CN202825188U - Rail vehicle brake cylinder assembly production line - Google Patents

Rail vehicle brake cylinder assembly production line Download PDF

Info

Publication number
CN202825188U
CN202825188U CN 201220419952 CN201220419952U CN202825188U CN 202825188 U CN202825188 U CN 202825188U CN 201220419952 CN201220419952 CN 201220419952 CN 201220419952 U CN201220419952 U CN 201220419952U CN 202825188 U CN202825188 U CN 202825188U
Authority
CN
China
Prior art keywords
station
press
brake cylinder
cylinder assembly
driving
Prior art date
Application number
CN 201220419952
Other languages
Chinese (zh)
Inventor
彭传水
苏志敏
彭世全
颜士伟
Original Assignee
齐齐哈尔四达铁路设备有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 齐齐哈尔四达铁路设备有限责任公司 filed Critical 齐齐哈尔四达铁路设备有限责任公司
Priority to CN 201220419952 priority Critical patent/CN202825188U/en
Application granted granted Critical
Publication of CN202825188U publication Critical patent/CN202825188U/en

Links

Abstract

The utility model discloses a rail vehicle brake cylinder assembly production line which is characterized by comprising a ring-shaped conveying line, a feeding-blanking station, a preparation station, a press fitting station, a turning-over station and a test station. The ring-shaped conveying line mainly comprises a speed chain and a station tray. The press fitting station comprises a manual rotation valve, a press fitting head, a lifting table and an electric wrench. The turning-over station comprises a slewing mechanism, a driving and reversing mechanism, a lifting mechanism and a clamping claw mechanism. The rail vehicle brake cylinder assembly production line is reasonable in design, compact in structure, advanced in process, simple and convenient to operate, stable to operate, and high in automation degree. The process technology is reliable and automatic, scientific and large-scale in maintenance, indemnification, safety, testability, completeness of computer software program control and the like. The rail vehicle brake cylinder assembly production line is ideal for rail wagon brake cylinder assembly verification.

