CN103434832B - A kind of efficiency coupling manufacturing line - Google Patents
A kind of efficiency coupling manufacturing line Download PDFInfo
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- CN103434832B CN103434832B CN201310379976.XA CN201310379976A CN103434832B CN 103434832 B CN103434832 B CN 103434832B CN 201310379976 A CN201310379976 A CN 201310379976A CN 103434832 B CN103434832 B CN 103434832B
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Abstract
The invention discloses a kind of efficiency coupling manufacturing line, this manufacturing line comprises at least one independently station module, described station module comprises frame, frame is provided with connecting gear and provides the actuating unit of power to described connecting gear, described frame is also provided with the lifting body for jacking workpiece and the clamping mechanism for clamping work pieces, the space passed through for workpiece is provided with between clamping mechanism and connecting gear, this kind of manufacturing line can comprehensive application different station spent time poor, improve the production efficiency of manufacturing line further.
Description
Technical field
The present invention relates to a kind of production facilities, particularly a kind of efficiency coupling manufacturing line.
Background technology
As everyone knows, the production model of manufacturing line being applied in commercial production is that current commercial production enterprise carries out on a large scale, a kind of conventional technological means of automated production.Utilize manufacturing line to carry out commercial production and there is the advantages such as production efficiency is high, production process standardization, converted products normalisation, also just because of possess these advantages, the pattern that manufacturing line is produced instead of the pattern of traditional manual production, provides very important technical support for industrialization society is extensive, high-efficient automatic is produced.At present, general manufacturing line is all provided with multiple processing stations, need to carry out the workpiece, product etc. processed sequentially to be transmitted to next station by a upper station according to the program of setting on a production line, on each station Fabricating machinery to being in the workpiece of this station, the operation such as product is processed, assemble, detection.But, the time required when processing work, product due to each station is general not identical, the time that some stations carry out needed for time processing is longer, time needed for other stations may be shorter, therefore, in the process of processing work, product, workpiece, product can be quickly through at shorter station consuming time, then need to wait at longer station consuming time.The bottleneck that this situation makes longer station consuming time become limit production line production efficiency to promote further, reduces the production efficiency of whole production line.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of efficiency coupling manufacturing line, this kind of manufacturing line solve manufacturing line in the past in process of production workpiece need in the technical matters locating wait consuming time compared with farm labourer position consuming time, improve the production efficiency of whole production line.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of efficiency coupling manufacturing line, this manufacturing line comprises at least one independently station module, described station module comprises frame, frame is provided with connecting gear and provides the actuating unit of power to described connecting gear, described frame is also provided with the lifting body for jacking workpiece and the clamping mechanism for clamping work pieces, between clamping mechanism and connecting gear, is provided with the space passed through for workpiece.
As the improvement of technique scheme, described lifting body comprises the jacking adapter plate be fixedly connected with above-mentioned frame and the raising plate be positioned at above jacking adapter plate, described raising plate two ends are fixedly installed jacking guide pillar, the two ends of described jacking adapter plate are provided with the jacking guide hole matched with described jacking guide pillar, described jacking adapter plate middle position is installed with jacking cylinder, and the push rod of described jacking cylinder is fixedly attached on above-mentioned raising plate.
As the further improvement of technique scheme, described clamping mechanism comprises and is fixed on clamping cylinder seat in frame and tong seat, described clamping cylinder seat and tong seat are hinged with clamping cylinder and tong respectively, one end of described tong and the push rod end swivel coupling of clamping cylinder.
As the further improvement of technique scheme, described frame is provided with location and stops module, described location stops that module comprises the stop adapter plate be fixedly mounted in frame, described stop adapter plate is installed with stop cylinder, described stop cylinder head portions is hinged with countercheck rod, stop that the push rod of cylinder can promote countercheck rod and rotate around hinge-point, the free end of described countercheck rod is provided with and stops wheel.
As the further improvement of technique scheme, described connecting gear is Timing Belt, this Timing Belt comprises the belt wheel at the guide rail two ends be fixed in described frame, and mating formation between two described belt wheels has crawler belt, described frame is provided with the tensioning wheels for crawler belt described in tensioning.
As the further improvement of technique scheme, described actuating unit comprises fixed installation and the motor fixing plate in frame, described motor fixing plate is provided with drive motor and drive shaft, be connected by connecting band between described drive shaft and the output shaft of drive motor, the two ends of drive shaft are provided with the power wheel matched with described crawler belt.
As the further improvement of technique scheme, this manufacturing line also comprises and to be in above above-mentioned Timing Belt and Workpiece carrier plate for carrying workpiece, and described Workpiece carrier plate corner place is provided with leading sheave.
As the further improvement of technique scheme, described raising plate is provided with positioning boss, described Workpiece carrier plate is provided with the positioning through hole matched with this positioning boss.
