CN202861254U - Magnetic motor for uncoiling blanking die - Google Patents
Magnetic motor for uncoiling blanking die Download PDFInfo
- Publication number
- CN202861254U CN202861254U CN 201220264626 CN201220264626U CN202861254U CN 202861254 U CN202861254 U CN 202861254U CN 201220264626 CN201220264626 CN 201220264626 CN 201220264626 U CN201220264626 U CN 201220264626U CN 202861254 U CN202861254 U CN 202861254U
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- swing arm
- improved
- uncoiling blanking
- reduced
- magnetic motor
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Abstract
The utility model discloses a magnet motor for an uncoiling blanking die, which comprises a base, a grating scale, a drag chain, a sliding block, a table-board, a double-guide-rail and a limit pin. The motor further comprises a swing arm base which slides on the double-guide-rail, and the swing arm base is provided with an overturn device. With the adoption of the structure, the magnetic motor for the uncoiling blanking die has the advantages that firstly, the die structure is reasonably improved, so that the reasonable blank layout can be realized, the waste is reduced, and the material utilization is improved; secondly, the product quality is improved, factitious gouges, bruise and scratching are reduced, when plates are manually unloaded, a certain scratching is hard to avoid, automatic uncoiling blanking lines are utilized so that about 35% of factitious gouges, bruise and scratching caused by manual blanking can be reduced, and the product quality is improved; thirdly, the production efficiency is improved, the worker labor intensity is reduced, the uncoiling blanking production lines are utilized for production, so that the production efficiency is substantially improved.
Description
Technical field
The utility model relates to a kind of uncoiling blanking mould magnetic motor.
Background technology
Current, the diel of automobile panel uncoiling blanking, normal two automatic production lines of a mould that adopt, discharging for the mould that adopts two of moulds, because one of them blank can be stuck in when punching press finishes in the mold cavity, generally adopt mechanical engagement formula Rodless cylinder to provide external force to cooperate shedding mechanism to carry out discharging.
Yet this structure time upward needs press and feed mechanism co-ordination, and namely in feeding, press can not operate plate, and when press operated plate, plate needed feed-disabling.The frequency f of press is 20-60 time/min, in order to improve the service efficiency of press, generally choose 40 times/min, larger to the rate request of cylinder, traditional mechanical engagement formula Rodless cylinder maximum working (operation) pressure (MWP) P is 0.8MPa, speed 1m/s in the actual production, can only reach 0.65 MPa, speed is about 0.8m/s, do not satisfy the discharging requirement of two beater or beat-up uncoiling blankings of mould mould, must reduce the automated production beat and can satisfy production requirement, directly caused the press utilization rate low.
The utility model content
Technical problem to be solved in the utility model is for the deficiencies in the prior art, to provide a kind of uncoiling blanking mould magnetic motor that improves discharging efficient.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of uncoiling blanking mould magnetic motor, comprise base, grating scale, drag chain, slide block, table top, two guide rail, spacer pin, described motor also is included in the swing arm seat that slides on two guide rails, and described swing arm seat is provided with turning device.
Described turning device comprises the around the shaft swing arm of upset.
Described swing arm is provided with balancing weight near an end of spacer pin, and the other end is provided with baffle plate.