Description

The railway vehicle brake cylinder assembly line
Technical field
The utility model relates to a kind of railway vehicle brake cylinder assembly line, belongs to a kind of micro-processor controlled rail wagon brake cylinder mounting equipment.
Background technology
As everyone knows, to make a service test this just requirement certain to being assembled with of checking cylinder after the at present rail wagon brake cylinder assembling.And the at present assembling of checking cylinder is man-made assembly substantially, and labour intensity is large, and the assembling standard reduces.This traditional assemble method lags behind the objective requirement of now rolling stock speed-raising greatly, not only labor strength is large, production efficiency is low, and now requirement of deficiency of assembling standard, the potential safety hazard of the railway transportation that causes thus is hardly imaginable, domestic have part producer to develop this type of assembly line, but all be because assembling semi-automation, and the checking cylinder percent of pass when carrying out service check after the assembling is lower, exist for the present railway technology of China, the each side problems such as production efficiency is low, very not satisfactory.
Summary of the invention
In order to overcome above-mentioned deficiency, the utility model provides a kind of checking cylinder assembly line to adopt PLC as control core, by communicating by letter of computer and rfid system, checking cylinder information is preserved inquiry, printing.And each station current state of Real Time Monitoring.This assembly line mainly by annular conveyor line, loading and unloading station, reorganize and outfit station, press-fit station, station turning, test station form.The utility model is subdivided into five steps to assembling process: loading and unloading, reorganize and outfit, press-fit, overturn, test, testpieces after the assembling had both guaranteed that assembling effect was intact like this, guaranteed that also the testpieces each side test effect after the assembling is good, reduce repeatedly operation, greatly improved operating efficiency.The whole production line conveying work pieces at the uniform velocity, steadily realizes that machine automatization transmits, and has avoided the manpower transport, has reduced to greatest extent labour intensity, has improved labor productivity, thereby has improved the assembly quality of checking cylinder.
To achieve these goals, the utility model is by the following technical solutions:
Complete machine comprises annular conveyor line (1), loading and unloading station (2), reorganizes and outfit station (3), press-fits station (4), station turning (5), test station (6) form; PLC control is adopted in the motion of described annular conveyor line (1), mainly formed by double-speed chain (7), tray for work pieces (8), described tray for work pieces (8) places double-speed chain (7) top, drives tray for work pieces (8) by double-speed chain (7) and puts each station; Describedly press-fit station (4) and formed by hand rotary valve (10), press-loading head (11), lifting platform (12), electric wrench (13), described press-loading head (11) is positioned at lifting platform (12) top, and described hand rotary valve (10) control press-loading head (11) moves up and down; Described station turning (5) is by slew gear (14), driving and reversing mechanism (15), elevating mechanism (16), clip claw mechanism (17) forms, described slew gear (14) is positioned at clip claw mechanism (17) front end, described driving and reversing mechanism (15) is connected with clip claw mechanism (17), and advance and retreat are moved before and after can driving clip claw mechanism (17), described elevating mechanism (16) is positioned at driving and reversing mechanism (15) below, and can drive driving and reversing mechanism (15), slew gear (14), elevating mechanism (16), clip claw mechanism (17) moves up and down.
The beneficial effects of the utility model: by annular conveyor line, loading and unloading station, reorganize and outfit station, press-fit station, station turning, test station form.This device design rationally, compact conformation, technique is advanced, easy and simple to handle, stable, automaticity is higher, technology is reliable and maintainability, protection, security, testability and computer software programs are controlled the more automation of the aspects such as integrity, scientific, scale.It is the ideal equipment for rail wagon brake cylinder assembling verification.Its main feature is as follows:
1.1 the checking cylinder assembly line adopts PLC as control core;
1.2 main machine frame adopts ring type structure, stabilized structure, and good rigidly, installation, maintenance is simple and convenient;
1.3 by communicating by letter of computer and rfid system, checking cylinder information is preserved, inquiry is printed.And each station current state of Real Time Monitoring;
1.4 by touch screen operation, realize the automatic intelligent conveying;
1.5 performance test and saving result to checking cylinder realized by touch-screen control and PLC and computer system in the performance test position;
1.6 system can provide result of the test automatically after test was finished, such as defective then system meeting alarm;
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1: the top view of the utility model structure;
Fig. 2: the utility model structure annular conveyor line top view;
Fig. 3: the utility model structure press-fits the station front view;
Fig. 4: the utility model structure station turning front view;
Among the figure: 1 annular conveyor line, 2 loading and unloading stations, 3 are reorganized and outfit station, 4 and are press-fited station, 5 station turnings, 6 test stations, 7 double-speed chains, 8 tray for work pieces, 10 hand rotary valves, 11 press-loading heads, 12 lifting platforms, 13 electric wrenches, 14 slew gears, 15 driving and reversing mechanisms, 16 elevating mechanisms, 17 clip claw mechanisms.
The specific embodiment
For making above-mentioned purpose of the present utility model, feature and a bit can more becoming apparent, below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Embodiment: below in conjunction with accompanying drawing 1,2,3,4, the operation principle of summary railway vehicle brake cylinder assembly line sees also accompanying drawing 1,2,3,4: complete machine comprises annular conveyor line (1), loading and unloading station (2), reorganizes and outfit station (3), press-fits station (4), station turning (5), test station (6) form.Annular conveyor line (1) mainly is comprised of double-speed chain (7), tray for work pieces (8); Describedly press-fit station (4) and formed by hand rotary valve (10), press-loading head (11), lifting platform (12), electric wrench (13); Described station turning (5) is comprised of slew gear (14), driving and reversing mechanism (15), elevating mechanism (16), clip claw mechanism (17).
See also accompanying drawing 1,2,3,4:(and be verified as example with the rail wagon brake cylinder assembling, main assembling cylinder body, spring, piston rod and protecgulum), this utility model mainly by annular conveyor line, loading and unloading station, reorganize and outfit station, press-fit station, station turning, test station form.The testpieces cylinder body is placed on the loading and unloading stations (2), by annular conveyor line (1) the testpieces cylinder body being transported to each station assembles and tests, be about to the upper tray for work pieces (8) of testpieces cylinder body placement double-speed chain (7) and locate, be delivered to by the testpieces cylinder body on PLC control double-speed chain (7) and the tray for work pieces (8) and reorganize and outfit station (3) and other stations.
The testpieces cylinder body is delivered to when reorganizing and outfit station (3), by manually the testpieces cylinder body being coated with checking cylinder fat, then then by double-speed chain (7) tray for work pieces (8) and testpieces cylinder body are delivered to and press-fit in the station (4) on the lifting platform (12), lifting platform (12) drives tray for work pieces (8) and the rising of testpieces cylinder body is higher than double-speed chain (7) horizontal plane, in order to avoid press-fit time damage double-speed chain (7), manually with the testpieces spring, piston rod is placed in the testpieces cylinder body, the testpieces protecgulum is placed testpieces cylinder body top, compressed by the lower general who has surrendered's testpieces protecgulum of hand rotary valve (10) control press-loading head (11) and cylinder body, electric wrench (13) is riveted testpieces protecgulum and cylinder body, risen by hand rotary valve (10) control press-loading head (11) after the riveted joint, the testpieces that lifting platform (12) drives after tray for work pieces (8) and the riveted joint drops to and double-speed chain (7) horizontal level, next by double-speed chain (7) tray for work pieces (8) and testpieces cylinder body is delivered to station turning (5).
Testpieces is delivered to station turning (5) and locates, drive driving and reversing mechanism (15) by elevating mechanism (16), slew gear (14), elevating mechanism (16), clip claw mechanism (17) rises, driving and reversing mechanism (15) drives clip claw mechanism (17) and stretches out and clamp testpieces, elevating mechanism (16) drives slew gear (14), elevating mechanism (16), clip claw mechanism (17) and the testpieces of clamping continue to rise, by 90 ° of slew gear (14) the roll-over test parts of clip claw mechanism (17) front end, elevating mechanism (16) drives driving and reversing mechanism (15), slew gear (14), elevating mechanism (16), clip claw mechanism (17) and testpieces drop to tray for work pieces (8), clip claw mechanism (17) drives slew gear (14) and unclamps testpieces, driving and reversing mechanism (15) drives clip claw mechanism (17), slew gear (14) is regained, elevating mechanism (16) drops to the home position, next by double-speed chain (7) tray for work pieces (8) and testpieces is delivered to test station (6).
Testpieces and test station (6) are connected, in testpieces, passed into quantitative pressure air, kept 2 minutes, gauge pressure does not descend, continue to pass into quantitative pressure air, when filling exhaust the testpieces inner piston rod operate steadily be qualified, can blanking, i.e. assembling and off-test.