As the further improvement of technique scheme, be provided with the operating mechanism for processing, detecting workpiece above described Workpiece carrier plate, described operating mechanism is provided with the positioning vertical column matched with above-mentioned positioning through hole.
As the further improvement of technique scheme, described stop adapter plate is provided with danger signal detecting device, described Workpiece carrier plate is provided with the detection adapting device matched with this danger signal detecting device.
The invention has the beneficial effects as follows: the invention provides a kind of efficiency coupling manufacturing line, each station module of this kind of manufacturing line is provided with lifting body and clamping mechanism, when workpiece is sent to this station, lifting body can from lower to upper by workpiece or carry workpiece the jacking of Workpiece carrier plate to assigned address, further, clamping mechanism is by after workpiece or Workpiece carrier board clamping, lifting body drops to initial position, at this moment, the workpiece on manufacturing line can pass through from the space below clamping mechanism.Like this, under the control of computer program, workpiece just no longer needs to wait in line at some longer stations consuming time, is directly undertaken processing by going to idle station after this station, the work such as detection.The structure that this lifting body coordinates with clamping mechanism makes this manufacturing line the free time of each station can be integrated in industrial process to utilize, reach the coupling in efficiency, can not process because of each station, spent time is different in size and cause certain some station, workpiece to cause waste of time because needs wait for when detecting, and further increases the production efficiency of this kind of manufacturing line.This kind of efficiency coupling manufacturing line manufacturing line solved in the past cause because each station length consuming time is different manufacturing line in process of production workpiece need in the technical matters locating wait consuming time compared with farm labourer position consuming time, improve the production efficiency of whole production line.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is principle schematic of the present invention;
Fig. 2 is the structural representation of station module in the present invention;
Fig. 3 is the front view of station module in the present invention;
Fig. 4 is the left view of station module in the present invention;
Fig. 5 is the structural representation of lifting body in the present invention;
Fig. 6 is the left view of lifting body in the present invention;
Fig. 7 is the structural representation of clamping mechanism in the present invention;
Fig. 8 is the structural representation of another angle of clamping mechanism in the present invention;
Fig. 9 is the structural representation that in the present invention, location stops module;
Figure 10 is the assembling schematic diagram of connecting gear in the present invention;
Figure 11 is the structural representation of medium power mechanism of the present invention;
Figure 12 is medium power mechanism of the present invention, location stops the rack-mounted structural representation of module;
Figure 13 is lifting body in the present invention, actuating unit, the rack-mounted structural representation of location stop module;
Figure 14 be in the present invention connecting gear and actuating unit coordinate schematic diagram;
Figure 15 is medium power mechanism of the present invention, connecting gear, lifting body, the rack-mounted structural representation of location stop module;
Figure 16 is the structural representation of Workpiece carrier plate in the present invention;
Figure 17 is that in the present invention, Workpiece carrier plate operates in the structural representation in workpiece module;
Figure 18 is the structural representation of operating mechanism in the present invention;
Figure 19 is the structural representation of another angle of work structuring in the present invention.
Detailed description of the invention
With reference to Fig. 1-4, a kind of efficiency coupling manufacturing line, this manufacturing line controls running by computerized control system, manufacturing line comprises at least one independently station module 1, this manufacturing line can according to processing, the difference of testing product and increase or delete the quantity of station module 1, implement simple, described station module 1 comprises frame 2, frame 2 is a frame-type support body, frame 2 is provided with connecting gear 3 and provides the actuating unit 4 of power to described connecting gear 3, described frame 2 is also provided with the lifting body 5 for jacking workpiece and the clamping mechanism 6 for clamping work pieces, the space passed through for workpiece is provided with between clamping mechanism 6 and connecting gear 3.
With reference to Fig. 5, Fig. 6, Figure 13, Figure 15, described lifting body 5 comprises the jacking adapter plate 51 be fixedly connected with above-mentioned frame 2 and the raising plate 52 be positioned at above jacking adapter plate 51, in the present embodiment, jacking adapter plate 51 is fixedly installed in motor fixing plate 40 and stops between adapter plate 71, described raising plate 52 two ends are fixedly installed jacking guide pillar 53, the two ends of described jacking adapter plate 51 are provided with the jacking guide hole matched with described jacking guide pillar 53, rise at raising plate 52, in the process declined, jacking guide pillar 53 slides up and down in jacking guide hole, both have coordinated guiding work, described jacking adapter plate 51 middle position is installed with jacking cylinder 54, the push rod of described jacking cylinder 54 is fixedly attached on above-mentioned raising plate 52, when jacking cylinder 54 is in running order, the push rod of jacking cylinder 54 promotes raising plate 52 upward movement thus reaches the function of jacking.
