CN202823917U - On-line full-automatic detecting machine for ampoule bottles - Google Patents
On-line full-automatic detecting machine for ampoule bottles Download PDFInfo
- Publication number
- CN202823917U CN202823917U CN 201220562166 CN201220562166U CN202823917U CN 202823917 U CN202823917 U CN 202823917U CN 201220562166 CN201220562166 CN 201220562166 CN 201220562166 U CN201220562166 U CN 201220562166U CN 202823917 U CN202823917 U CN 202823917U
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- bottle
- propellers
- controller
- ampoule bottle
- connecting gear
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Abstract
The utility model discloses an on-line full-automatic detecting machine for ampoule bottles, comprising a frame body. A transmission mechanism which is driven by a power device is arranged at the frame body; the transmission mechanism is connected with a conveying mechanism; a detecting mechanism and a selecting mechanism are arranged close to the conveying mechanism; the detecting mechanism and the selecting mechanism are connected with a controller; the detecting mechanism comprises an industrial camera which is used for taking pictures of the ampoule bottles which successively pass through at the conveying mechanism and sending the image signal to the controller; the controller is used for comparing the received image signal with the set image signal and controlling the selecting mechanism to select the ampoule bottles at the conveying mechanism according to the comparison result. The beneficial effects of the detecting machine are as follows: (1) the full-automatic defect detection of ampoule bottles is realized, thus the labor intensity of quality testing staff is lessened; (2) complete detection of ampoule bottles is realized, thus the product quality is improved and the omission factor is reduced; (3) full-automatic grading of ampoule bottles according to thread outer diameter is realized, thus the uniformity of outgoing products is realized.
Description
Technical field
The utility model relates to the on-line Full checkout equipment of a kind of ampoule bottle.
Background technology
The general Horizontal Ampoule bottle production line that adopts is produced ampoule bottle at present, the silk outside dimension of ampoule bottle, indentation, Bluepoint etc. all are to meet the project that the ampoule bottle national standard requires, method by artificial sampling observation detects often, can't carry out the bound stepping according to silk outside dimension size to ampoule bottle on the one hand; Owing to be artificial inspection, increased labour intensity on the other hand, sampling observation speed also is subjected to the impact of personnel operation custom and qualification, inefficiency, and owing to be sampling observation, can not entirely detect all ampoule bottles, be bound to exist the problems such as undetected.
Summary of the invention
For solving above technical deficiency, the utility model provides a kind of saving manpower, the on-line Full checkout equipment of the ampoule bottle that efficient is high.
The utility model is realized by following measures:
The on-line Full checkout equipment of a kind of ampoule bottle of the present utility model comprises support body, on the described support body
Be provided with the transmission mechanism that is driven by power set, described transmission mechanism is connected with conveying mechanism, be provided with testing agency and selection mechanism near the described conveying mechanism, described testing agency and selection mechanism are connected with controller, described testing agency comprises industrial camera, described industrial camera be used for to be taken on conveying mechanism successively the image of the ampoule bottle of process and is sent picture signal to controller, and described controller is used for the picture signal that will receive and sets that picture signal is compared and according to comparison result control selection mechanism the ampoule bottle on the conveying mechanism is chosen.
Above-mentioned conveying mechanism comprises vertical bottle section connecting gear, the section of compiling connecting gear and selection section connecting gear;
Described vertical bottle section connecting gear comprises side by side two groups, and every group comprises the propellers I, and described propellers I inboard is provided with baffle plate;
The described section of compiling connecting gear comprises the propellers II that transmits terminal vertical butt joint with two propellers I, and propellers II inside bottom is provided with the lifting base plate;
Described selection section connecting gear comprises that being docked at the propellers II transmits terminal some row's driving wheel group, every row's driving wheel group comprises that at least two intervals are not more than the wheel disc of ampule length and laterally run through wheel disc and the rotating shaft of connection for transmission mechanism, the rotating shaft two ends are rotatably connected on the gripper shoe of both sides, be provided with some notches on the excircle of each wheel disc, propellers II and driving wheel group inboard are provided with the slip-off preventing plate.
Above-mentioned selection mechanism comprises side by side two groups, every group comprises and pushes away a bottle cylinder, funnel and push away a bottle bar, described industrial camera and push away bottle cylinder and be successively set on the gripper shoe or slip-off preventing plate of the same side along the direction of transfer of selection section connecting gear, each relative and funnel in wheel disc top that pushes away on the piston rod of bottle cylinder and a row's wherein the driving wheel group is arranged on below the two wheel disc intervals of this row's driving wheel group, described funnel below is provided with disposable box, the described bottle bar that pushes away vertically passes opposite side gripper shoe bottom and relative with disposable box, pushing away bottle bar one end connects to drive and pushes away the flexible transmission mechanism of bottle bar, the other end extends to when extension state between funnel bottom and the disposable box, and described pushing away is provided with the switch electromagnetic valve that is connected with controller on bottle cylinder.
