CN202861414U - Feeding and blanking mechanical arm for railway vehicle wheel - Google Patents
Feeding and blanking mechanical arm for railway vehicle wheel Download PDFInfo
- Publication number
- CN202861414U CN202861414U CN 201220416490 CN201220416490U CN202861414U CN 202861414 U CN202861414 U CN 202861414U CN 201220416490 CN201220416490 CN 201220416490 CN 201220416490 U CN201220416490 U CN 201220416490U CN 202861414 U CN202861414 U CN 202861414U
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- manipulator
- mechanical arm
- wheel
- unloading
- feeding
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Abstract
The utility model discloses a feeding and blanking mechanical arm for a railway vehicle wheel. The feeding and blanking mechanical arm for the railway vehicle wheel is composed of an automatic control system, a hydraulic system and a mechanical main body of the feeding and blanking mechanical arm for the railway vehicle wheel. The automatic control system is composed of a technical grade programmable logic controller (PLC) (1) and a control operation button cabinet (2). The mechanical main body of the feeding and blanking mechanical arm for the railway vehicle is composed of a mechanical arm retractable mechanism (3), a mechanical arm rotating and supporting mechanism (4), a mechanical arm grab mechanism (5), an equipment base (6), a mechanical arm lifting structure (7) and a mechanical arm rotating and drive mechanism (8). The hydraulic system is composed of a hydraulic pressure station (9). The feeding and blanking mechanical arm for the railway vehicle wheel is flexibly controlled by the PLC, and is arranged in the between a wheel machining transporting line and a numerically controlled vertical type wheel hub bore lathe. The mechanical arm grabs the wheel to be machined on the transporting line to the numerically controlled vertical type wheel hub bore lathe to be machined, and after the wheel is machined, the wheel can be automatically grabbed to a blanking line of the wheel transporting line by the mechanical arm. At the same time, the mechanical arm rotates above the wheel to be machined in the wheel transporting line to continue to feed for the lathe.
Description
Affiliated technical field
The utility model relates to a kind of railway car wheel loading and unloading manipulator, belongs to a kind of micro-processor controlled railway freight-car wheel process equipment.
Background technology
As everyone knows, overhead traveling crane lifting workman supplementary mode is all adopted at present railway freight-car vehicle wheel hub bore processing.In this case, want to increase substantially production efficiency of equipment and to reduce labor strength will be very difficult.Adopt simultaneously overhead traveling crane to lift to needing workman's auxiliary operation, serious threat workman's production safety in the vehicle wheel hub bore lathe for machining loading and unloading process.Along with the progress of society, the production of automation microcomputer control pipeline system has become the raising production efficiency of equipment, reduces the labor strength sole mode, is to satisfy the automation microcomputer control streamline mode of production yet adopt overhead traveling crane lifting workman supplementary mode.
Summary of the invention
In order to overcome above-mentioned deficiency, it is a kind of by technical grade PLC control that the utility model provides, the operator presses call button, manipulator will be given the loading and unloading of vehicle wheel hub bore lathe for machining automatically, the loading and unloading process is all finished automatically, need not workman's auxiliary operation, need not manual intervention, this device structure adapts to the automation microcomputer control streamline mode of production fully.The utility model is vehicle wheel hub bore processing loading and unloading process subdivision six steps: wheel crawl to be processed, manipulator rotation, wheel material loading, the crawl of processing rear wheel, manipulator rotation, the blanking of processing rear wheel, this loading and unloading manipulator has guaranteed the unmanned auxiliary operation of automatic loading/unloading process fully by the segmentation job step.Thereby the raising production efficiency of equipment reduces labor strength.
To achieve these goals, the utility model is by the following technical solutions:
Complete machine bag automatic control system and wheel loading and unloading manipulator mechanical body and hydraulic system form, and automatic control system is comprised of technical grade PLC (1), control operation button cabinet (2).Wheel loading and unloading manipulator mechanical body is comprised of manipulator telescoping mechanism (3), manipulator rotary support mechanism (4), manipulator crawl mechanism (5), equipment base (6), manipulator lifting structure (7), manipulator rotary drive mechanism (8), and hydraulic system is comprised of hydraulic power unit (9).