With reference to Fig. 2, Fig. 7, Fig. 8, the clamping mechanism 6 of each station module 1 has 4, be arranged on the both sides of frame 2 respectively, the outer cover of clamping mechanism 6 has a screened housing 60, described clamping mechanism 6 comprises and is fixed on clamping cylinder seat 61 in frame and tong seat 62, described clamping cylinder seat 61 and tong seat 62 are hinged with clamping cylinder 63 and tong 64 respectively, wherein, the hinged position of clamping cylinder 63 is afterbody, push rod one end of clamping cylinder 63 is free end and can rotates around hinge-point, described tong 64 is flexuose parts, its hinge-point is medium position, one end of described tong 64 and the push rod end swivel coupling of clamping cylinder 63, when the push rod of clamping cylinder 63 is released or retracts time, can rotate around hinge-point with the tong 64 of push rod swivel coupling, further can clamping work pieces or product.
With reference to Fig. 9, Figure 12, Figure 13, described frame 2 is provided with location and stops module 7, described location stops that module 7 comprises the stop adapter plate 71 be fixedly mounted in frame 2, described stop adapter plate 71 is installed with and stops cylinder 72, described stop cylinder 72 end is hinged with countercheck rod 73, stop that the push rod of cylinder 72 can promote countercheck rod 73 and rotate around hinge-point, the free end of described countercheck rod 73 is provided with and stops wheel 74, in manufacturing line working process, stop that wheel 74 is in the position stopping that workpiece advances, when a certain station module 1 come by workpiece, workpiece can be stopped by stop under the barrier effect stopping wheel 74, after workpiece stops, by lifting body 5 jacking, at this time, utilize and stop that cylinder 72 promotes countercheck rod 73 and rotates around hinge-point, stop that wheel 74 position declines, stop wheel 74 not at stop workpiece, just can pass through from this station module 1 at this time after manufacturing line.After completed the processing of this station module 1, testing by the workpiece of jacking, stop that wheel 74 resets to blocking position, carry out the periodical duty of a new round.
With reference to Figure 10, Figure 14, described connecting gear 3 is Timing Belt, this Timing Belt comprises the belt wheel 31 at guide rail 21 two ends be fixed in described frame 2, mat formation between two described belt wheels 31 and have crawler belt 32, described frame 2 is provided with the tensioning wheels 33 for crawler belt described in tensioning 32, tensioning wheels 33 can make crawler belt be in tensioning state, prevent crawler belt from the situation that crawler belt 32 and belt wheel 31 occur to slide occurring not because degree of tension.
With reference to Figure 11, Figure 12, Figure 13, described actuating unit 4 comprises fixed installation and the motor fixing plate 40 in frame 2, described motor fixing plate 40 is provided with drive motor 41 and drive shaft 42, the bottom of drive motor 41 mounted motor adapter plate 40, motor fixing plate 40 bottom is provided with two rotating shaft arms, rotating shaft arm is provided with axis hole, described drive shaft 42 is arranged in above-mentioned axis hole, be connected by connecting band 43 between described drive shaft 42 and the output shaft of drive motor 41, the two ends of drive shaft 42 are provided with the power wheel 44 matched with described crawler belt 32.
Its main axis after drive motor 41 works, the electric machine main shaft rotated drives drive shaft 42 to rotate by connecting band 43, power wheel 44 further by drive shaft 42 two ends drives crawler belt 32 to move, and such connecting gear 3 and actuating unit 4 just can coordinate the work of transmission workpiece on manufacturing line, product.
With reference to Figure 16, Figure 17, this manufacturing line also comprises and to be in above above-mentioned Timing Belt and Workpiece carrier plate 8 for carrying workpiece, described Workpiece carrier plate 8 four jiaos of places are provided with leading sheave 81, better wire effect is had in the process that leading sheave 81 makes Workpiece carrier plate 8 transmit on a production line, reduce the resistance in transport process, also avoid producing unnecessary collision.
Positioning boss 55 is provided with reference on the raising plate 52 described in Figure 15, Figure 16, Figure 17, described Workpiece carrier plate 8 is provided with the positioning through hole 82 matched with this positioning boss 55, at Workpiece carrier plate 8 by the process of jacking, positioning boss 55 injects in positioning through hole 82, Workpiece carrier plate 8 is positioned on correct position, prevents dislocation.
With reference to Fig. 3, Figure 17, Figure 18, Figure 19, be provided with for processing above described Workpiece carrier plate 8, detect the operating mechanism 9 of workpiece or product, operating mechanism is provided with various for processing, detect the equipment of workpiece or product, described operating mechanism 9 is provided with the positioning vertical column 91 matched with above-mentioned positioning through hole 82, when Workpiece carrier plate 8 by lifting body 5 jacking to desired location time, positioning vertical column 91 injects in positioning through hole 82, position is each other fixed, at this moment, various equipment in operating mechanism 9 just can be processed the workpiece on Workpiece carrier plate 8 or product, detect.