Be provided with 6 notches on beginning one row of above-mentioned selection mechanism and the wheel disc of end one row's driving wheel group, be provided with 3 notches on remaining wheel disc, be provided with in the rotating shaft that arrange at beginning two rows and end two by transmission mechanism drive and the change-speed gearing that is meshed.
Be provided with one in the rotating shaft of above-mentioned selection section connecting gear transmission leading portion and trigger wheel, be provided with a notch on the described triggering wheel excircle, the gripper shoe side is provided with the photoelectric sensor that connects controller, described photoelectric sensor will send to controller by the signal of telecommunication that detects the notch generation that triggers wheel, and described controller starts industrial camera according to the signal of telecommunication that receives.
Above-mentioned propellers II transmits between end and the driving wheel group transmission top and is provided with the plane rebound.
The beneficial effects of the utility model are: 1, realized the full-automatic defects detection of ampoule bottle, reduced quality inspection
Personnel labor intensity.2, realized that ampoule bottle examines entirely, improved product quality, reduced loss.
3, realized ampoule bottle according to the full-automatic stepping of silk external diameter, the homogeneity of the product of having realized dispatching from the factory.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the local structure for amplifying schematic diagram of the utility model.
Wherein: 1 support body, 2 transmission mechanisms, 3 industrial cameras, 4 propellers I, 5 baffle plates, 6 propellers II, 7 lifting base plates, 8 slip-off preventing plates, 9 wheel discs, 10 rotating shafts, 11 gripper shoes, 12 notches, 13 push away a bottle cylinder, 14 funnels, 15 push away a bottle bar, 16 disposable boxes, 17 change-speed gearings, 18 trigger wheel, 19 photoelectric sensors, 20 plane rebounds.
The specific embodiment
Such as Fig. 1, shown in 2, the on-line Full checkout equipment of a kind of ampoule bottle of the present utility model, comprise the support body 1 that carries all devices, be provided with the transmission mechanism 2 that is driven by power set on the support body 1, transmission mechanism 2 is connected with conveying mechanism, be provided with testing agency and selection mechanism near the conveying mechanism, testing agency and selection mechanism are connected with controller, testing agency comprises industrial camera 3, industrial camera 3 is used for taking on conveying mechanism successively the image of the ampoule bottle of process and sends picture signal to controller, and controller is used for the picture signal that will receive and sets that picture signal is compared and according to comparison result control selection mechanism the ampoule bottle on the conveying mechanism is chosen.Image ratio is right is that the silk outside dimension, indentation, Bluepoint etc. of ampoule bottle need to meet the project that the ampoule bottle national standard requires.
Specifically, conveying mechanism comprises vertical bottle section connecting gear, the section of compiling connecting gear and selection section connecting gear.
Vertical bottle section connecting gear comprises side by side two groups, and every group comprises propellers I 4, and propellers I 4 inboards are provided with baffle plate 5.Two groups of propellers I 4 are connected on two outlets of ampoule bottle production line, the ampoule bottle that production line is produced is sent on the propellers I 4, and propellers I 4 is inwardly rotated, because interior side shield 5 stops, force the ampoule bottle of traverse to be holded up, and along with the rotation of propellers I 4 moves forward.
The section of compiling connecting gear comprises the propellers II 6 that transmits terminal vertical butt joint with two propellers I 4, and propellers II 6 inside bottom are provided with lifting base plate 7.Propellers II 6 transmits between end and the driving wheel group transmission top and is provided with plane rebound 20.Propellers I 4 has been ultimately delivered to ampoule bottle on the propellers II 6, the ampoule bottle of two groups of propellers I 4 transmission successively interval also is poured in the gap between screw of propellers II 6 at a slant, this moment, the ampoule bottle bottom was dropped on the lifting base plate 7, rotation along with propellers II 6, ampoule bottle continues to move forward, the 7 upwards liftings of simultaneously lifting base plate are finally set level ampoule bottle on the plane rebound 20 of propellers II 6 transmission ends.