Claims (1)

1. railway vehicle brake cylinder assembly line is characterized in that complete machine comprises annular conveyor line (1), loading and unloading station (2), reorganizes and outfit station (3), press-fits station (4), station turning (5), test station (6) form; PLC control is adopted in the motion of described annular conveyor line (1), mainly formed by double-speed chain (7), tray for work pieces (8), described tray for work pieces (8) places double-speed chain (7) top, drives tray for work pieces (8) by double-speed chain (7) and puts each station; Describedly press-fit station (4) and formed by hand rotary valve (10), press-loading head (11), lifting platform (12), electric wrench (13), described press-loading head (11) is positioned at lifting platform (12) top, and described hand rotary valve (10) control press-loading head (11) moves up and down; Described station turning (5) is by slew gear (14), driving and reversing mechanism (15), elevating mechanism (16), clip claw mechanism (17) forms, described slew gear (14) is positioned at clip claw mechanism (17) front end, described driving and reversing mechanism (15) is connected with clip claw mechanism (17), and advance and retreat are moved before and after can driving clip claw mechanism (17), described elevating mechanism (16) is positioned at driving and reversing mechanism (15) below, and can drive driving and reversing mechanism (15), slew gear (14), elevating mechanism (16), clip claw mechanism (17) moves up and down.
CN 201220419952 2012-08-19 2012-08-19 Rail vehicle brake cylinder assembly production line CN202825188U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220419952 CN202825188U (en) 2012-08-19 2012-08-19 Rail vehicle brake cylinder assembly production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220419952 CN202825188U (en) 2012-08-19 2012-08-19 Rail vehicle brake cylinder assembly production line

Publications (1)

Publication Number Publication Date
CN202825188U true CN202825188U (en) 2013-03-27

Family

ID=47936980

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220419952 CN202825188U (en) 2012-08-19 2012-08-19 Rail vehicle brake cylinder assembly production line

Country Status (1)

Country Link
CN (1) CN202825188U (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213818A (en) * 2013-03-28 2013-07-24 惠州华阳通用电子有限公司 Multiple chain flow line
CN103569616A (en) * 2013-10-12 2014-02-12 太仓顺天自动化设备有限公司 Method for manufacturing optical fibers by using optical fiber manufacturing assembly line with double-speed chain
CN104015052A (en) * 2014-06-11 2014-09-03 青岛胶南珠山职业学校 Automatic assembling and testing line for network module
CN104590843A (en) * 2015-01-23 2015-05-06 浙江百之佳家具有限公司 Conveyer line with high-efficient cyclic multi-speed chains
CN105083976A (en) * 2014-05-14 2015-11-25 泰科电子(上海)有限公司 Electronic device manufacturing system
CN106141673A (en) * 2016-08-25 2016-11-23 中车株洲电力机车有限公司 A kind of tread brake assembly system
CN106628848A (en) * 2016-12-18 2017-05-10 广东汇兴精工智造股份有限公司 Automatic production line integrating tool plates and automatic circulating type multiplier-speed chain production line
CN109483098A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding equipment control method and system
CN109483099A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding line
CN109483219A (en) * 2018-10-25 2019-03-19 宁波公牛精密制造有限公司 A kind of automatic assembly production chain of socket and its operation method