A kind of railway car wheel loading and unloading manipulator is characterized in that: this equipment complete machine comprises automatic control system and loading and unloading manipulator mechanical body and hydraulic system; Described automatic control system is comprised of technical grade PLC (1), control operation button cabinet (2); Wheel loading and unloading manipulator mechanical body is comprised of manipulator telescoping mechanism (3), manipulator rotary support mechanism (4), manipulator crawl mechanism (5), equipment base (6), manipulator lifting structure (7), manipulator rotary drive mechanism (8), and hydraulic system is comprised of hydraulic power unit (9).
Preferably, described automatic control system comprises that technical grade PLC (1) is arranged in the control operation button cabinet (2); Control operation button cabinet (2) button is connected the acquisition operations signal with PLC (1) input, and the hydraulic electromagnetic valve events of PLC (1) output signal control hydraulic power unit (8) drives various cylinder actions.
Preferably, described manipulator telescoping mechanism (3) is two-layer about manipulator arm is divided into, and lower floor's mechanical arm is connected with manipulator rotary support mechanism (4), the upper strata mechanical arm is connected with lower floor by line slideway, and the upper strata mechanical arm is realized expanding-contracting action by driving oil cylinder.
Preferably, described manipulator rotary support mechanism (4) is fixed on the manipulator lifting structure (7), supported by manipulator lifting structure (7), be connected with manipulator rotary drive mechanism (8) by rotating shaft, the drive motors action driving mechanical hand-screw of manipulator rotary drive mechanism (8) turns supporting mechanism (4) and rotates, and realizes the manipulator spinning movement.
Preferably, described manipulator crawl mechanism (5) is to be fixed on the upper one-tenth mechanical arm of manipulator telescoping mechanism (3), is provided with wheel profiling hook on the grasping mechanism, and the profiling hook is fixed on the axis of guide, by two side direction intermediary movementses, grasp wheel by the drive motors rotating threaded shaft.
Preferably, described manipulator lifting structure (7) is mounted in the guide chute of equipment base (6), drives by hoist cylinder to move up and down along guide chute, realizes the mechanical arm lifting action.
Preferably, described manipulator rotary drive mechanism (8) is installed on the manipulator lifting structure (7), and be connected by rotating shaft with manipulator rotary support mechanism (4), be provided with the driving servomotor on the rotary drive mechanism, system rotates the rotation of driving mechanical arm by the control servomotor.
The utility model is comprised of automatic control system and loading and unloading manipulator mechanical body and hydraulic system etc.This device design rationally, compact conformation, technique is advanced, easy and simple to handle, stable, automaticity is higher, is the ideal equipment for the loading and unloading of railway freight-car vehicle wheel hub bore lathe for machining.Its main feature is as follows:
1.1 the machine has automatic identification wheel supplied materials, automatic decision wheel position, automatically records the functions such as wheel process, Fault Identification.
1.2 equipment by PLC (1) Flexible Control, have the automatic decision wheel put in place signal, automatically grasp the wheel process, transfer car takes turns to subsequent processing automatically, and gives the workman prompting by the audible and visible alarm lamp.When fault occured, complete machine meeting autostop was to ensure safety.
1.3 the plant machinery arm adopts the telescopic structure design, can adapt to various wheel bore lathe for machining, particularly with the lathe of protective cover, saving equipment takes up an area the space.
1.4 driving mechanism adopts hydraulic power unit (9), all are all regulated by the needle valve with the driving oil cylinder that hydraulic power unit (9) is connected, and guarantee that the manipulator everything is level and smooth, stable.
1.5 control operation button cabinet (2) outward appearance adopts plastic-blasting to process, and is elegant in appearance.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1: the front view of the utility model structure
Fig. 2: the top view of the utility model structure
Fig. 3: the left view of the utility model structure
Among the figure: 1, technical grade PLC, 2, control operation button cabinet, 3, manipulator telescoping mechanism, 4, manipulator rotary support mechanism, 5, manipulator crawl mechanism, 6, equipment base, 7, manipulator lifting structure, 8 manipulator rotary drive mechanisms, 9 hydraulic power units.