With reference to Figure 17, described stop adapter plate 71 is provided with danger signal detecting device 75, described Workpiece carrier plate 8 is provided with the detection adapting device 83 matched with this danger signal detecting device 75, danger signal detecting device 75 can detect Workpiece carrier plate 8 with detection adapting device 83 and whether be in halted state so that the control system production control line of manufacturing line carries out further work.
More than that better enforcement of the present invention is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent variations or replacement under the prerequisite without prejudice to spirit of the present invention, and these equivalent distortion or replacement are all included in the application's claim limited range.
Claims (8)
1. an efficiency coupling manufacturing line, it is characterized in that: this manufacturing line comprises at least one independently station module (1), described station module (1) comprises frame (2), frame (2) is provided with connecting gear (3) and provides the actuating unit (4) of power to described connecting gear (3), described frame (2) is also provided with the lifting body (5) for jacking workpiece and the clamping mechanism (6) for clamping work pieces, the space passed through for workpiece is provided with between clamping mechanism (6) and connecting gear (3), described lifting body (5) comprises the jacking adapter plate (51) be fixedly connected with above-mentioned frame (2) and the raising plate (52) being positioned at jacking adapter plate (51) top, described raising plate (52) two ends are fixedly installed jacking guide pillar (53), the two ends of described jacking adapter plate (51) are provided with the jacking guide hole matched with described jacking guide pillar (53), described jacking adapter plate (51) middle position is installed with jacking cylinder (54), the push rod of described jacking cylinder (54) is fixedly attached on above-mentioned raising plate (52), described clamping mechanism (6) comprises and is fixed on clamping cylinder seat (61) in frame and tong seat (62), described clamping cylinder seat (61) and tong seat (62) are hinged with clamping cylinder (63) and tong (64) respectively, one end of described tong (64) and the push rod end swivel coupling of clamping cylinder (63).
2. a kind of efficiency coupling manufacturing line according to claim 1, it is characterized in that: described frame (2) is provided with location and stops module (7), described location stops that module (7) comprises the stop adapter plate (71) be fixedly mounted in frame (2), described stop adapter plate (71) is installed with and stops cylinder (72), described stop cylinder (72) end is hinged with countercheck rod (73), stop that the push rod of cylinder (72) can promote countercheck rod (73) and rotate around hinge-point, the free end of described countercheck rod (73) is provided with and stops wheel (74).
3. a kind of efficiency coupling manufacturing line according to claim 2, it is characterized in that: described connecting gear (3) is Timing Belt, this Timing Belt comprises the belt wheel (31) at guide rail (21) two ends be fixed in described frame (2), mat formation between described two belt wheels (31) and have crawler belt (32), described frame (2) is provided with the tensioning wheels (33) for crawler belt described in tensioning (32).
4. a kind of efficiency coupling manufacturing line according to claim 3, it is characterized in that: described actuating unit (4) comprises fixed installation and the motor fixing plate (40) in frame (2), described motor fixing plate (40) is provided with drive motor (41) and drive shaft (42), be connected by connecting band (43) between described drive shaft (42) and the output shaft of drive motor (41), the two ends of drive shaft (42) are provided with the power wheel (44) matched with described crawler belt (32).
5. a kind of efficiency coupling manufacturing line according to claim 4, it is characterized in that: this manufacturing line also comprises and to be in above above-mentioned Timing Belt and Workpiece carrier plate (8) for carrying workpiece, and described Workpiece carrier plate (8) corner place is provided with leading sheave (81).
6. a kind of efficiency coupling manufacturing line according to claim 5, it is characterized in that: described raising plate (52) is provided with positioning boss (55), described Workpiece carrier plate (8) is provided with the positioning through hole (82) matched with this positioning boss (55).
7. a kind of efficiency coupling manufacturing line according to claim 6, it is characterized in that: described Workpiece carrier plate (8) top is provided with the operating mechanism (9) for processing, detecting workpiece, and described operating mechanism (9) is provided with the positioning vertical column (91) matched with above-mentioned positioning through hole (82).
8. a kind of efficiency coupling manufacturing line according to claim 7, it is characterized in that: described stop adapter plate (71) is provided with danger signal detecting device (75), described Workpiece carrier plate (8) is provided with the detection adapting device (83) matched with this danger signal detecting device (75).
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| CN201310379976.XA CN103434832B (en) | 2013-08-28 | 2013-08-28 | A kind of efficiency coupling manufacturing line |
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| CN201310379976.XA CN103434832B (en) | 2013-08-28 | 2013-08-28 | A kind of efficiency coupling manufacturing line |
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| CN103434832B true CN103434832B (en) | 2016-04-27 |
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