The utility model adopts said structure, has the following advantages: 1, improve stock utilization, by the rational modification mould structure, can reach the purpose of reasonable stock layout, reduce waste material, improve stock utilization.Be 68.3% such as this vehicle beater or beat-up by previous designing material utilization rate, the stock layout stock utilization reaches 72.7% by improving behind the mould structure rationally, has improved 4.4%; 2, improve the quality of products, reduce artificial gouge, damage and scratch.Manual cleaning's plate can produce certain scuffing unavoidably, adopts automatic uncoiling blanking line, can reduce the gouge that is caused by manual blanking about 35%, damages and scratch, and product quality is improved; 3, enhance productivity, reduce labor strength, adopt the uncoiling blanking production line to produce, production efficiency increases substantially, reach per minute 20 frequencys, a frequency two sheet stocks, per minute is produced 40 sheet stocks, double than common uncoiling blanking mould production efficiency, labor strength reduces greatly.4, reduce artificial blanking scuffing accident.The automobile panel dimensioned area is larger, sharp edges, even if the operator is in the situation that labour protection in full rig, in the process of feeding, discharge, also is easy to scratch wrist.Take automatic uncoiling blanking line, the accident that the uncoiling blanking operation causes is reduced to zero; 5, not only improve stock utilization, product quality, production efficiency after the improvement, reduced simultaneously labor strength, remarkable in economical benefits.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail;
Fig. 1 is structural representation of the present utility model;
In Fig. 1,1, base; 2, grating scale; 3, drag chain; 4, slide block; 5, table top; 6, two guide rails; 7, spacer pin; 8, swing arm seat; 9, rotating shaft; 10, swing arm; 11, balancing weight; 12, baffle plate.
The specific embodiment
A kind of uncoiling blanking mould magnetic motor comprises base 1, grating scale 2, drag chain 3, slide block 4, table top 5, two guide rail 6, spacer pin 7 as shown in Figure 1, and motor also is included in the swing arm seat 8 that slides on two guide rails 6, and swing arm seat 8 is provided with turning device.Turning device comprises the around the shaft swing arm 10 of 9 upsets.Swing arm is provided with balancing weight 11 near an end of spacer pin, and the other end is provided with baffle plate 12.
The utility model adopts the configuration of two cover motors, its objective is to guarantee press and feed mechanism co-ordination, namely can improve the utilization rate of press, enhances productivity, and can alleviate again workman's the amount of labour, reduces cost.
The technical solution of the utility model is to select the magnetic linear motor to replace traditional mechanical engagement formula Rodless cylinder to carry out discharging.This uncoiling blanking Automated mould mainly comprises three parts: the discharging part after excising the cutting out section of waste material, two plates and cutting, the control section that control straight line magnetic motor comes and goes.Described cutting out section comprises press, die ontology, material pressing core, cutter piece; Discharging partly comprises straight line magnetic motor, swing arm seat, rotating shaft, swing arm, table top, backing-out punch, nitrogen spring, material supporting rack, material guide roller component, Handling device.Straight line magnetic motor assembly comprises elementary, two guide rails, table top, slide block, drag chain, secondary, base; Described control section comprises grating scale, sets with PC, upper control device, driver, encoder.Described swing arm is installed on the swing arm seat by rotating shaft, and the swing arm seat is installed on the table top, and table top is installed on the slide block and with secondary and is connected, and slide block is being installed on two guide rails.
The major function of each several part is: cutting out section excision waste material, obtain the needed size of tablet, discharging partly is the core position of technological innovation, the front and back tablet cuts into two plates, wherein a slice drops on the transport tape, another sheet is stuck in the mold cavity, by straight line magnetic motor drive shedding mechanism plate being shifted onto rapidly on the plate conveyer belt under the control of control system, satisfies the production requirement of press high frequency time.
This automatic uncoiling blanking die mainly comprises the two large divisions: cutting out section, discharging part, control section.The major function of each several part is: cutting out section excision waste material, realize needed sheet size, discharging partly is the core position of technological innovation, the front and back tablet cuts into two plates, wherein a slice drops on the transport tape, and another sheet drives shedding mechanism by the straight line magnetic motor under the control of control section again plate is shifted onto rapidly on the plate conveyer belt.