The specific embodiment
1. see also accompanying drawing: the loading and unloading manipulator mechanical body comprises that wheel loading and unloading manipulator mechanical body is comprised of manipulator telescoping mechanism (3), manipulator rotary support mechanism (4), manipulator crawl mechanism (5), equipment base (6), manipulator lifting structure (7), manipulator rotary drive mechanism (8).
See also accompanying drawing: (being processed as example with the freight car wheel wheel bore), manipulator rotary support mechanism (4) rotates wheel to be processed top to the wheel pipeline with manipulator, manipulator lifting structure (7) descends, manipulator crawl mechanism (5) crawl wheel, manipulator lifting structure (7) rises and mentions wheel, manipulator rotary support mechanism (4) moves to digital control vertical vehicle wheel hub bore lathe direction with wheel, manipulator telescoping mechanism (3) is delivered to the lathe chuck top with wheel, manipulator lifting structure (7) descends, wheel is placed on the lathe chuck, manipulator lifting structure (7) rises and retracts and rotate to treating the crawl position, lathe begins to process wheel, the wheel completion of processing, manipulator is placed into wheel under the wheel pipeline on the stockline from lathe chuck crawl, manipulator rotates to wheel pipeline wheel to be processed top simultaneously, continues to the lathe material loading.
Claims (7)
1. railway car wheel loading and unloading manipulator, it is characterized in that: this equipment complete machine comprises automatic control system and loading and unloading manipulator mechanical body and hydraulic system; Described automatic control system is comprised of technical grade PLC (1), control operation button cabinet (2); Wheel loading and unloading manipulator mechanical body is comprised of manipulator telescoping mechanism (3), manipulator rotary support mechanism (4), manipulator crawl mechanism (5), equipment base (6), manipulator lifting structure (7), manipulator rotary drive mechanism (8), and hydraulic system is comprised of hydraulic power unit (9).
2. railway car wheel loading and unloading manipulator according to claim 1 is characterized in that described automatic control system comprises that technical grade PLC (1) is arranged in the control operation button cabinet (2); Control operation button cabinet (2) button is connected the acquisition operations signal with PLC (1) input, and the hydraulic electromagnetic valve events of PLC (1) output signal control hydraulic power unit (8) drives various cylinder actions.
3. railway car wheel loading and unloading manipulator according to claim 1, it is characterized in that described manipulator telescoping mechanism (3), two-layer about manipulator arm is divided into, lower floor's mechanical arm is connected with manipulator rotary support mechanism (4), the upper strata mechanical arm is connected with lower floor by line slideway, and the upper strata mechanical arm is realized expanding-contracting action by driving oil cylinder.
4. railway car wheel loading and unloading manipulator according to claim 1, it is characterized in that described manipulator rotary support mechanism (4) is fixed on the manipulator lifting structure (7), supported by manipulator lifting structure (7), be connected with manipulator rotary drive mechanism (8) by rotating shaft, the drive motors action driving mechanical hand-screw of manipulator rotary drive mechanism (8) turns supporting mechanism (4) and rotates, and realizes the manipulator spinning movement.
5. railway car wheel loading and unloading manipulator according to claim 1, it is characterized in that described manipulator crawl mechanism (5) is to be fixed on the upper one-tenth mechanical arm of manipulator telescoping mechanism (3), be provided with wheel profiling hook on the grasping mechanism, the profiling hook is fixed on the axis of guide, by two side direction intermediary movementses, grasp wheel by the drive motors rotating threaded shaft.
6. railway car wheel loading and unloading manipulator according to claim 1, it is characterized in that described manipulator lifting structure (7) is mounted in the guide chute of equipment base (6), move up and down along guide chute by the hoist cylinder drive, realize the mechanical arm lifting action.
