intelligent blender concrete pump, comprise frame, be installed in the mixer of described upper rack, the concrete stock bucket that is installed in described mixer front portion, the feeding device that is installed in described mixer rear portion, the pumping mechanism that is installed in described frame lower, the actuating unit that drives each mechanism action and control system, it is characterized in that: described mixer drain hole place is provided with the first material sensor that whether has material to emit from described mixer for surveying; In the described concrete stock bucket or top is provided be used to the second material sensor of surveying controlling level in the described concrete stock bucket, and described the first material sensor, the second material sensor are connected with described control system.
2. intelligent blender concrete pump according to claim 1, it is characterized in that: the bottom of described mixer is provided with LOAD CELLS.
3. intelligent blender concrete pump according to claim 1 and 2, it is characterized in that: described mixer is forced mixer.
4. intelligent blender concrete pump according to claim 1, it is characterized in that: described pumping mechanism also is provided with distributing valve, and described distributing valve is S pipe pendulum valve or slide valve or dish valve or skirt valve.
5. intelligent blender concrete pump according to claim 1, it is characterized in that: described control system is the PLC control system.
6. intelligent blender concrete pump according to claim 5 is characterized in that: the switch of described PLC control system, setting parameter and be shown as touch screen display system.
7. intelligent blender concrete pump according to claim 1, it is characterized in that: described the first material sensor, the second material sensor are ultrasonic sensor.
8. intelligent blender concrete pump according to claim 1 is characterized in that: be provided with the oscillating column pump for the auxiliary blanking of vibration on the described lifting hopper.
9. intelligent blender concrete pump according to claim 1 is characterized in that: described feeding device is for promoting hopper or Turnover bunker or feeding conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220557453 CN202862392U (en) | 2012-10-26 | 2012-10-26 | Intelligent stirring concrete pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220557453 CN202862392U (en) | 2012-10-26 | 2012-10-26 | Intelligent stirring concrete pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202862392U true CN202862392U (en) | 2013-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220557453 Expired - Fee Related CN202862392U (en) | 2012-10-26 | 2012-10-26 | Intelligent stirring concrete pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202862392U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909788A (en) * | 2012-10-26 | 2013-02-06 | 安良平 | Intelligent stirring concrete pump |
| CN104552600A (en) * | 2015-02-09 | 2015-04-29 | 张鑫杰 | Rack for concrete mixer with alloy material |
| CN104589500A (en) * | 2015-02-09 | 2015-05-06 | 张鑫杰 | Rack for concrete mixer |
| CN104589499A (en) * | 2015-02-09 | 2015-05-06 | 张鑫杰 | Rack for concrete mixer |
| CN107812489A (en) * | 2017-12-07 | 2018-03-20 | 广东宏工物料自动化系统有限公司 | A kind of de-airing mixer agitator discharging control structure |
| BE1024916B1 (en) * | 2017-06-13 | 2018-08-09 | De Rycke Gebroeders Nv | Method for manufacturing concrete mortar by means of a floating concrete plant |
-
2012
- 2012-10-26 CN CN 201220557453 patent/CN202862392U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909788A (en) * | 2012-10-26 | 2013-02-06 | 安良平 | Intelligent stirring concrete pump |
| CN102909788B (en) * | 2012-10-26 | 2015-01-28 | 安良平 | Intelligent stirring concrete pump |
| CN104552600A (en) * | 2015-02-09 | 2015-04-29 | 张鑫杰 | Rack for concrete mixer with alloy material |
| CN104589500A (en) * | 2015-02-09 | 2015-05-06 | 张鑫杰 | Rack for concrete mixer |
| CN104589499A (en) * | 2015-02-09 | 2015-05-06 | 张鑫杰 | Rack for concrete mixer |
| BE1024916B1 (en) * | 2017-06-13 | 2018-08-09 | De Rycke Gebroeders Nv | Method for manufacturing concrete mortar by means of a floating concrete plant |
| CN107812489A (en) * | 2017-12-07 | 2018-03-20 | 广东宏工物料自动化系统有限公司 | A kind of de-airing mixer agitator discharging control structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130410 Termination date: 20151026 |
|
| EXPY | Termination of patent right or utility model |