Utilize this shedding mechanism to carry out discharging, the course of work is as follows: coiled strip through units such as cleaning, levelings, enters press after opening material.When a step-length of coiled strip feeding, feed-disabling, this moment, holding pad moved down binder, and pre-pad is pressed onto the end to backing-out punch, cuts at first station, after cutting is finished, move on holding pad, the pre-pad, backing-out punch drives on the roller and moves, and plate continues feeding at roller, plate promotes swing arm and is rotated around rotating shaft, finishes dodging of plate.During a step-length of feeding, the plate feeding stops, and swing arm resets under Action of Gravity Field.Holding pad decline binder, pre-pad is pressed onto the end to backing-out punch, continue cutting at first station, under second station blank, arranged the straight line magnetic motor of two groups of parallel connections, at the cutting edge place, carry out secondary cut, at this moment, blank drops on the transport tape, blank is stuck in the cutting edge, and press resets, and the setting in the magnetic motor is sent signal pulse with PC to the upper control device, signal pulse is delivered to driver, the signal activation motor drives uses electric current, and then drives secondaryly, produces travelling-magnetic-field in the air gap between primary and secondary, under the effect of travelling-magnetic-field and secondary permanent magnet, produce driving force, when plate was released, the displacement parameter that grating scale detects compared with the data among the PC with being suspended on the mould setting, during a step-length of feeding, when namely arriving the spacer pin position, the swing arm that drives on the table top just is advanced to final position to blank from initial position, and the data that grating scale measures have reached the numerical value of setting usefulness among the PC, send halt instruction this moment, at this moment, blank drops on the conveyer belt.Plate continues feeding, setting is sent reverse instruction with PC to the upper control device, signal pulse is delivered to driver, opens the reverse motor drive current, drives secondary, plate promotes swing arm and is rotated around rotating shaft, finish dodging of plate, table top backhaul under magnetic motor drives, the data that grating scale detects have reached the numerical value of setting usefulness among the PC, send halt instruction this moment, plate feeding just what a step-length stops.Blank carries out stacking by conveying device by piler, finishes the blanking process one time.
This shedding mechanism is owing to having adopted the straight line magnetic motor, speed is fast, by control system, response is fast, can guarantee press and feed mechanism co-ordination, can not get in the mold cavity and be unlikely to make plate to be stuck in, improve utilization rate and the production efficiency of press, simultaneously also improve the automated production beat, reduced production cost.
The above has carried out exemplary description to the utility model by reference to the accompanying drawings; obviously the utility model specific implementation is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present utility model and technical scheme to carry out; or directly apply to other occasion without improvement, all within protection domain of the present utility model.
Claims (3)
1. uncoiling blanking mould magnetic motor, comprise base (1), grating scale (2), drag chain (3), slide block (4), table top (5), two guide rail (6), spacer pin (7), it is characterized in that: described motor also is included in the upper swing arm seat (8) that slides of two guide rails (6), and described swing arm seat (8) is provided with turning device.
2. a kind of uncoiling blanking mould magnetic motor according to claim 1 is characterized in that: described turning device comprises around the shaft the swing arm (10) of (9) upset.
3. a kind of uncoiling blanking mould magnetic motor according to claim 2 is characterized in that: described swing arm is provided with balancing weight (11) near an end of spacer pin, and the other end is provided with baffle plate (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220264626 CN202861254U (en) | 2012-06-06 | 2012-06-06 | Magnetic motor for uncoiling blanking die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220264626 CN202861254U (en) | 2012-06-06 | 2012-06-06 | Magnetic motor for uncoiling blanking die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202861254U true CN202861254U (en) | 2013-04-10 |
Family
ID=48028012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220264626 Expired - Fee Related CN202861254U (en) | 2012-06-06 | 2012-06-06 | Magnetic motor for uncoiling blanking die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202861254U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238306A (en) * | 2019-04-19 | 2019-09-17 | 吉林省海格力斯自动化设备制造有限公司 | A kind of tablet magnetic force moving-out device in stamping and blanking |
-
2012
- 2012-06-06 CN CN 201220264626 patent/CN202861254U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238306A (en) * | 2019-04-19 | 2019-09-17 | 吉林省海格力斯自动化设备制造有限公司 | A kind of tablet magnetic force moving-out device in stamping and blanking |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130410 Termination date: 20160606 |