Selection section connecting gear comprises that being docked at propellers II 6 transmits terminal some row's driving wheel group, every row's driving wheel group comprises that at least two intervals are not more than the wheel disc 9 of ampule length and laterally run through wheel disc 9 and the rotating shaft 10 of connection for transmission mechanism 2, rotating shaft 10 two ends are rotatably connected on the gripper shoe 11 of both sides, be provided with some notches 12 on the excircle of each wheel disc 9, propellers II 6 and driving wheel group inboard are provided with slip-off preventing plate 8, and slip-off preventing plate 8 prevents that ampoule bottle from coming off in the transport process on propellers II 6 and driving wheel group.Be provided with 6 notches 12 on beginning one row of selection mechanism and the wheel disc 9 of end one row's driving wheel group, be provided with 3 notches 12 on remaining wheel disc 9, be provided with the change-speed gearing 17 that drives and be meshed by transmission mechanism 2 in beginning two rows and end two rows' the rotating shaft 10.The ampoule bottle that propellers II 6 is set level the most at last is sent to wheel disc 9, when wheel disc 9 rotates, at the bottom of the ampoule bottle that keeps flat and bottleneck fall into simultaneously in the notch 12 of two wheel discs 9 side by side, along with wheel disc 9 rotates, ampoule bottle also and then transmits rearward, and is transmitted successively backward by the wheel disc 9 that rotates later.Beginning one row and end one row's driving wheel group can be rotated upper 6 ampoule bottles of a week, and remaining can rotate upper 3 ampoule bottles of a week, adopts change-speed gearing 17 that beginning one row and end one row's rotating speed are slowed down.
Selection mechanism comprises side by side two groups, every group comprises and pushes away bottle cylinder 13, funnel 14 and push away bottle bar 15, industrial camera 3 is successively set on the gripper shoe 11 or slip-off preventing plate 8 of the same side with the direction of transfer that pushes away bottle cylinder 13 edge selection section connecting gears, each relative and funnel 14 in wheel disc 9 tops that pushes away on the piston rod of bottle cylinder 13 and a row's wherein the driving wheel group is arranged on below two wheel discs, 9 intervals of this row's driving wheel group, funnel 14 belows are provided with disposable box 16, push away bottle bar 15 and vertically pass opposite side gripper shoe 11 bottoms and relative with disposable box 16, pushing away bottle bar 15 1 ends connects to drive and pushes away the flexible transmission mechanism 2 of bottle bar 15, the other end extends to when extension state between funnel 14 bottoms and the disposable box 16, pushes away and is provided with the switch electromagnetic valve that is connected with controller on bottle cylinder 13.The ampoule bottle that industrial camera 3 will pass through on wheel disc 9 is successively taken pictures, and controller is compared these images and setting image, is divided into three kinds of situations:
1. ampoule bottle to be checked is qualified, and size comprises 6.4mm between 6.1 ~ 6.4mm, is the lower limit product.
2. ampoule bottle to be checked is qualified, and size is upper limit product between 6.4 ~ 6.7cm.
3. ampoule bottle to be checked does not exist indentation, Bluepoint etc. or size to be judged to be substandard product less than 6.1mm or greater than 6.7mm.
When controller judges that ampoule bottle to be checked is the first situation, controller control comes the magnetic valve that pushes away bottle cylinder 13 of front and opens, the piston rod that pushes away bottle cylinder 13 stretches out this ampoule bottle is pushed away wheel disc 9, piston rod is retracted subsequently, ampoule bottle is fallen in the funnel 14, drop at last in the disposable box 16, it is back and forth flexible to push away bottle bar 15, and the ampoule bottle that will fall in disposable box 16 pushes disposable box 16 depths.
When controller judges that ampoule bottle to be checked is the second situation, controller control comes the magnetic valve that pushes away bottle cylinder 13 of back and opens, the piston rod that pushes away bottle cylinder 13 stretches out this ampoule bottle is pushed away wheel disc 9, piston rod is retracted subsequently, ampoule bottle is fallen in the funnel 14, drop at last in the disposable box 16, it is back and forth flexible to push away bottle bar 15, and the ampoule bottle that will fall in disposable box 16 pushes disposable box 16 depths.So just realized the sorting of ampoule bottle.
When controller is judged ampoule bottle to be checked for the third situation, can continue to transmit, be ultimately delivered in the waste product basket of back.
For convenient control industrial camera 3 is opened, be provided with one in the rotating shaft 10 of selection section connecting gear transmission leading portion and trigger wheel 18, trigger on wheel 18 excircles and be provided with a notch 12, gripper shoe 11 sides are provided with the photoelectric sensor 19 that connects controller, photoelectric sensor 19 will send to controller by the signal of telecommunication that detects notch 12 generations that trigger wheel 18, and controller starts industrial camera 3 according to the signal of telecommunication that receives.
The above only is the preferred embodiment of this patent; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the art of this patent principle; can also make some improvement and replacement, these improvement and replacement also should be considered as the protection domain of this patent.
Claims (6)
1. on-line Full checkout equipment of ampoule bottle, comprise support body, it is characterized in that: be provided with the transmission mechanism that is driven by power set on the described support body, described transmission mechanism is connected with conveying mechanism, be provided with testing agency and selection mechanism near the described conveying mechanism, described testing agency and selection mechanism are connected with controller, described testing agency comprises industrial camera, described industrial camera be used for to be taken on conveying mechanism successively the image of the ampoule bottle of process and is sent picture signal to controller, and described controller is used for the picture signal that will receive and sets that picture signal is compared and according to comparison result control selection mechanism the ampoule bottle on the conveying mechanism is chosen.