7. railway car wheel loading and unloading manipulator according to claim 1, it is characterized in that described manipulator rotary drive mechanism (8) is installed on the manipulator lifting structure (7), and be connected by rotating shaft with manipulator rotary support mechanism (4), be provided with the driving servomotor on the rotary drive mechanism, system rotates the rotation of driving mechanical arm by the control servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220416490 CN202861414U (en) | 2012-08-16 | 2012-08-16 | Feeding and blanking mechanical arm for railway vehicle wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220416490 CN202861414U (en) | 2012-08-16 | 2012-08-16 | Feeding and blanking mechanical arm for railway vehicle wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202861414U true CN202861414U (en) | 2013-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220416490 Expired - Fee Related CN202861414U (en) | 2012-08-16 | 2012-08-16 | Feeding and blanking mechanical arm for railway vehicle wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202861414U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552082A (en) * | 2013-11-14 | 2014-02-05 | 宁夏中远天晟科技有限公司 | Novel electric automatic control system of wagon car coupler and coupler knuckle assembled mobile manipulator |
| CN103862467A (en) * | 2014-03-25 | 2014-06-18 | 宁波摩科机器人科技有限公司 | Four-axis mechanical arm |
| CN104843611A (en) * | 2015-05-25 | 2015-08-19 | 江南大学 | Positioning unit for carrying and lifting safety valve |
| CN105666477A (en) * | 2016-03-28 | 2016-06-15 | 深圳大学 | Rotation and extension linkage manipulator and control method |
| CN107511745A (en) * | 2017-09-30 | 2017-12-26 | 四川大学 | A kind of intelligent coordinated implement of blade processing multirobot |
| CN109176509A (en) * | 2018-08-17 | 2019-01-11 | 张家港康得新光电材料有限公司 | A kind of virtual switch method, apparatus, server and storage medium |
| CN109175406A (en) * | 2018-10-16 | 2019-01-11 | 常熟建华模具科技股份有限公司 | Fixture is used in the transfer of glass mold station |
| CN110405229A (en) * | 2019-08-13 | 2019-11-05 | 浙江金汤机床有限公司 | Automotive hub dedicated high performance flexible numerical lathe |
-
2012
- 2012-08-16 CN CN 201220416490 patent/CN202861414U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552082A (en) * | 2013-11-14 | 2014-02-05 | 宁夏中远天晟科技有限公司 | Novel electric automatic control system of wagon car coupler and coupler knuckle assembled mobile manipulator |
| CN103862467A (en) * | 2014-03-25 | 2014-06-18 | 宁波摩科机器人科技有限公司 | Four-axis mechanical arm |
| CN103862467B (en) * | 2014-03-25 | 2016-01-20 | 宁波摩科机器人科技有限公司 | Four shaft mechanical arms |
| CN104843611A (en) * | 2015-05-25 | 2015-08-19 | 江南大学 | Positioning unit for carrying and lifting safety valve |
| CN105666477A (en) * | 2016-03-28 | 2016-06-15 | 深圳大学 | Rotation and extension linkage manipulator and control method |
| CN105666477B (en) * | 2016-03-28 | 2017-07-21 | 深圳大学 | Rotation and flexible linkage manipulator and control method |
| CN107511745A (en) * | 2017-09-30 | 2017-12-26 | 四川大学 | A kind of intelligent coordinated implement of blade processing multirobot |
| CN109176509A (en) * | 2018-08-17 | 2019-01-11 | 张家港康得新光电材料有限公司 | A kind of virtual switch method, apparatus, server and storage medium |
| CN109175406A (en) * | 2018-10-16 | 2019-01-11 | 常熟建华模具科技股份有限公司 | Fixture is used in the transfer of glass mold station |
| CN109175406B (en) * | 2018-10-16 | 2024-01-30 | 常熟建华模具科技股份有限公司 | Clamp for transferring glass mold station |
| CN110405229A (en) * | 2019-08-13 | 2019-11-05 | 浙江金汤机床有限公司 | Automotive hub dedicated high performance flexible numerical lathe |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130410 Termination date: 20150816 |
|
| EXPY | Termination of patent right or utility model |