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213818A (en) * 2013-03-28 2013-07-24 惠州华阳通用电子有限公司 Multiple chain flow line
CN103213818B (en) * 2013-03-28 2015-03-18 惠州华阳通用电子有限公司 Multiple chain flow line
CN103569616B (en) * 2013-10-12 2016-04-13 太仓顺天自动化设备有限公司 A kind of method of optical fiber processing fitting line processing optical fiber of employing double-speed chain
CN103569616A (en) * 2013-10-12 2014-02-12 太仓顺天自动化设备有限公司 Method for manufacturing optical fibers by using optical fiber manufacturing assembly line with double-speed chain
CN105083976A (en) * 2014-05-14 2015-11-25 泰科电子(上海)有限公司 Electronic device manufacturing system
CN105083976B (en) * 2014-05-14 2018-02-06 泰科电子(上海)有限公司 Electronic equipment production system
CN104015052B (en) * 2014-06-11 2016-05-11 青岛胶南珠山职业学校 Mixed-media network modules mixed-media automatic Composition p-wire
CN104015052A (en) * 2014-06-11 2014-09-03 青岛胶南珠山职业学校 Automatic assembling and testing line for network module
CN104590843A (en) * 2015-01-23 2015-05-06 浙江百之佳家具有限公司 Conveyer line with high-efficient cyclic multi-speed chains
CN106141673B (en) * 2016-08-25 2018-07-31 中车株洲电力机车有限公司 A kind of tread brake assembly system
CN106141673A (en) * 2016-08-25 2016-11-23 中车株洲电力机车有限公司 A kind of tread brake assembly system
CN106628848A (en) * 2016-12-18 2017-05-10 广东汇兴精工智造股份有限公司 Automatic production line integrating tool plates and automatic circulating type multiplier-speed chain production line
CN106628848B (en) * 2016-12-18 2019-10-11 广东汇兴精工智造股份有限公司 A kind of working plate automatic cycle type double-speed chain automatic production line
CN109483098A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding equipment control method and system
CN109483099A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding line
CN109483219A (en) * 2018-10-25 2019-03-19 宁波公牛精密制造有限公司 A kind of automatic assembly production chain of socket and its operation method

Similar Documents

Publication Publication Date Title
CN201711445U (en) Automatic material loading and unloading manipulator
CN203076872U (en) Lining press-mounting machine
CN104985433A (en) Assembly line for automobile door hinges
CN101396714B (en) Bottle-cover full automatic production line and control method thereof
CN104002043B (en) A kind of Laser Tailor-welded Production Line
CN206318471U (en) A kind of blanking palletizing system
CN103056272B (en) Servo transmission hydraulic head-riveting equipment
CN203319374U (en) Plastic woven valve opening automatic corner folding machine
CN202062647U (en) Automatic fuse machine
CN201900410U (en) Automatic welding device
CN202606709U (en) Full-automatic accessory assembly machine
CN205317915U (en) Full automatic testing apparatus for producing that ages
CN104690687B (en) A kind of male contact overlaps the equipment of sealing ring automatically
CN201198067Y (en) Six-station automatic rotating welding machine for chain element
CN204413529U (en) A kind of reducer shell self-action pressure lining equipment
CN205363229U (en) Wheel hub brake drum automatic assembly and wheel hub assembly automatic processing production line
CN103894779B (en) Bush press-mounting machine
CN102729035A (en) Automatic pressing-filling device for steel balls
CN203758599U (en) Automatic weighing system
CN205764797U (en) A kind of sealing ring feeding assembling mechanism of valve stem packing ring kludge
CN103418698B (en) Full-automation accessory assembly machine
CN203400872U (en) Tea color sorting device
CN105047454B (en) Automobile light knob switch elastic sheet contact automatic assembling method
CN104227422B (en) Automatic testing, riveting and laser carving production line for wired charger
CN202011018U (en) Boxing manipulator

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EXPY Termination of patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20150819