2. the on-line Full checkout equipment of described ampoule bottle according to claim 1, it is characterized in that: described conveying mechanism comprises vertical bottle section connecting gear, the section of compiling connecting gear and a selection section connecting gear;
Described vertical bottle section connecting gear comprises side by side two groups, and every group comprises the propellers I, and described propellers I inboard is provided with baffle plate;
The described section of compiling connecting gear comprises the propellers II that transmits terminal vertical butt joint with two propellers I, and propellers II inside bottom is provided with the lifting base plate;
Described selection section connecting gear comprises that being docked at the propellers II transmits terminal some row's driving wheel group, every row's driving wheel group comprises that at least two intervals are not more than the wheel disc of ampule length and laterally run through wheel disc and the rotating shaft of connection for transmission mechanism, the rotating shaft two ends are rotatably connected on the gripper shoe of both sides, be provided with some notches on the excircle of each wheel disc, propellers II and driving wheel group inboard are provided with the slip-off preventing plate.
3. the on-line Full checkout equipment of described ampoule bottle according to claim 1, it is characterized in that: described selection mechanism comprises side by side two groups, every group comprises and pushes away a bottle cylinder, funnel and push away a bottle bar, described industrial camera and push away bottle cylinder and be successively set on the gripper shoe or slip-off preventing plate of the same side along the direction of transfer of selection section connecting gear, each relative and funnel in wheel disc top that pushes away on the piston rod of bottle cylinder and a row's wherein the driving wheel group is arranged on below the two wheel disc intervals of this row's driving wheel group, described funnel below is provided with disposable box, the described bottle bar that pushes away vertically passes opposite side gripper shoe bottom and relative with disposable box, pushing away bottle bar one end connects to drive and pushes away the flexible transmission mechanism of bottle bar, the other end extends to when extension state between funnel bottom and the disposable box, and described pushing away is provided with the switch electromagnetic valve that is connected with controller on bottle cylinder.
4. the on-line Full checkout equipment of described ampoule bottle according to claim 2, it is characterized in that: be provided with 6 notches on the wheel disc that driving wheel group is arranged at beginning one row of described selection mechanism and end one, be provided with 3 notches on remaining wheel disc, be provided with the change-speed gearing that drives and be meshed by transmission mechanism in beginning two rows and end two rows' the rotating shaft.
5. the on-line Full checkout equipment of described ampoule bottle according to claim 2, it is characterized in that: be provided with one in the rotating shaft of described selection section connecting gear transmission leading portion and trigger wheel, be provided with a notch on the described triggering wheel excircle, the gripper shoe side is provided with the photoelectric sensor that connects controller, described photoelectric sensor will send to controller by the signal of telecommunication that detects the notch generation that triggers wheel, and described controller starts industrial camera according to the signal of telecommunication that receives.
6. the on-line Full checkout equipment of described ampoule bottle according to claim 2 is characterized in that: the propellers II transmits between terminal and the driving wheel group transmission top and is provided with the plane rebound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220562166 CN202823917U (en) | 2012-10-30 | 2012-10-30 | On-line full-automatic detecting machine for ampoule bottles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220562166 CN202823917U (en) | 2012-10-30 | 2012-10-30 | On-line full-automatic detecting machine for ampoule bottles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202823917U true CN202823917U (en) | 2013-03-27 |
Family
ID=47935713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220562166 Withdrawn - After Issue CN202823917U (en) | 2012-10-30 | 2012-10-30 | On-line full-automatic detecting machine for ampoule bottles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202823917U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896095A (en) * | 2012-10-30 | 2013-01-30 | 济南力诺玻璃制品有限公司 | Full-automatic online detection device of ampoule bottles |
| CN108827976A (en) * | 2018-05-21 | 2018-11-16 | 德清炬诚电子科技有限公司 | A kind of amenities stain vision detection system |
-
2012
- 2012-10-30 CN CN 201220562166 patent/CN202823917U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896095A (en) * | 2012-10-30 | 2013-01-30 | 济南力诺玻璃制品有限公司 | Full-automatic online detection device of ampoule bottles |
| CN102896095B (en) * | 2012-10-30 | 2014-07-30 | 济南力诺玻璃制品有限公司 | Full-automatic online detection device of ampoule bottles |
| CN108827976A (en) * | 2018-05-21 | 2018-11-16 | 德清炬诚电子科技有限公司 | A kind of amenities stain vision detection system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130327 Effective date of abandoning: 20140730 |
|
| RGAV | Abandon patent right to avoid regrant |